Process Strategy for Efficient Production
Process Strategy for Efficient Production
What is a process?
Ordered and successive series of activities that people perform on something, for
obtain a result with added value that meets the needs of the clients and of the
stakeholder groups according to the organization's mission.
The relationship of these four strategies with volume and variety is shown in
the figure.
Figure 1
1.- FOCUS ON THE PROCESS
The vast majority of global production is dedicated to making low-volume products.
and a wide variety of places where 'workshop jobs' are carried out. Such facilities are
they are organized around specific activities or processes.
welding
polished
painting
accounts payable
Sales
payroll.
Bar
Kitchen
bakery
A repetitive process is classified among the processes that focus on the product and the
process, as we see in figure 1. Repetitive processes use
modules, which are parts or components that are prepared in advance, often
in continuous processes.
The repetitive process line is the classic assembly line. It is widely used in
the assembly of almost all cars and household appliances has more
structure and, consequently, less flexibility than a facility with a focus on the
process.
This type of production allows for greater customization than the continuous process.
the modules (for example, meat, cheese, sauce, tomatoes, onions) are assembled to
to create a nearly personalized product, a cheeseburger. In this way,
the company obtains both the economic advantages of the continuous model (where it
they prepare many of the modules), such as the advantage of model customization
low volume and high variety.
A facility focused on the product involves high volumes and little variety.
The specialized nature of the installation requires high fixed costs, but the low
Variable costs facilitate the high utilization of the facility.
4.- FOCUS ON MASS CUSTOMIZATION
Mass customization is the fast and low-cost production of goods and services.
that increasingly satisfy the personal desires of the customer. However,
mass customization (see the upper right section of figure 1 not only
refers to the variety, but also to the economical making of what it
the client wants when the client desires.
There are advantages across the entire spectrum of processes, and companies can find
strategic advantages in any of them. Each of the processes, when it has
an appropriate correspondence with volume and variety can produce an advantage of
low cost.