INSTRUCTION MANUAL

Forinstalation,useandmaintenance

BOILERSFORHOTWATER

SUPERAC
Dear customer,

Thank you for choosing an [Link]. INDUSTRY boiler.

In your interest, we advise you to follow and comply with the instructions in this manual and
entrust qualified personnel with the execution of scheduled maintenance for
keep the equipment at maximum efficiency and duration.
We remind you that failure to comply with the instructions contained in this manual
it will void the warranty.

0085

IMPORTANT
Other things can also be installed in these boilers.
burners (not included in the approved lists),
as long as the household power values are respected and
counterpressure.

-2-
 INDEX

GENERAL
General warnings page 4
Fundamental security rules page 5
Team Description page 6
Data page 8
Identification elements page 9
Spare parts list page 9

USER
Commissioning of the equipment page 10
Off page 10
Cleaning page 11
Maintenance page 11

INSTALLER
Product reception page 12
Dimensions page 13
Installation page 14
Installation location page 14
Evacuation of combustion products page 14
Water connection page 15
Electrical installation page 16
The condensation problem page 16
Fuel supply page 18
Burner connection page 18
Coating assembly (only SUPERAC 93 ÷ 1045) page 19
Assembly of the electrical panel page 21

ASSISTANCE AND MAINTENANCE

Pre-startup operations page 22
First ignition p. 23
Controls during and after the first start-up page 23
Maintenance page 24
Opening and regulation of the gate page 25
Boiler cleaning page 25
Successive controls on the cleaning of the boiler page 26
Possible breakdowns and their solution page 26

Annexes:
Certificate of manufacture and compliance of testing

-3-
GENERAL WARNINGS

The instruction manual is an integral and essential part of the product.

If the team were sold or transferred to another owner or if when carrying out a
The equipment will be left where it is, always ensure that the manual
accompany the team in such a way that it can be consulted by the new owner or
by the installer.

This equipment shall be allocated for the use for which it has been expressly intended.
All contractual and non-contractual liability of the manufacturer is excluded for
damages caused to people, animals, or property due to installation errors,
regulation, maintenance, and improper use.

The manufacturer is not responsible for any damage to persons and/or property.
consequent to an evident danger for the user and, therefore, that there would have been
could have been avoided by adopting adequate security measures.

After unpacking, check the integrity of the contents. In case of

doubt about not using the equipment and questioning the provider.
The elements of the packaging (wooden cage, nails, staples, plastic bags, poly
cellular styrene, etc.) should not be left within reach of children because they are potential
sources of danger.

The installation must be carried out in accordance with the current regulations, according to the
manufacturer's instructions and by professionally qualified personnel.
Professionally qualified personnel is understood to be those who have specific qualifications.
technical expertise in the heating system components sector
for civil use and the production of sanitary hot water.

To ensure the efficiency of the equipment and its proper functioning is

indispensable that professionally qualified personnel carry out periodically the
maintenance following the manufacturer's instructions.
The eventual repair of the equipment must be carried out exclusively
original spare parts.

The non-use of the equipment for a long period requires the intervention of personnel.
professionally qualified who must carry out the following operations
necessary for the maintenance of the boiler:
Place the main equipment switch and the general installation switch to 'off';
turn off the fuel and water supply valves of the installation;
empty the thermal installation if there is a danger of frost.

-4-
FUNDAMENTAL SAFETY RULES

The use of products that utilize electric energy and fuels entails
compliance with fundamental rules such as:

The use of the equipment is prohibited for children and inexperienced individuals;

It is prohibited to operate electrical switches, appliances, the telephone and

any other object that could cause sparks if a gas smell is detected. In this
case:
immediately open doors and windows to ventilate the premises;
close the fuel shut-off valves;
to involve professionally qualified personnel.

It is prohibited to touch the equipment with wet or damp body parts and/or with the
barefoot.

It is prohibited to carry out maintenance and cleaning operations without having

disconnected the electrical supply and closed the fuel shutoff valve.

It is prohibited to throw, unhook, twist the electrical cables coming from the boiler.
even if it is disconnected from the supply line.

It is prohibited to cover or reduce the ventilation openings of the premises to prevent, in case
of gas leaks, the formation of toxic and explosive mixtures; it is also
uneconomic and polluting because combustion is hindered.

It is prohibited to expose the equipment to atmospheric agents.

It is not designed to operate outdoors and does not have automatic systems.
that it is protected from frost. If there is a danger of frost, the boiler must
remain in operation.

Other important warnings that must be observed:

If the equipment's power supply cable is damaged, assign personnel

professionally qualified your replacement;
do not fix (and check that others have not done so) electrical cables in
the pipes of the installation or near heat sources;
control that the equipment grounding cables are not connected to the
water installation;
do not touch the hot parts of the equipment (especially the hatch and camera of
humus) because they usually remain warm for quite a long time even
after having stopped the team.
- If water leaks occur, turn off the installation and proceed to
exclusively to professionally qualified personnel.

5
EQUIPMENT DESCRIPTION
The SUPERAC series steel boiler is a high-efficiency heat generator.
for hot water heating installations up to 90 °C and also for the
production of sanitary hot water when combined with a water heater.

It is a monobloc boiler with pressurized combustion: the flame produced by the

the burner develops in the home and, since it is closed at the back, the fumes
they return to the front where, through the gap in the large door,
they encase the tube battery.

The fumes are obliged by the turbulence devices to create a whirlpool.

which increases thermal exchange by convection. In this way, one obtains the
maximum heat output without harmful thermal stresses and, above all, it
it achieves a useful efficiency of over 90%.

When they exit the tube battery, the fumes are collected in the rear chamber and are
they head towards the chimney.

Burners that work with any of the fuels can be installed.

traditional liquids and gases.
The burner is installed on a hinged door: in this way it facilitates the
regulation and maintenance operations of the boiler and the burner without being
it is necessary to disassemble it.

The thermal insulation of the boiler body is achieved by applying a

mineral wool with high insulating power.
The exterior finish is made with elegant steel panels.
varnished.

The already wired control panel is placed on top of the boiler and allows for the
automatic operation of it.
Inside the control panel is the electrical diagram.

Against request, the electronic climate control unit can be included: this
it allows operation according to the outside temperature and many other functions
accessories.

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2 1 5 6 3 4 9 10
r m v

8 7

Boiler body
2 - Big Gate
3 - Burner support plate
4 - Control peephole call
5 - Smoke chamber
6 - Smoke outlet pipe
7 - Door cleaning
8 - Condensation smoke drain
9 - Identification plate and technical data
10 - Electrical panel
r - Heating return
m - Heating outlet
v - Connection of safety valve and expansion tank
s - Download sludges

-7-
 TECHNICAL DATA

MODEL 105 150 190 230 290 345 405

SUPERAC
Rated power 104.7 151.2 192 233 291 349 407 kW
Home power 115.5 167 211 257 320 384 449 kW
Back pressure home 0.7 1.2 1.2 1.5 2.3 3.3 4.4 mbar
Pressuredropwaterside(∆t15°C) 5.6 11.8 6.9 10 16.3 23 31 mbar
Water content 119 155 228 228 285 276 329 dm3
Maximum operating pressure 5 5 6 6 6 6 6 bar
Minimum allowable return temperature 50 50 50 50 50 50 50 °C
Maximum allowed temperature 100 100 100 100 100 100 100 °C
Empty weight 280 340 450 460 590 630 700 kg

MODEL 465 520 580 695 810 930 1045

SUPERAC
Rated power 465 523 581 698 814 930 1047 kW
Home power 511 577 637 771 899 1027 1156 kW
Home counterpressure 3.3 4.3 4.8 4.5 5.6 5.4 6 mbar
Pressurelosswaterside(∆t15°C) 18 22 28 18 25 33 40 mbar
Water content 402 402 476 697 795 733 817 dm3
Maximum operating pressure 6 6 6 6 6 6 6 bar
Minimum allowable return temperature 50 50 50 50 50 50 50 °C
Maximum allowed temperature 100 100 100 100 100 100 100 °C
Empty weight 900 910 1000 1270 1400 1500 1650 kg

MODEL 1220 1450 1860 2330 2910 3490 4070

SUPERAC
Rated power 1221 1454 1861 2326 2908 3489 4070 kW
Home power 1349 1606 2056 2570 3213 3855 4497 kW
House counterpressure 6.5 6.8 7 7.2 7.5 7.8 9 mbar
Pressuredropwaterside(∆t15°C) 36 54 45 70 64 90 120 mbar
Water content 1277 1372 2010 2163 3155 3292 4839 dm3
Maximum operating pressure 6 6 6 6 6 6 6 bar
Minimum allowable return temperature 50 50 50 50 50 50 50 °C
Maximum permitted temperature 100 100 100 100 100 100 100 °C
Empty weight 2100 2350 3450 3850 5200 5800 8000 kg

-8-
 IDENTIFICATION ELEMENTS

The team is identified by the TECHNICAL PLATE that contains the data
corresponding to the benefits and identification.
The site where the plate is applied is located at the front, above.
right.

For repairs and replacements, the perfect identification of the model is necessary.
boiler to facilitate all subsequent operations.

IMPORTANT: ensure that the technical plate has been applied to the boiler, in
Otherwise, demand its application to the installer.

SPARE PARTS LIST

The recommended replacements for two years of operation are:

− working thermostat
− safety thermostat
− door seal
− smoke box gasket
− burner plate joint
− crystal peephole flame
− packaging crystal peephole flame

In addition, they can be supplied if they are accidentally damaged or do not work well.
the following spare parts:

− thermometer
− complete electrical panel
− full portal
− complete smoke box
− exterior panels all or part
− complete series of turbulence devices

-9-
 COMMISSIONING OF THE EQUIPMENT

The first commissioning of the boiler must be carried out by personnel

professionally qualified, then it can operate automatically.

It may be necessary for the user, for example, after a long period of
absence, I would have to restart the boiler.

In these cases, it should be controlled:

− that the fuel and water shut-off valves of the thermal installation are
open;
− that the pressure of the cold water installation be higher than 1 bar and lower than the
maximum allowed by the boiler;
− the thermostat regulation of the boiler between 60 and 90°C;
− that the ambient thermostat is "active" and set to 20°C;
− that the installation pumps are not blocked.

Then, turn on the main switch and then the main one on the panel.
mandos.

The equipment will perform a startup phase and, once operational, will remain in
operation until the scheduled temperatures are reached.

Subsequently, the operation is automatic.

If ignition or operation anomalies occur, turn off the equipment and

request the intervention of professionally qualified personnel.

OFF

In case of temporary absence (weekend, short trips, etc.) without danger of

frosts, proceed as follows:

turn off the main switch on the control panel (OFF);

turn off the main switch of the installation.

ATTENTION: if there is a risk of frost, instead of the previous operations:

Set the room thermostat to a value of approximately 10°C.

10
If the boiler is not to be used for a long period, proceed in the mode
next:

turn off the main switch of the control panel (OFF);

turn off the main switch of the installation;
close the fuel and water taps of the thermal installation.

WARNING: if there is a risk of frost, request professional staff

qualified to empty the thermal installation.

CLEANING

Before carrying out the cleaning operations:

turn off the main switch on the control panel (OFF);
turn off the main switch of the installation.

The only cleanings that the user must perform are those of the exterior panels.
from the boiler, which will be carried out with a cloth dampened with water and soap.

If there are tough stains, dampen with water and denatured alcohol.
Do not use sponges or abrasive products, do not clean with water jets.

MAINTENANCE

Periodic maintenance and measuring combustion performance are

mandatory by law and the person responsible for the thermal installation must arrange these
controls a professionally qualified staff.

11
 RECEIPT OF THE PRODUCT

Until the SUPERAC 1045 model:

Boiler body without insulation (with inserted in the home: the electrical panel, the
documents, the mineral wool to insulate the boiler, the ceramic fiber layer to
plug the slot of the burner nozzle;
Cardboard box containing the cladding panels.

SUPERAC 1220 ÷ 4070:

They are delivered with the insulation and cladding already installed.
Inside the home have been introduced: the electrical panel, the documents and the
stratum to plug the slot of the burner nozzle.

The movement of the boiler body must be carried out using suitable equipment and
using the lifting rings of the boiler.

Its considerable weight advises against manual handling.

12
 DIMENSIONS
e f

r m v

φ H

B1 A1
B A
SUPERMODEL 93 105 150 190 230 290 345 405
A 790 790 790 940 940 940 940 940 mm
B 1110 1110 1360 1405 1405 1655 1655 1905 mm
H 880 880 880 990 990 990 990 990 mm
A1 750 750 750 900 900 900 900 900 mm
dimensions B1 760 760 1010 1010 1010 1260 1260 1510 mm
d 460 460 460 510 510 510 510 510 mm
e 430 430 430 465 465 465 465 465 mm
f 260 260 510 450 450 700 700 950 mm
r/m 2 2 2 65 65 65 65 65 DN
connections v 1"1/4 1"1/4 1"1/4 1"1/2 1"1/2 1"1/2 1"1/2 1"1/2 DN
s ¾” ¾” ¾” ¾” ¾” ¾” ¾” ¾” DN
∅ 200 200 200 220 220 220 220 220 mm

SUPERMODEL 465 520 580 695 810 930 1045

A 1040 1040 1040 1240 1240 1240 1240 mm
B 1990 1990 2290 2345 2545 2545 2795 mm
H 1150 1150 1150 1280 1280 1280 1280 mm
A1 1000 1000 1000 1200 1200 1200 1200 mm
dimensions B1 1512 1512 1812 1814 2014 2014 2264 mm
d 595 595 595 640 640 640 640 mm
e 625 625 625 625 625 625 625 mm
f 792 792 1092 974 1174 1174 1424 mm
r/m 80 80 80 100 100 100 100 DN
connections v 2" 2 inches2” 65 65 65 65 DN
s ¾” ¾” ¾” ¾” ¾” ¾” ¾” DN
∅ 250 250 250 350 350 350 350 mm

SUPERMODEL 1220 1450 1860 2330 2910 3490 4070

A 1380 1380 1610 1610 1800 1800 2000 mm
B 2950 3200 3245 3535 3955 4255 4790 mm
H 1500 1500 1800 1800 2000 2000 2210 mm
A1 1380 1380 1610 1610 1800 1800 2000 mm
dimensions B1 2416 2666 2680 2970 3320 3620 4024 mm
d 810 810 965 965 1070 1070 1700 mm
e 430 430 430 430 510 510 522 mm
f 1700 1950 1440 1730 1700 2000 2200 mm
r / m 125 125 150 150 200 200 200 DN
connections v 80 80 100 100 125 125 125 DN
1"1/2 1"1/2 1"1/2 1"1/2 1"1/2 1"1/2 1"1/2 DN
∅ 400 400 450 450 500 500 600 mm

13
INSTALLATION

INSTALLATION LOCATION

The boiler must be installed in a location that meets the regulations and the
minimum distances prescribed by current regulations with ventilation openings of
appropriate dimensions.

The support plane has to be horizontal.

It is advisable for the support plane to be elevated from the floor.

WARNING: if the burner is supplied with combustible gases of weight

specific higher than that of air, the electrical parts must be placed at a height
from the ground higher than 0.5 meters.

It is prohibited to install the hip outdoors because it has not been designed for that.
It has automatic ice protection systems.

EVACUATION OF COMBUSTION PRODUCTS

The correct coupling of burner/boiler/chimney allows for a significant reduction

of consumption and optimal combustion with low pollutant emissions
as an effective protection against the phenomenon of condensation.

The SMOKE CHANNEL (CHIMNEY) must be heat resistant and to the

condensations, being thermally insulated, being airtight, without constrictions or
occlusions, as vertical as possible and with dimensions conforming to the standards of
the current legislative provisions

The CONNECTION BETWEEN BOILER AND CHIMNEY must be carried out according to the
current regulations and legislation, with rigid conduits, resistant to temperature,
to condensation, to mechanical stresses, and to be perfectly airtight.
For the sealing of the joints, use materials that are resistant to at least
250°C.

Chimneys and connection joints between boiler and chimney of dimensions and shape
inadequate materials can amplify combustion noise, negatively affect
the combustion parameters and cause condensation problems.

WARNING: uninsulated discharge ducts are a potential source of

danger.

14
WATER CONNECTION
The selection and installation of the components of the installation is the responsibility of the
installer who must work properly respecting current legislation.
they include the following recommendations that must be fulfilled:

- The connections to the boiler should not bear the weight of the pipes.
installation connection: therefore, these will have to be secured and
placed in a way that does not create dangerous efforts.

- The installation of interception devices between the boiler and the tank is prohibited.
expansion and between the boiler and the safety valves.

- The expansion tank must have appropriate dimensions (they should not
water leaks occur due to normal expansion) and, if the tank of
the expansion is closed, the safety valves have to open only
exceptionally. This is to ensure that successive contributions of water are as
as limited as possible and, in any case, can be carried out and controlled from a
unique point of the installation.

- Make sure that the safety valve drains are connected.

to a discharge funnel. Otherwise, if the valves operated, they would
it would flood the premises. This is not the manufacturer's responsibility.

Make sure that water pipes are not used as grounding connections.
electrical or telephone installation. They are not suitable for that at all because
serious damage to the pipes could be verified in the short term.

- Before connecting the boiler, clean all the pipes of the installation for
eliminate any residues that could compromise proper functioning
from the boiler.

- If the water available for filling the installation is hard (> 15 GF) or corrosive (pH
less than 7.2), anticipate a treatment installation; otherwise, they could
to cause damage that cannot always be repaired.

- If impurities are detected in the tap water, install an appropriate filter.

- Avoid any accidental communication between the installation's water

heating and water for sanitary use because the former is not potable.

- 15 -
After connecting the water installation, ensure that no air remains in
the pipes.

It is advised to insulate the heating installation pipes to avoid wastage.

of heat with subsequent greater fuel consumption and a greater
environmental pollution.

ELECTRICAL INSTALLATION
The electrical installation must be carried out by professionally qualified personnel.
respecting the legislative rules in force.

The electrical safety of the equipment is achieved exclusively when it is

correctly connected to an effective grounding installation carried out as
provided for by current security regulations.
The manufacturer is not responsible for any damages caused by the absence of
the grounding in the installation.

Hire professionally qualified personnel to verify the adequacy of the

electrical installation to the maximum power absorbed by the equipment, checking
in addition to the fact that the cross-section of the installation cables is suitable for the power
absorbed by it.

The use of adapters, multiple sockets, and/or extensions is not allowed for
connect the equipment to the main electricity supply line.

For the connection to the line, it is necessary to provide a bipolar switch as planned.
by the current regulations.

THE CONDENSATION PROBLEM

The condensation of water vapor contained in the exhaust gases of the

caldera (condensation) appears when the temperature of the water returning to the
the boiler is below 50 °C and is especially relevant during the first ignition of the
tomorrow when the boiler has remained off all night.

The condensation is acidic and corrosive and, in the long run, corrodes the boiler plates.

To limit the formation of condensation as much as possible, it is necessary to install a

anti-condensation pump according to the scheme described below.

- 16 -
When the burner is turned on, a thermostat located in the water return in the
boiler and regulated to 55°C with contact exchange, starts the operation of the
anti-condensation pump until the programmed temperature is reached; then,
simultaneously will turn off the anti-condensation pump and turn on the pumps of the
installation

BOILER

To completely eliminate the problem, the previous scheme must be perfected.

keeping the boiler always at the same temperature (55°C) even at night
and add another temperature limiting thermostat that prevents the valve
mixer of the installation for sending water to the boiler below 55°C.
This ensures a long lifespan for the boiler.

The flow rate of the anti-condensation pump is normally 25-30% of the flow rate of the
pump of the installation, while the required hydrostatic load is modest
because it only has to overcome the resistance of the boiler and the valves.

In the smoke chamber of the SUPERAC boilers, there is a connection for the drainage of
the eventual condensation that will form during the startup phase.

Do not connect this connection directly to the sewer network but to a

collection container to control the extent of the phenomenon.
For an exact control of the phenomenon, ensure that it does not reach the container.
condensation that forms in the chimney.

The condensation is acidic and corrosive, therefore contaminating if spilled.

directly into the sewage system.

Before pouring the container into the sewer system, bring the acidity level to
levels between pH 6.5 and 9 using neutralizing products.

- 17 -
 FUEL SUPPLY

The fuel supply line must be built respecting the

rules of current laws and by professionally qualified personnel.

Before installation, it is advisable to carry out a thorough interior cleaning of all

the fuel supply pipes to eliminate any potential residues that
they could compromise the proper functioning of the boiler.

Control the interior and exterior tightness of the supply installation.

flammable.
If gas is used, the connections must be perfectly airtight.

Ensure that the fuel supply installation has the devices for
safety and control prescribed by current regulations.

Do not use the fuel installation pipes as a ground connection.

electrical or telephone installations.

Check that the boiler is prepared for operation with the type of
available fuel.

BURNER CONNECTION

For the installation of the burner, the electrical connections and regulations
necessary, consult the burner instruction manual.
Check that the chosen burner is suitable for the boiler by monitoring the
technical data of both.
The burner nozzle must have the dimensions indicated below:

CERAMIC FIBER

Tobera
SuperRac
min./max L mm
0.62 220 / 280
0.4691358024691358 250 / 330
465÷1045 320 / 400
0.5234 350 / 420
0.7155 370 / 500

- 18 -
Firmly attach the burner to the portal using the mounting plate in such a way
that the call is parallel and centered in the home; otherwise, issues may arise
combustion anomalies with the danger of seriously damaging the boiler.

IMPORTANT: after installing the burner, fill the slot that

eventually I was left between the nozzle and the opening of the portal with resistant material to
1000°C (ceramic fiber layer) included in the supply.

This operation prevents the overheating of the hatch, which otherwise would
it would deform irreversibly.

If the burner has an air intake, connect it with a rubber tube to the existing intake.
In the peephole call: in this way the glass will remain clear.
If the burner does not have an air intake, remove the intake that is in the sight glass.
close the hole with a plug of Ø 1/8" GAS.

The fuel connections on the burner must be positioned so that

It is possible to fully open the boiler door with the burner mounted.

INSTALLATION OF THE COATING (only SUPERAC 93 ÷ 1045)

IMPORTANT: install the cladding after finishing the

installation work.

Extract the mineral wool from the home and wrap it around the body of the boiler.
starting from the top and securing it, making a hole with the hands, in the tubes
for entry and exit.
Then fix it to the shirt with the included strips.

Start the assembly with the left side panel (3), placing the first thing the
the bottom part and then the top part of the panel at the angles of the structure
caldera.

Then mount the right side panel (2) following the same procedure as for
the left.

19
Place the upper panels (4)(5) in the boiler.
Before joining them, prepare the electrical panel (6) as specified below and
fix it to the upper right panel like this: extend the capillaries of the
sondas, make them pass through the hole in the panel and insert them into the containers located
near the pressure pipe.
Then, fix the frame to the panel.

Next, join the top panels with the sides by fitting them together.

5
6
4

20
 ELECTRICAL BOARD ASSEMBLY

The electrical panel is inside a box located in the boiler room.

Power supply voltage 220 V - 50 Hz.

Open the instrument panel by unscrewing the self-tapping screws.

Carefully extend the capillaries of the instrument probes so as not to

damage them and make them pass through the hole at the bottom of the frame.
Subsequently, take the cover of the boiler body, insert the capillaries of the
probes in the hole of it and secure the electrical panel to the body.
Support the lid on the boiler and insert the probes into the tubs, checking that
they cannot accidentally get out.

For the SUPERAC models 1220÷4070, fix the electrical panel in the highest position.
convenient (on the sides or above the boiler) using the included support.

ATTENTION: all probes with capillary of the instruments in the table must
introduce yourself into the body boiler buckets located near the connection of
heating system exit.

Then, make the electrical connections following the instructions of the diagram.
included.

Do not secure the electrical cables to the boiler body plates, nor to the door or in
the smoke chamber.

Finally close the box again.

21
 PREVIOUS OPERATIONS BEFORE FIRST STARTUP
Before the launch:

- to check that the probes of the regulation and control instruments are
correctly placed in the buckets;

- make sure that the turbulence devices protrude at the front

from the smoke tubes;

- ensure that the installation is filled with water, without air, and with a pressure greater than 1
bar is lower than the maximum expected by the team;

- ensure that all control and security devices are efficient and in place
properly regulated;

- ensure that the home is free of foreign bodies

- check that the refractory lining of the hatch has not suffered any breakages;

- to ensure that the burner nozzle blocking has been done correctly
executed (see p. 18);

- check that the tightening of the hatch has been executed correctly (see page.
25);

- Check that the shut-off valves of the installation are fully open and that the
bombs spin correctly;

- ensure that there is fuel available and that the shut-off valves are
flammable materials should be open.

- 22 -
 FIRST TURN ON

Once the preliminary checks are completed, to start the boiler it is necessary to:

- adjust the thermostat/s of the boiler that is on the control panel between 60 and
90°C, depending on the type of heating system;

- set the ambient thermostat to approximately 20ºC temperature;

- set the main switch to 'on';

- press the main switch on the control panel (the indicator lights up
light of the button.

The team will carry out a startup phase and, once underway, will continue in
operation until the programmed temperatures are reached.
Subsequently, the operation is automatic.

CONTROLS DURING AND AFTER THE FIRST POWER ON

Once the start-up is completed, it is necessary to check that the equipment stops and
it will be turned on again successively:

modifying the boiler thermostat regulation;

acting on the main switch of the control panel;
modifying the environmental thermostat regulation.

Carry out the leak tightness control of all the packings on the water side and side
humus.

This operation is of fundamental importance for the seal of the gate, the joint of
the burner plate and the packing of the smoke box to prevent smoke
toxic combustion gases and therefore dangerous escape to the boiler room.
To guarantee perfect sealing, perform the hot tightening.

The weight of the burner, applied in cantilever, tends to loosen the plate joint.
burner and that of the upper part of the portal.

- 23 -
 It is also very important to check the tightness of the boiler/chimney joint.
for the reasons stated above.

Control the correct rotation of the pumps.

Check the total stop of the equipment by acting on the main switch of the
installation.

When all conditions are met, it must be properly regulated.

burner at the maximum power allowed by the boiler, analyzing the fumes, for
achieve correct combustion and reduced pollutant emissions
possible.

The optimal temperature of the fumes during normal operation is

approximately 170 ÷ 180 °C.

Since during operation the water contained in the installation increases by

pressure, ensure that its maximum value does not exceed the nominal pressure of the
caldera.

MAINTENANCE
Periodic maintenance is essential for safety, performance, and longevity.
from the boiler.

In addition, by law, it is mandatory and must be carried out by a professional.

qualified.

Before any operation: it is advisable to carry out a combustion analysis.

which allows to know the working conditions and provides indications
tools on what type of operations it is necessary to carry out.

After having carried out the combustion analysis and before any other
operation

− disconnect the power supply by turning off the main switch of the
electrical panel of the installation;

− close the fuel shut-off valves.

24
 OPENING AND REGULATION OF THE GATE

The gate can be opened from both sides (except in models 2910 ÷ 4070).
Normally the opening is from left to right.
To open the gate, remove the fixing nuts on the left side.

To modify the opening direction of the gate, using lifting equipment,

perform the following operations:
- hook the gate to the raising mechanism through the two holes provided in the
upper part;
- remove the four tightening nuts;
- extract the gate;
- unscrew the two nuts that will be left on the handles and
wrap them around the handles on the other side;
- reassemble the gate paying attention to insert correctly the
head of the counter nuts in the sleeves of the gate;
- screw in the four fastening nuts.

To carry out the tightening regulation:

- tighten the adjustment lock nuts without removing them from the housing
from the large gate;
- tighten the locking nuts with a cross system enough to ensure
a hermetic and uniform closure;
- tighten the adjustment locknuts again until they are locked.

Normally, every time maintenance is carried out, it is done

also the regulation of the gate.

BOILER CLEANING

Cleaning the boiler is an operation that must be carried out at least once per
once a year to remove carbon deposits from the exchange surfaces.

To carry it out, open the gate, open the rear cleaning door and remove the
turbulence devices.

Then, clean the flue ducts with a soot remover and vacuum the soot through the
rear cleaning door.

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 SUCCESSIVE CONTROLS AFTER BOILER CLEANING

After performing maintenance and cleaning operations, repeat the

Pre-start controls (see p. 22), check the burner regulation.
and carry out an analysis of the emissions to verify the correctness.

Control the tightness of the fuel supply installation: this

Control is very important, especially when using gaseous fuels.

Check the perfect airtightness of the smoke circuit and, if necessary, replace the
damaged joints.

Control the water tightness of the installation to prevent changes and fillings
useless water that would only increase the risk of limescale deposits.

If the presence of scale is detected on the interior walls of the boiler, it is

chemical cleaning (carried out by specialized companies) is necessary for your
elimination.
Subsequently control the characteristics of the water in the installation and,
eventually, provide for an adequate treatment installation.

Do not leave containers of easily flammable substances in the premises where it is.
the boiler installed.

Possible failures and their solution

The following are the most common causes of breakdown and how to resolve them.

DEFECT: the burner does not ignite.

SOLUTIONS:
- control the electrical connections;
- ensure that the fuel flow is regular;
- control the integrity and cleanliness of the fuel supply installation
that it has been purged from the air;
- control the regular formation of the ignition sparks and the operation of the
burner devices;
- control the operation of the safety thermostat of the boiler with reactivation
manual
- control the regulation of the ambient thermostat

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FAULT: the burner ignites regularly but goes out immediately
after.
SOLUTIONS:
- control the flame detection, air regulation, and the operation of the
burner devices.

FAULT: difficulty in regulating the burner and/or lack of performance.

SOLUTIONS:
- control the cleaning of the burner, of the boiler, of the boiler/chimney duct
and from the chimney;
- control the tightness of the smoke circuit (door, burner plate, small
door cleaning, boiler/chimney connection;
- control that the fuel flow is regular and the actual power supplied
through the burner;
- analyze the water in the facility to diagnose the possible presence of limescale and
carry out a chemical cleaning.

FAULT: the boiler easily gets dirty with soot.

SOLUTIONS:
- control the burner regulation (smoke analysis);
- control the quality of the fuel;
- control the chimney blockage and clean the burner air pathway
(dust)

BREAKDOWN: the boiler does not reach the temperature.

SOLUTIONS:
- check the cleanliness of the boiler smoke side and water side;
- control the combination, regulation and performance of the burner;
- control the programmed temperature on the thermostats and their proper functioning
functioning;
- control the position of the thermostat probes;
- check that the boiler is powerful enough for the installation

FAULT: the safety thermostat is activated.

SOLUTIONS:
- control the correct electrical wiring;
- ensure the proper placement of the probe sensors and the correct
operation of all thermostats.

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FAULT: gas smell and/or unburned products.
SOLUTIONS:
- control the tightness of the fuel supply installation (if it is
gaseous);
- control the airtightness of the smoke circuit (door, burner plate, box of
smoke, boiler/chimney union;
- check that the hose in the flame's peephole is connected with
the air intake of the burner is either blocked.

FAULT: the boiler heats up but the heating system is cold

SOLUTIONS:
- ensure that there is no air in the installation;
- control the proper functioning of the circulation pumps;
- control the regulation of the ambient thermostat.

FAULT: the safety valve of the boiler is continuously activated.

SOLUTIONS:
control the load pressure of the installation;
control the efficiency of the expansion tank;
control the proper regulation of the safety valve.

FAULT: presence of water in the soil near the smoke box (condensation).
SOLUTIONS:
- control the correct placement of the probes, the proper functioning and the
adjustment of the boiler regulation thermostat (between 60 and 90°C);
- check that the drain in the smoke box is connected to a
collection container;
- check the anti-condensation pump and its regulation (if any)
function correctly;
- ensure that the return water temperature of the installation is not lower
50 °C

FAULT: overheating of the frame due to lack of water in the boiler.

SOLUTIONS:
- turn off the burner, do not introduce water and do not open the hatch and wait for the return
of the ambient temperature before carrying out any type of operation.

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 CERTIFICATE OF MANUFACTURING AND CONFORMITY
ON THE TEST OF A HEAT GENERATOR
-----------------------------------------------------------------
(In accordance with D.M. 01/12/1975 - Collection 'R' - R.1.C.4.)

Manufacturer:[Link]. INDUSTRY S.r.l.

Series:SUPERAC

Model: _____________

Factory number: _________________

Year of manufacture: ________________

Nominal useful power: kW ___________

Home power: kW ___________

Max operating pressure: bar ________

Type of usable fuel:

− GAS
− DIESEL
− NAFTA
Date of the water test: __________________

Test result: POSITIVE

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