INDUSTRIAL ENGINEERING

Maintenance

Preventive Maintenance Program

Professor: José Refugio Nieto Gutierrez

Student: Darinka Analía Jimenez Jimenez
May 28, 2019

1
 Introduction.

Industrial maintenance is one of the fundamental pillars within the

industry, is quantified by the quantity and quality of production; has been
subject to different changes over time; currently the maintenance
it looks like an investment that helps improve and maintain quality in
production.

Maintenance is defined as a set of established norms and techniques.

for the conservation of the machinery and facilities of an industrial plant,
to provide better performance for as long as possible.

The mission of maintenance is to implement and continuously improve the

maintenance strategy to ensure maximum benefit to our
clients through innovative, economical, and secure practices.

A maintenance plan is the set of preventive tasks to be carried out on a

installation in order to meet certain objectives of availability, reliability,
cost and with the final objective of maximizing the lifespan of the
installation.

Develop a maintenance plan, determine the set of preventive tasks to

carry out in the installation: based on the manufacturers' recommendations,
to rely on generic protocols or to base it on a potential failure analysis.

This work is the representation of a Gantt Chart applied in the

programming of the preventive maintenance of a welding machine, a
submersible water pump and a bottling machine.

2
 Index.

Objective…………………………………………………………………………….4

Justificación………………………………………………………………………..4

Approach……………………………………………………………………..4

Theoretical Framework………………………………………...5

Welder………………………………………………………………………….10

Parts list……………………………………12

Maintenance Program .............................................................13

Submersible Water Pump.................................................16

Breakdown……………………………………………………………………….17

Maintenance Program............................................................19

Packaging machine.................................................................22

Dismantling…………………………………………………………………………23

Maintenance Program..................................................24

Conclusion...........................................................27

28

3
Objective.

With the acquired knowledge, create a Maintenance Program.

Quotation for the equipment Welding machine, Submersible water pump and
Packer, this is aimed at establishing actions that generate
maximize the availability of machinery, preserve and maintain its value
minimizing its wear.

Justification.

Having a Preventive Maintenance Program offers to the

company a series of benefits, which are reduced to maintaining the
operation of machines and operations, mainly it must
avoid all equipment failures, saving time, reducing the
costs and maintaining productive efficiency.

Problem statement.

The absence of preventive maintenance is one of the points of

root cause of the frequency of workplace accidents, if it does not exist
A maintenance schedule for the machinery is generated.
spontaneous breakdowns while the staff is working, these failures
operations stop production wasting resources and increasing
the repair costs.

4
 Theoretical Framework.

1 Basic Concepts.

Terminologies for maintenance analysis.

a. Maintain. Set of actions to ensure that the facilities and machines of a

industry functions properly.

b. Production. It is a process by which profits are generated for the industry.

c. Breakage or malfunction. Damage that prevents the proper functioning of the machinery or

team.

d. Defect. An event that occurs in a machine that does not prevent operation.

e. Reliability. Good functionality of the machinery and equipment within a

industry ultimately the level of trust that a plant provides

f. Availability. Percentage of uptime of a machine or

team by entity of the entire industry, that is, optimal production.

g. Training. Prepare or train the maintenance team staff,

in order to be able to act efficiently in maintenance activities.

h. Security. Ensure the equipment and personnel for the proper functioning of the
plant, to prevent conditions that affect the person or the industry.

i. Prevention. Preparation or arrangement that is made in advance for a

risk of failure or breakdown of a machine or equipment.

j. Diagnosis. To disclose the causes of an event that occurred in the equipment or

machine to evaluate its situation and performance.

k. Repair. Solution to a failure or breakdown so that the machinery or equipment is

in operational condition.

5
1. Improve. Move from one state to another that has a greater performance of the machine or

team.

m. To plan. To outline a plan or project of the activities that are going to be carried out.

in a period of time.

2 Maintenance

Maintenance includes all activities necessary to keep the equipment in good condition.
facilities in suitable conditions for the function they were created for;
in addition to improving production by seeking maximum availability and
reliability of equipment and installations.

Maintenance is based on principles such as: Respect for all

employees and officials, good leadership, teamwork sharing
responsibilities, commitment to safety and the environment, to foster
environment of responsibility where knowledge and skills are developed.

2.1 Purpose of maintenance.

The purpose of maintenance is to keep the equipment and installation operational and
reset the device to factory default conditions; with
efficiency and effectiveness to achieve maximum productivity.

Maintenance therefore affects the quality and quantity of production.

Consequently, the purpose of maintenance is to provide maximum capacity.

from production to the plant, applying techniques that provide efficient control of
equipment and facilities.

2.2 Maintenance objectives.

1. Ensure the availability and reliability of equipment and facilities.

2. Meet the quality system requirements of the company.

3. Comply with all safety and environmental regulations.

4. Maximize productivity and efficiency.

6
They are the likely objectives within an industry, these would be guaranteeing the
availability of equipment and facilities with high reliability
and at the lowest possible cost.

Maintenance should not be seen as a cost but rather as an investment because

is directly linked to production, availability, quality, and efficiency; The
the maintenance team must be perfectly trained and motivated to
carry out the maintenance task; one must keep in mind the construction,
design and modifications of the industrial plant as well as having on hand the
Team information, necessary tools and supplies for maintenance.

Maintenance requires planning, quality, productivity, teamwork,

to reduce costs and losses.

3 Preventive Maintenance

It is the maintenance carried out to prevent the occurrence of failures, and

keeping equipment at a certain level is known as maintenance
direct or periodic estimate, since their activities are controlled by the
time; it is based on the reliability of the equipment.

4 Maintenance Planning

Maintenance planning allows us to schedule medium-term projects.

and long-term maintenance actions that guide the industry.

There are many benefits achieved by implementing an established program of

maintenance models, programming and control of the maintenance area:

Lower consumption of man-hours.

Decrease in inventories.

Less downtime of equipment.

Improve the work environment for the maintenance staff.

Improve productivity (efficiency x effectiveness).

7
Cost savings.

The reliability of the industry will depend on the planning that is done with a
efficient approach.

4.1 Principles.

The maintenance planning is centered on production, the work is

to limit, avoid, and correct failures. Process-centered planning, everything
maintenance must follow a pre-established and planned process according to the
company maintenance manual. Continuous improvement, the
planning helps to evaluate and improve the execution of maintenance and the
production in the industry.

4.2 What is planning?

It is to outline a project that contains the following points:

•What: Scope of the work or project. At this point, a list of

work orders to be carried out, including only the necessary ones

•How: Procedures, rules, processes. The way to carry out the work, includes
technical documentation, procedures and maneuvers.

•Resources: Human man-hours required according to specialties, equipment,

tools, materials, etc...

Duration: Time of the project or work.

In the maintenance, we will basically address these points that will be

alignment with the company's general objectives. All types of work of
maintenance must be evaluated and documented by providing a description of the
processes followed by the team.

4.3 Schedule.

It is a specific schedule of maintenance activities over time.

Medium and long-term schedules can be drawn up, projecting a vision.
for the effective development of the industry.

8
5 Programming

Programming is based on the order of execution of activities.

maintenance according to the proposed models and taking into account the
periodicity; it is based on the order in which maintenance should be performed
according to its urgency, availability of the maintenance team and materials
necessary.

The maintenance schedule is determined according to the equipment and the inspection that
they are carried out in the industry: this programming is daily, weekly, biweekly,
monthly, etc.

5.1 Reports.

They are documents that inform about the performance of the equipment or machines within

from the industry and the maintenance model applied to it, that is, a report
that is presented periodically and according to the chronology in which it is applied

maintenance of said element; allows evaluating and analyzing possible breakdowns,

predict and periodically control the behavior of equipment and machinery.

5.2 Preparation

Preparing for maintenance is ensuring the quality of work in the area that is
It applies maintenance and therefore impacts the reliability of the industry.

The maintenance preparation is a plan where the work is detailed to

carry out, work orders are verified, tools, information search and
preparation of the human resources that will be involved in the maintenance.

The maintenance supervisor plays an important role as he will verify with

anticipation all the resources for the effective performance of the application of
maintenance; it will seek qualified and suitable personnel for the
maintenance and will be included in the preparation.

The preparation that is carried out will be satisfactory in the execution of the maintenance;
the organized teamwork that will take place are motivating factors that
they affect production.

9
 Welding machine.

The welding machine is a machine that allows for fastening where it is located.
the joining of two materials. The union is achieved by melting both materials or
You can add a filler material that, when melted, is placed between the pieces.
soldering and when it cools down it becomes a permanent joint.

The welding machine generally joins metals or thermoplastic materials. The

The energy source for performing welding can be gas, an electric arc, or laser.
or also ultrasound.

What is a welding machine used for?

It is more common to find welding machines in an industrial setting, in those

industries more than anything where materials, parts, tools or are produced
metal machines. There are different types of welding machines depending on the
particularity for which it is intended to be used.

How does a welding machine work?

There are many types of welding machines, each used for

a different task. But they all base their operation on a way of working.

The welding machine requires a power source (electric, combustion,

mechanics) to transform this into an energy that allows for the creation of fusion of
filler material used to join two or more elements. These machines
They manage a lot of energy in the form of heat to melt the filler materials. It is
for this reason the need to take into account all security measures
necessary for the use of these machines without the person running any
risk.

Electric arc welder

Today, it is the most popular type of welder. This machine uses energy.
electric with which it forms an electric arc between the metal to be welded and the electrode
used.

10
Solderer

It is highly recommended for performing delicate work and repairs on devices.

small. Very used in electronics. This machine is composed of a
copper tip that heats up with electrical energy and melts.

Gas welder

Used when welding copper or aluminum materials.

machines use a combustible gas that makes it rub to achieve a
flame that melts the filler metal. The melted filler material is placed in the
union that leaves a strand when cooled.

Laser welder

They heat the area to be welded and then apply pressure, providing high
precision. They are very useful for joining small areas and are very fast, making them useful.

also for mass production

Inverter Welders

They are the latest in soldier technology. They can perform various types of welding.
without the need to change the equipment. In addition, they have the advantage of being easy

to transport, they have a long duration and the welds are more visible
aesthetics than other machines.

11
12
 Maintenance Program.
Machine: Mig-Mag Welder
Location: CAS Line Monthly Preventive Maintenance Program
No. Machine. 012019
I elaborate:
January
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Remove accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer, of the
1 Air gun.
radiator, of the IGBT module, of the inductance, of the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the winder and use air Air pistol Scheduled
compressed, clean the feed rollers, the guide-
2 Brush bristles of
gun nozzle, the diffuser; it can also be
alambre. Lenses of Real
remove the parts and clean with a wire brush.
security.
Check the wear condition of the Scheduled
3 machine: Replace if necessary. Make sure to Visual.
Gloves and
that the gun guide is protected. Real
shoes
Check that the electrodes are present protectors Scheduled
protected in a dry place: Place them in a
4 Visual.
closed, dry, and strong container that protects them from
Real
possible dents and dings.
Control the wear of the calibrated nozzle of Scheduled
5 contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

Machine: Mig-Mag Welder

Location: Line CAS Monthly Preventive Maintenance Program
No. Machine. 012019
I elaborate:
February
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Remove accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer, of the
1 Air gun.
radiator, of the IGBT module, of the inductance, of the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the winder and use air Air gun Programmed
compressed, clean the drive rollers, the guide-
2 Brush bristles of
gun nozzle, the diffuser; it can also be
wire. Lenses of Real
remove the parts and clean with a wire brush.
security.
Check the wear status that is present Scheduled
3 machine: Replace if necessary. Ensure to Visual.
Gloves and
that the gun guide is protected. Real
shoes
Check that the electrodes are present protectors Scheduled
protected in a dry place: Place them in a
4 Visual.
a closed, dry, and strong container that protects them from
Real
possible dents and scratches.
Control the wear of the calibrated nozzle of Scheduled
5 Contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

Machine: Mig-Mag Welder

Location: CAS Line Monthly Preventive Maintenance Program
No. Machine. 012019
I elaborate:
March
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Remove accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer, of the
1 Air gun.
radiator, of the IGBT module, of the inductance, of the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the winder and use air Air gun Scheduled
compressed, clean the drive rollers, the guide-
2 Bristle brush of
gun nozzle, the diffuser; it can also be
wire. Lenses of Real
extract the parts and clean with a wire brush.
security.
Check the wear condition that shows the Scheduled
3 machine: Replace if necessary. Ensure that Visual.
Gloves and
that the gun guide is protected. Real
shoes
Check that the electrodes are present. protectors Scheduled
protected in a dry place: Place them in a
4 Visual.
a closed, dry, and strong container that protects them from
Real
possible bumps and dents.
Control the wear of the calibrated nozzle Scheduled
5 Contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

Machine: Mig-Mag Welder

Location: CAS Line Monthly Preventive Maintenance Program
No. Machine. 012019
I elaborate:
April
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Remove accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer, of the
1 Air gun.
radiator, of the IGBT module, of the inductance, of the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the winder and use air Air gun Scheduled
compressed, clean the drive rollers, the guide-
2 Brush bristles of
gun nozzle, the diffuser; it can also be
wire. Lenses of Real
extract the pieces and clean with a wire brush.
security.
Check the wear status of the Scheduled
3 machine: Replace if necessary. Make sure to Visual.
Gloves and
that the gun guide is protected. Real
shoes
Check that the electrodes are present protectors Programmed
protected in a dry place: Place them in a
4 Visual.
a closed, dry, and strong container that protects them from
Real
possible dents and dings.
Control the wear of the calibrated nozzle Scheduled
5 contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

13
 Machine: Mig-Mag Welder
Location: Line CAS Monthly Preventive Maintenance Program
No. Machine. 012019
I elaborate:
May
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Removing accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer, of the
1 Air gun.
radiator, of the IGBT module, of the inductance, of the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the unwinder and use air Air gun Scheduled
compressed, clean the drive rollers, the guide-
2 Bristle brush of
gun nozzle, the diffuser; it can also be
wire. Lenses of Real
remove the parts and clean with a wire brush.
security.
Check the wear condition present on the Scheduled
3 machine: Replace if necessary. Ensure to Visual.
Gloves and
that the gun guide is protected. Real
shoes
Check that the electrodes are present protectors Programmed
protected in a dry place: Place them in a
4 Visual.
a closed, dry, and strong container that protects them from
Real
possible dents and bumps.
Control the wear of the calibrated nozzle of Scheduled
5 contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

Machine: Mig-Mag Welder

Location: CAS Line Monthly Preventive Maintenance Program
No. Machine. 012019
I elaborate:
June
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Remove accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer, of the
1 Air gun.
radiator, IGBT module, of the inductance, of the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the winder and use air Air gun Scheduled
compressed, clean the drive rollers, the guide-
2 Brushing bristles of
gun nozzle, the diffuser; it can also be
wire. Lenses of Real
Remove the parts and clean with a wire brush.
security.
Check the wear state of the Scheduled
3 machine: Replace if necessary. Make sure to Visual.
Gloves and
that the gun guide is protected. Real
shoes
Check that the electrodes are present. protectors Scheduled
protected in a dry place: Place them in a
4 Visual.
a closed, dry, and strong container that protects them from
Real
possible dents and dings.
Control the wear of the calibrated nozzle of Scheduled
5 contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

Machine: Mig-Mag Welder

Location: CAS Line Monthly Preventive Maintenance Program
No. Machine. 012019
I elaborate:
July
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Remove accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer, of the
1 Air gun.
radiator, of the IGBT module, of the inductance, of the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the winder and use air Air pistol Scheduled
compressed, clean the drive rollers, the guide-
2 Brush bristles of
gun nozzle, the diffuser; it can also be
wire. Lenses of Real
extract the pieces and clean with a wire brush.
security.
Check the wear status that presents the Scheduled
3 machine: Replace if necessary. Make sure to Visual.
Gloves and
that the gun guide is protected. Real
shoes
Check that the electrodes are present. protectors Scheduled
protected in a dry place: Place them in a
4 Visual.
a closed, dry, and strong container that protects them from
Real
possible dents and bumps.
Control the wear of the calibrated nozzle of Programmed
5 contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

Machine: Mig-Mag Welder

Location: Line CAS Monthly Preventive Maintenance Program
No. Machine. 012019
I elaborate:
August
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Remove accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer, of the
1 Air gun.
radiator, of the IGBT module, of the inductance, of the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the winder and use air Air pistol Scheduled
compressed, clean the drive rollers, the guide-
2 Bristle brush of
gun nozzle, the diffuser; it can also be
wire. Lenses of Real
remove the parts and clean with a wire brush.
security.
Check the wear status of the. Scheduled
3 machine: Replace if necessary. Make sure to Visual.
Gloves and
that the gun guide is protected. Real
shoes
Check that the electrodes are present protectors Programmed
protected in a dry place: Place them in a
4 Visual.
a closed, dry, and strong container that protects them from
Real
possible dents and bumps.
Control the wear of the calibrated nozzle of Scheduled
5 contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

14
 Machine: Mig-Mag Welder
Location: Líena CAS Monthly Preventive Maintenance Program
No. Machine. 012019
I elaborate:
September
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Remove accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer, of the
1 Air pistol.
radiator, from the IGBT module, from the inductance, from the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the winder and use air Air gun Scheduled
compressed, clean the drive rollers, the guide-
2 Brush bristles of
gun nozzle, the diffuser; it can also be
wire. Lenses of Real
extract the pieces and clean with a wire brush.
security.
Check the wear condition that the Scheduled
3 machine: Replace if necessary. Make sure to Visual.
Gloves and
that the gun guide is protected. Real
shoes
Check that the electrodes are present protectors Scheduled
protected in a dry place: Place them in a
4 Visual.
closed, dry, and strong container that protects them from
Real
possible dents and dings.
Control the wear of the calibrated nozzle of Programmed
5 contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

Machine: Mig-Mag Welder

Location: Line CAS Monthly Preventive Maintenance Program
No. Machine. 012019

October
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Remove accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer, of the
1 Air pistol.
radiator, of the IGBT module, of the inductance, of the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the unwinder and use air. Air pistol Programmed
compressed, clean the drive rollers, the guide-
2 Brush bristles of
gun nozzle, the diffuser; it can also be
wire. Lenses of Real
remove the parts and clean with a wire brush.
security.
Check the wear condition that is present. Scheduled
3 machine: Replace if necessary. Ensure that Visual.
Gloves and
that the gun guide is protected. Real
shoes
Check that the electrodes are present. protectors Scheduled
protected in a dry place: Place them in a
4 Visual.
closed, dry and strong container that protects them from
Real
possible dents and bruises.
Control the wear of the calibrated nozzle of Scheduled
5 Contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

Machine: Mig-Mag Welder

Location: Line CAS Monthly Preventive Maintenance Program
No. Machine. 012019
I elaborate:
November
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Remove accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer of the
1 Air gun.
radiator, of the IGBT module, of the inductance, of the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the rewinder and use air. Air gun Programmed
compressed, clean the pulling rollers, the guide-
2 Brush bristles of
gun nozzle, the diffuser; it can also be
wire. Lenses of Real
remove the parts and clean with a wire brush.
security.
Check the wear condition that the surface presents. Scheduled
3 machine: Replace if necessary. Make sure to Visual.
Gloves and
that the gun guide is protected. Real
shoes
Check that the electrodes are present protectors Scheduled
protected in a dry place: Place them in a
4 Visual.
closed, dry, and strong container that protects them from
Real
possible dents and bumps.
Control the wear of the calibrated nozzle of Scheduled
5 contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

Machine: Mig-Mag Welder

Location: CAS Line Monthly Preventive Maintenance Program
No. Machine. 012019
I elaborate:
December
Item Activity Tools EPP Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Remove accumulated dust: Use compressed air
Scheduled
to clean the main voltage transformer, of the
1 Air pistol.
radiator, of the IGBT module, of the inductance, of the
Real
coverage of the diodes and the PCB.
Cleaning: Turn off the winder and use air Air pistol Scheduled
compressed, clean the drag rollers, the guide-
2 Brush bristles of
gun nozzle, the diffuser; it can also be
wire Lenses of Real
extract the pieces and clean with a wire brush.
security.
Check the wear condition that is present on the Scheduled
3 machine: Replace if necessary. Make sure to Visual.
Gloves and
that the pistol guide is protected. Real
shoes
Check that the electrodes are present protectors Scheduled
protected in a dry place: Place them in a
4 Visual.
closed, dry, and strong container that protects them from
Real
possible dents and dings.
Control the wear of the calibrated nozzle of Programmed
5 contact: Change if necessary to avoid Visual.
loss of contact with the nozzle thread. Real

15
 Submersible water pump.

Submersible pumps are machines capable of moving liquids while being

submerged in water or in any liquid, even at great depths. They
characterized by being the union of the pump body and the motor. Both are
submerged together, as they are within the same structure.

Unlike other types of pumps, submersible pumps do not depend on pressure.

from the air that surrounds them, so they can propel liquids to heights
considerable.

Operation of submersible pumps: In general terms, the

the operation of submersible pumps is the same as that of other pumps, already
that can also convert mechanical energy into hydraulic energy. The
the difference is that here the engine is submerged and it couples directly to the
arrow of the bomb.

Both the motor and the shaft are hermetically sealed. This situation
could cause the rise in the temperature of the pump. To solve this
inconvenient, the liquid that flows through the pump itself acts as a cooler.

To carry out their functions, submersible pumps have a body

interior made up of diffusers and impellers that can be manufactured with steel or
thermoplastics. Both the diffusers and the impellers will be responsible for
apply pressure to the liquid and, with this, achieve its elevation.

The main characteristic of submersible pumps is that all their components

and the motor are found underwater in the same structure. These do not reach
never depend on the air pressure that surrounds them, being able to drive the
liquids in deep wells of more than 100 meters in an ascending form.

All submersible pumps are manufactured with a casing that covers them from
oxidation and corrosion, so choosing a particular water pump will
depends on the power and depth that one wishes to achieve.

16
17
 Maintenance Program.

Packager.

A packaging machine is one that

focuses its activity on carrying out the
packaging of different things. On
operation is based on a line of
production in which the ... come into play
containers and products. First, it is placed
the container, then the product inside it
18
and finally the packager ensures its proper sealing. The
packaging machines fulfill this function of vacuum sealing since
sterilizes and maintains the materials or food in optimal conditions that are
They want to package it, as it greatly reduces the oxygen that can be
stay indoors.

There are packing machines that operate manually and others automatically, while
they stand out in one way or another with several very identifiable traits
depending on the model. One of them is the level of security they provide,
the hygiene it represents or the space that the machine will occupy.

Diving into the aspect of the different types of packaging machines, there are some that
they can be easily identified among the many available options.
This is the case of the blister packaging machines, which operate to package all kinds of
items that we find in stores, the packaging machines for bricks or those that are
they are responsible for the placement of bottles and sealers. Other types are as follows:

Food packagers
Liquid packaging machines
Packaging machines with plastic film

The first stage that a packaging machine performs is to introduce the product.
inside its packaging, whether it is a plastic bottle, an aluminum can, blisters,
among others. As a second stage, the containers are grouped and classified in
their respective packaging, which is sealed vacuum and stored with
detail. The packaging machines can seal horizontally and vertically and
having different purposes, such as in the case of heat sealing machines,
thermo formed, stretch film, flow pack and shrink – side seal.

19
20
 Maintenance Program.
Machine: Vacuum Sealer.
Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate:
January
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean Scheduled
1 neoprene. If the Teflon or rubber is damaged Wet wipe.
replace. Real

Scheduled
Calibration of the machine. Activate the calibration.
2 Team.
automatic.
Real

Scheduled
3 Verify that the sealing time is appropriate. Visual.
Real
Check the oil level and ensure it has a
Scheduled
transparent color. When the oil has an appearance
4 Visual.
whitish it is necessary to change it. If it is necessary
Real
replace the filter.
Scheduled
Conditioning of the vacuum pump. Follow the
5 Wipe.
user manual for completing correctly.
Real

Machine: Vacuum Sealer.

Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate:
February
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean. Scheduled
1 neoprene. If the Teflon or the rubber is damaged Wet wipe.
substitute. Real

Scheduled
Calibration of the machine. Activate calibration
2 Team.
automatic
Real

Scheduled
3 Check that the sealing time is appropriate. Visual.
Real
Check the oil level and that it has a
Programmed
transparent color. When the oil has an appearance
4 Visual.
whitish it is necessary to change it. If necessary
Real
replace the filter.
Scheduled
Conditioning of the vacuum pump. Follow the
5 Wipe.
user manual for proper completion.
Real

Machine: Vacuum Sealer.

Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate:
March
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean. Programmed
1 neoprene. If the Teflon or rubber is damaged Wet wipe.
replace. Real

Scheduled
Machine calibration. Activate calibration
2 Team.
automatic.
Real

Scheduled
3 Check that the sealing time is appropriate. Visual.
Real
Check the oil level and that it has a
Scheduled
transparent color. When the oil has an appearance
4 Visual.
whitish it is necessary to change it. If necessary
Real
replace the filter.
Scheduled
Conditioning of the vacuum pump. Follow the
5 Wipe.
user manual for correct completion.
Real

Machine: Vacuum Packaging Machine.

Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate:
April
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean. Scheduled
1 neoprene. If the Teflon or rubber is damaged Wet wipe.
replace. Real

Programmed
Machine calibration. Activate the calibration.
2 Team.
automatic
Real

Scheduled
3 Check that the sealing time is appropriate. Visual.
Real
Check the oil level and that it has a
Scheduled
transparent color. When the oil has an appearance
4 Visual.
whitish it is necessary to change it. If it is necessary
Real
replace the filter.
Scheduled
Conditioning of the vacuum pump. Follow the
5 Wipe.
user manual for completing correctly.
Real

21
 Machine: Vacuum Sealer.
Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate.
May
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean. Programmed
1 neoprene. If the Teflon or the rubber is damaged Wet wipe.
replace. Real

Scheduled
Calibration of the machine. Activate the calibration.
2 Team.
automatic
Real

Scheduled
3 Check that the sealing time is appropriate. Visual.
Real
Check the oil level and that it has a
Scheduled
transparent color. When the oil has an appearance
4 Visual.
Whitish needs to be changed. If necessary
Real
replace the filter.
Scheduled
Conditioning of the vacuum pump. Follow the
5 Wipe.
user manual for completing correctly.
Real

Machine: Vacuum Sealer.

Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate:
June
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean. Scheduled
1 neoprene. If the Teflon or the rubber is damaged Wet wipe.
replace. Real

Scheduled
Machine calibration. Activate the calibration
2 Team.
automatic
Real

Scheduled
3 Verify that the sealing time is appropriate. Visual.
Real
Check the oil level and that it has a
Scheduled
transparent color. When the oil has an appearance
4 Visual.
Whitish needs to be changed. If necessary
Real
replace the filter.
Scheduled
Vacuum pump conditioning. Follow the
5 Wipe.
user manual for correct completion.
Real

Machine: Vacuum Packaging Machine.

Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate:
July
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean. Scheduled
1 neoprene. If the Teflon or rubber is damaged Wet wipe.
replace. Real

Scheduled
Calibration of the machine. Activate the calibration
2 Team.
automatic
Real

Scheduled
3 Verify that the sealing time is appropriate. Visual.
Real
Check the oil level and that it has a
Programmed
transparent color. When the oil has an appearance
4 Visual.
whitish needs to be changed. If necessary
Real
replace the filter.
Scheduled
Conditioning of the vacuum pump. Follow the
5 Wipe.
user manual for completing correctly.
Real

Machine: Vacuum Packaging Machine.

Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate:
August
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean. Scheduled
1 neoprene. If the Teflon or the rubber is damaged Wet wipe.
replace. Real

Scheduled
Calibration of the machine. Activate the calibration.
2 Team.
automatic
Real

Scheduled
3 Verify that the sealing time is appropriate. Visual.
Real
Check the oil level and ensure that it has a
Programmed
transparent color. When the oil has an appearance
4 Visual.
Whitish, it is necessary to change it. If necessary.
Real
replace the filter.
Scheduled
Conditioning of the vacuum pump. Follow the
5 Wipe.
user manual for correct completion.
Real

22
 Machine: Vacuum Sealer.
Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate:
September
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean. Scheduled
1 neoprene. If the Teflon or rubber is damaged Wet wipe.
replace. Real

Scheduled
Calibration of the machine. Activate the calibration.
2 Team.
automatic.
Real

Scheduled
3 Verify that the sealing time is appropriate. Visual.
Real
Check the oil level and that it has a
Scheduled
transparent color. When the oil has an appearance
4 Visual.
Whitish needs to be changed. If necessary
Real
replace the filter.
Scheduled
Conditioning of the vacuum pump. Follow the
5 Wipe.
user manual for correct completion.
Real

Machine: Vacuum Sealer.

Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate:
October
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean. Scheduled
1 neoprene. If the Teflon or rubber is damaged Wet wipe.
replace. Real

Scheduled
Machine calibration. Activate calibration
2 Team.
automatic.
Real

Scheduled
3 Verify that the sealing time is appropriate. Visual.
Real
Check the oil level and ensure it has a
Scheduled
transparent color. When the oil has an appearance
4 Visual.
Whitish is necessary to change it. If necessary
Real
replace the filter.
Scheduled
Conditioning of the vacuum pump. Follow the
5 Wipe.
user manual for proper completion.
Real

Machine: Vacuum Sealer.

Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate:
November
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean. Scheduled
1 neoprene. If the Teflon or rubber is damaged Wet wipe.
replace. Real

Scheduled
Calibration of the machine. Activate the calibration
2 Team.
automatic
Real

Scheduled
3 Check that the sealing time is appropriate. Visual.
Real
Check the oil level and ensure that it has a
Scheduled
transparent color. When the oil has an appearance
4 Visual.
Whitish needs to be changed. If necessary
Real
replace the filter.
Scheduled
Conditioning of the vacuum pump. Follow the
5 Wipe.
user manual for proper completion.
Real

Machine: Vacuum Sealer.

Location: PS Line Monthly Preventive Maintenance Program
No. Machine. 032019
I elaborate:
December
Item Activity Tools Frequency Observations
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31
Keep the sealing bar and the gaskets clean. Scheduled
1 neoprene. If the Teflon or rubber is damaged Wet wipe.
replace. Real

Scheduled
Calibration of the machine. Activate the calibration.
2 Team.
automatic
Real

Scheduled
3 Verify that the sealing time is appropriate. Visual.
Real
Check the oil level and make sure it has a
Scheduled
transparent color. When the oil has an appearance
4 Visual.
whitish it is necessary to change it. If necessary
Real
replace the filter.
Scheduled
Conditioning of the vacuum pump. Follow the
5 Wipe.
user manual for proper completion.
Real

23
Conclusion.

24
 Bibliography.
Industrial Maintenance: Organization, Control, and Management, Raimundo Heber
Gonzalez Garcia, Editorial Alsina.
Organization and Integral Management of Maintenance, Santiago Garcia Garrido.

25