SAROJ INTERNATIONAL [Link].
PRODUCT RISK ASSESMENT DATE: 7/7/2025
[Link]. Product Component Potential Risk Risk Impact Likelihood Severity Risk Level Control / Mitigation Measures Responsbility
Leather (primary material) Poor quality, chemical Product rejection, legal Medium High High Approved suppliers, chemical testing, incoming QC, NITYANAND
contamination (azo dyes, non-compliance, health restricted substance list (RSL) compliance
1 chromium VI), inconsistent hazards
thickness
Breakage, rusting, sharp edges Injury to wearer, customer Medium High High Nickel-free plating, corrosion resistance testing, sharp VIKASH
2 Zippers / Fasteners complaints, product edge removal, durability testing
recalls
Detachment, choking hazard (for Safety hazard, reputation Low-Medium High Medium-High Pull test, secure attachment method, child safety VIKASH
3 Buttons / Snaps children), poor finish damage compliance (CPSIA/EN71)
Fading, wrong information, Misbranding, regulatory Low Medium Medium Correct artwork approval, eco-friendly inks, VIKASH
4 Labels & Tags chemical non-compliance penalties compliance with fiber content & care labelling
standards
VOC emissions, harmful residues Worker exposure, product Medium High High Use water-based adhesives, PPE for workers, MSDS VIKASH
5 Adhesives / Chemicals rejection availability
Sharp edges, corrosion, non- Injury, non-compliance Medium Medium Medium Edge smoothing, plating quality checks, chemical VIKASH
6 Metal Trims compliance with REACH/ROHS compliance certification
RISK LEVEL DEFINITIONS
1. Likelihood (Probability of Risk Happening)
Low → Rare, unlikely to happen (e.g., <10% chance, once in 5+ years)
Medium → Possible, may happen occasionally (e.g., 10–50% chance, once every 1–3 years)
High → Very likely, happens often or repeatedly (e.g., >50% chance, once every month/year)
2. Severity (Impact if Risk Happens)
Low → Minor effect (no injury, minor rework, small cost impact, no compliance breach)
Medium → Moderate effect (some injuries/illness, customer complaints, product rejection, rework costs)
High → Serious effect (serious injury, legal non-compliance, major product recall, high cost, reputation loss)
3. Risk Matrix (Likelihood × Severity)
Likelihood \
Low Medium High
Severity
Low Low Low Medium
Medium Low Medium High
High Medium High High
4. Risk Level Definition
Low Risk → Acceptable, monitor routinely, no major control needed.
Medium Risk → Needs regular monitoring, preventive controls required.
High Risk → Not acceptable, immediate corrective and preventive actions required.
SAROJ INTERNATIONAL [Link].
PROCESS RISK ASSESMENT DATE: 7/7/2025
[Link] Process Stage Potential Risk Risk Impact Likelihood Severity Risk Level Control / Mitigation Responsbility
Measures
Raw Material Procurement Substandard leather/metal trims sourced Product failure, Medium High High Approved supplier VIKASH
customer list, supplier audits,
1 rejection incoming QC
Cutting & Shaping Accidents with cutting machines, inaccurate dimensions Worker injury, Medium High High Machine guarding, NITYANAND/
material wastage PPE, operator LAXMAN
training, dimensional
2 checks
Stitching / Assembly Needle breakage, improper stitching Safety hazard, Medium Medium Medium Needle policy, KAPOOR
3 weak broken needle log,
construction in-process QC
Chemical ( finishing, adhesives) Worker exposure, inconsistent finish Health risk, Medium High High Ventilation, PPE, VIKASH
4 quality issues fume extraction,
chemical training
Metal Accessory Attachment Loose fittings, sharp points Product safety Medium High High Snap pull testing, SHYAM BIHARI
hazard sharp edge removal,
5 process monitoring
Finishing Inconsistent finish Worker safety, Medium Medium Medium SOP adherence SHYAM BIHARI
6 customer
rejection
Packaging Wrong labelling, inadequate protection Misbranding, Low Medium Medium Label approval, SHYAM BIHARI
transit damage carton strength
7 testing, packaging
SOP
Storage & Dispatch Fire hazard, pest infestation, wrong shipment Product loss, Low High Medium Fire safety system, SHYAM BIHARI
non-delivery fumigation, dispatch
8 checklist