25.09.
2024 08:27 Solution Set
B6.7 CM2350 B136C
Coolant Overflow
Printable Version
Troubleshooting Summary
1 Coolant temperature sensor stuck in-range
2 Combustion gases entering the cooling system
3 Air compressor cylinder head gasket or cylinder head is malfunctioning (single
cylinder)
4 Air compressor cylinder head gasket or cylinder head is malfunctioning (two
cylinder)
5 Cylinder head gasket or cylinder head is malfunctioning
5.1 Cylinder head coolant passage damaged
1 - Coolant temperature sensor stuck in-range
Solution: S00001303
Verification
Conditions
Turn keyswitch OFF.
Connect the recommended Cummins® electronic service tool or equivalent.
Action
Visually inspect the coolant level.
Monitor the engine coolant temperature sensor.
Use the recommended Cummins® electronic service tool or equivalent.
Compare the engine coolant temperature sensor reading to an infrared
thermometer or a known value.
Specification
The engine coolant temperature must be within the following specification of the
infrared thermometer or known value: 5 C [9.8 F]
Linked Solutions
None
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25.09.2024 08:27 Solution Set
Repair
Replace the engine coolant temperature sensor. Refer to Procedure 019-019
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Validation
None
Next Solution
2 - Combustion gases entering the cooling system
Solution: S00002084
Verification
Conditions
None
Action
Check for air or combustion gases in the cooling system.
Perform the combustion gas leak test. Refer to Procedure 008-020
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Specification
If air bubbles are found during the combustion gas test and did not change colors
(Blue to Yellow or Green), then a malfunctioning air compressor has been
determined.
If the combustion gas test changed colors (Blue to Yellow or Green), then a
malfunctioning engine cylinder head gasket has been determined.
Linked Solutions
None
Repair
Repair or replace only the components that were found to be out of specification.
Replace the air compressor cylinder head. Refer to Procedure 012-007
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Replace the cylinder head gasket. Refer to Procedure 002-004
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Validation
None
Next Solution
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25.09.2024 08:27 Solution Set
3 - Air compressor cylinder head gasket or
cylinder head is malfunctioning (single cylinder)
Solution: S00001213
Verification
Conditions
Turn keyswitch OFF.
Action
Inspect the air compressor air inlet and outlet tubes for signs of coolant or debris.
Refer to Procedure 012-003 (/qs3/pubsys2/xml/en/procedures/558/558-012-
[Link])
Inspect the air compressor cylinder head gasket. Refer to Procedure 012-007
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Inspect the air compressor cylinder head. Refer to Procedure 012-007
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Specification
If any of the inspections are not within specification, then proceed to the Repair
section.
Linked Solutions
None
Repair
Repair or replace only the components that were found to be out of specification.
Clean or replace the air compressor air inlet tubes. Refer to Procedure 012-003
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Clean or replace the air compressor air outlet tubes. Refer to Procedure 012-003
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Replace the air compressor cylinder head gasket. Refer to Procedure 012-007
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Replace the air compressor cylinder head. Refer to Procedure 012-007
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Validation
None
Next Solution
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25.09.2024 08:27 Solution Set
4 - Air compressor cylinder head gasket or
cylinder head is malfunctioning (two cylinder)
Solution: S00009574
Verification
Conditions
Turn keyswitch OFF.
Action
Inspect the air compressor air inlet and outlet tubes for signs of coolant or debris.
Refer to Procedure 012-003 (/qs3/pubsys2/xml/en/procedures/558/558-012-
[Link])
Inspect the air compressor cylinder head gasket. Refer to Procedure 012-008
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Inspect the air compressor cylinder head. Refer to Procedure 012-008
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Specification
If any of the inspections are not within specification, then proceed to the Repair
section.
Linked Solutions
None
Repair
Repair or replace only the components that were found to be out of specification.
Clean or replace the air compressor air inlet tubes. Refer to Procedure 012-003
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Clean or replace the air compressor air outlet tubes. Refer to Procedure 012-003
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Replace the air compressor cylinder head gasket. Refer to Procedure 012-008
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Replace the air compressor cylinder head. Refer to Procedure 012-008
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Validation
None
Next Solution
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25.09.2024 08:27 Solution Set
5 - Cylinder head gasket or cylinder head is
malfunctioning
Solution: S00002998
Verification
Conditions
Turn keyswitch OFF.
Action
Inspect for a damaged cylinder head gasket. Refer to Procedure 002-004
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Inspect the cylinder head for damage. Refer to Procedure 002-004
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Visually inspect the cup plugs in the cylinder head.
Specification
If any damage is found, then proceed to the Repair section.
If there is a complaint for excessive coolant consumption, then proceed to the
Linked Solutions section.
Linked Solutions
Cylinder head coolant passage damaged
Repair
Repair or replace only the components that were found to be out of specification.
Replace the damaged cup plugs. Refer to Procedure 017-002
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Replace the cylinder head. Refer to Procedure 002-004
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Replace the cylinder head gasket. Refer to Procedure 002-004
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Validation
None
Next Solution
5.1 - Cylinder head coolant passage damaged
Solution: S00002967
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25.09.2024 08:27 Solution Set
Verification
Conditions
Turn keyswitch OFF.
Action
Perform the Coolant Passage Leak Test. Refer to Procedure 002-004
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Specification
If a leak is found, then proceed to the Repair section.
Linked Solutions
None
Repair
Replace the cylinder head. Refer to Procedure 002-004
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Validation
None
Parent Solution
Last Modified: 08-Sep-2024
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