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B6.7 CM2350 B136C Coolant Issues Guide

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0% found this document useful (0 votes)
24 views7 pages

B6.7 CM2350 B136C Coolant Issues Guide

1
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

25.09.

2024 08:20 Solution Set

B6.7 CM2350 B136C


Coolant Temperature High

 Printable Version

Troubleshooting Summary
1 Cooling fan component inspection
2 Coolant temperature sensor stuck in-range
3 Cooling system component is leaking
4 Incorrect adjustable parameter setting
5 Combustion gases entering the cooling system
6 Thermostat is malfunctioning
6.1 Out-of-chassis opening temperature test

1 - Cooling fan component inspection


Solution: S00001814

Verification
Conditions
Turn keyswitch OFF.

Action
Visually inspect the cooling fan and cooling fan blades.

Visually inspect the cooling fan shroud.

Visually inspect the recirculation baffles.

Inspect the cooling fan belt. Refer to Procedure 008-002


(/qs3/pubsys2/xml/en/procedures/558/[Link])

Visually inspect the automatic cooling fan belt tensioner.


Specification
If any damage is found, then proceed to the Repair section.
Linked Solutions
None

[Link] 1/7
25.09.2024 08:20 Solution Set

Repair
Repair or replace only the components that were found to be out of specification.

Adjust, repair, or replace the component preventing correct cooling fan operation.

Refer to OEM Service Manual

Validation
None

Next Solution

2 - Coolant temperature sensor stuck in-range


Solution: S00001303

Verification
Conditions
Turn keyswitch OFF.

Connect the recommended Cummins® electronic service tool or equivalent.


Action
Visually inspect the coolant level.
Monitor the engine coolant temperature sensor.

Use the recommended Cummins® electronic service tool or equivalent.

Compare the engine coolant temperature sensor reading to an infrared


thermometer or a known value.

Specification
The engine coolant temperature must be within the following specification of the
infrared thermometer or known value: 5 C [9.8 F]

Linked Solutions
None

Repair
Replace the engine coolant temperature sensor. Refer to Procedure 019-019
(/qs3/pubsys2/xml/en/procedures/558/[Link])

Validation
None

Next Solution

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3 - Cooling system component is leaking


Solution: S00002093

Verification
Conditions
Turn keyswitch OFF.

Action
Perform the Coolant System Pressure Test. Refer to Procedure 008-018
(/qs3/pubsys2/xml/en/procedures/558/[Link])

Visually inspect the engine and engine components for seal, gasket or draincock
leaks.

Visually inspect the radiator, heat exchanger, cab heater, hoses and connections for
leaks.

Pressurize the surge tank with the radiator pressure cap installed to test the
functionality of the radiator pressure cap.

Inspect the radiator cap for damage. Refer to Procedure 008-047


(/qs3/pubsys2/xml/en/procedures/558/[Link])
Specification
If any of the components have leaks observed, then a leaking cooling system
component has been detected.
Linked Solutions
None

Repair
Repair or replace only the components that were found to be out of specification.

Repair or replace the leaking components.

Validation
None

Next Solution

4 - Incorrect adjustable parameter setting


Solution: S00002726

Verification
Conditions
[Link] 3/7
25.09.2024 08:20 Solution Set

Turn keyswitch ON.

Connect the recommended Cummins® electronic service tool or equivalent.

Action
Ensure the following adjustable parameters are set correctly for the application:

Fan Control Logic. Refer to Procedure 008-026


(/qs3/pubsys2/xml/en/procedures/558/[Link])

Refer to OEM Service Manual

Fan Control Switch. Refer to Procedure 008-026


(/qs3/pubsys2/xml/en/procedures/558/[Link])

Refer to OEM Service Manual

Air Conditioner Pressure Switch Input. Refer to Procedure 008-026


(/qs3/pubsys2/xml/en/procedures/558/[Link])

Refer to OEM Service Manual

Specification
If the Fan Control parameters do not match the application, then incorrect Fan
Control settings have been detected.
Linked Solutions
None

Repair
Adjust the features and parameters to the correct settings. Refer to Procedure 008-026
(/qs3/pubsys2/xml/en/procedures/558/[Link])

Refer to OEM Service Manual

Validation
None

Next Solution

5 - Combustion gases entering the cooling system


Solution: S00002084

Verification
Conditions
None

Action
Check for air or combustion gases in the cooling system.
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Perform the combustion gas leak test. Refer to Procedure 008-020


(/qs3/pubsys2/xml/en/procedures/558/[Link])
Specification
If air bubbles are found during the combustion gas test and did not change colors
(Blue to Yellow or Green), then a malfunctioning air compressor has been
determined.

If the combustion gas test changed colors (Blue to Yellow or Green), then a
malfunctioning engine cylinder head gasket has been determined.
Linked Solutions
None

Repair
Repair or replace only the components that were found to be out of specification.

Replace the air compressor cylinder head. Refer to Procedure 012-007


(/qs3/pubsys2/xml/en/procedures/558/[Link])

Replace the cylinder head gasket. Refer to Procedure 002-004


(/qs3/pubsys2/xml/en/procedures/558/[Link])

Validation
None

Next Solution

6 - Thermostat is malfunctioning
Solution: S00001299

Verification
Conditions
Turn keyswitch OFF.

Action
Check the coolant thermostat for proper operation. Refer to Procedure 008-013
(/qs3/pubsys2/xml/en/procedures/558/[Link])

Check for a damaged or leaking thermostat seal. Refer to Procedure 008-013


(/qs3/pubsys2/xml/en/procedures/558/[Link])

Check the thermostat opening temperature with an infrared temperature gun.

If a temperature gun is not available or if the temperature gun reading is above the
correct thermostat opening temperature, then proceed to Linked Solutions section.

Specification
[Link] 5/7
25.09.2024 08:20 Solution Set

If any damage is noted or if the thermostat does not open at the correct
temperature, then a malfunctioning coolant thermostat has been detected.

If any damage or if the thermostat seal is found leaking, then a malfunctioning


thermostat seal has been detected.
Linked Solutions
Out-of-chassis opening temperature test

Repair
Replace the engine coolant thermostat. Refer to Procedure 008-013
(/qs3/pubsys2/xml/en/procedures/558/[Link])

Validation
None

Next Solution

6.1 - Out-of-chassis opening temperature test


Solution: S00001359

Verification
Conditions
Turn keyswitch OFF.
Action
Perform the out-of-chassis opening temperature test. Refer to Procedure 008-013
(/qs3/pubsys2/xml/en/procedures/558/[Link])
Specification
If any damage is noted or if the thermostat does not open at the correct
temperature, then a malfunctioning coolant thermostat has been detected.

If any damage or if the thermostat seal is found leaking, then a malfunctioning


thermostat seal has been detected.
Linked Solutions
None

Repair
Replace the engine coolant thermostat. Refer to Procedure 008-013
(/qs3/pubsys2/xml/en/procedures/558/[Link])

A new thermostat seal should be used when replacing the engine coolant thermostat.

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If the thermostat seal is damaged, the engine coolant thermostat will still need to be
replaced since the thermostat seal is not a separately serviceable item.

Validation
Connect all components

Connect the recommended Cummins® electronic service tool or equivalent.

Disable the fault code.

Operate the engine within the "Conditions for Clearing the Fault Code" found in the
Overview section of the troubleshooting procedure.

Verify that the fault code is no longer active.

Check ECM Calibration Revision History

Use the recommended Cummins® electronic service tool or equivalent to find the
current ECM code and revision number in the ECM.

Compare the ECM code and revision number in the ECM to the calibration revisions
listed in the ECM Calibration Revision History Database for applicable changes related
to this fault code.

Refer to ECM Calibration Revision History Database.

Parent Solution

Last Modified: 08-Sep-2024

[Link] 7/7

Common questions

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Potential malfunctions due to adjustable parameter errors manifest as inefficiencies in cooling, such as inconsistent fan behavior. Verification requires using a Cummins® electronic service tool to confirm that parameters like Fan Control Logic and Air Conditioner Pressure Switch Input conform to application settings. Incorrect settings require adjustment per Procedure 008-026 to ensure optimal performance .

Ensuring proper function involves monitoring the sensor using a Cummins® electronic service tool or equivalent. Compare the sensor's output to an infrared thermometer's readings or a known standard to verify the sensor's accuracy. Discrepancies should be within a 5 C [9.8 F] range of difference, indicating a well-functioning sensor. If not, replacement according to Procedure 019-019 might be necessary .

A thermostat should be replaced if it does not open at the correct temperature, which can be verified via an infrared temperature gun test. Additionally, a damaged or leaking thermostat seal warrants replacement. These determinations are supported by performing a comprehensive out-of-chassis opening temperature test per Procedure 008-013 .

Diagnostic steps include turning the keyswitch OFF and performing a Coolant System Pressure Test guided by Procedure 008-018. A visual inspection for leaks in engine components, seals, gaskets, draincocks, radiator, heat exchanger, cab heater, hoses, and connections is required. The radiator pressure cap's functionality is also checked by pressurizing the surge tank. Detected leaks necessitate the repair or replacement of those specific components .

Adjustable parameters in the cooling system, like Fan Control Logic and Air Conditioner Pressure Switch Input, require confirmation that they match application specifications. Verification involves turning the keyswitch ON and employing a Cummins® electronic service tool. Incorrect settings are adjusted according to Procedure 008-026, ensuring the parameters align with the application requirements .

To identify a malfunctioning coolant temperature sensor, one must first visually inspect the coolant level and monitor the engine coolant temperature sensor using a Cummins® electronic service tool or equivalent. The reading from the sensor should be compared to that from an infrared thermometer or a known value. Any deviation beyond a specified range of 5 C [9.8 F] indicates a potential malfunction. If malfunctioning, the coolant temperature sensor should be replaced per Procedure 019-019 .

Key processes include connecting the Cummins® electronic service tool, disabling the fault code, operating the engine under 'Conditions for Clearing the Fault Code', and verifying that the fault code is inactive. Verification involves checking ECM code and revision numbers using the ECM Calibration Revision History Database to ensure all applicable updates have been applied .

Issues with the cooling fan can stem from damage to the fan blades, shroud, recirculation baffles, or the fan belt and tensioner. Inspection involves a visual check of these components, and any identified damage necessitates repair or replacement as described in Procedure 008-002. Ensuring proper cooling fan operation is critical to prevent overheating .

Leaks are identified through a Coolant System Pressure Test and visual inspections of engine components, seals, gaskets, and connections. Addressing involves repairing or replacing only the leaking components found during these inspections, as stated in the specification. Careful attention to components like radiators, hoses, and pressure caps ensures the integrity of the cooling system .

Detection involves checking for air or combustion gases using a combustion gas leak test, following Procedure 008-020. Air bubbles without a color change indicate a malfunction in the air compressor, while a color change from Blue to Yellow or Green signifies a defective engine cylinder head gasket. Repairs include replacing the air compressor cylinder head as per Procedure 012-007 or the cylinder head gasket following Procedure 002-004 .

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