PROJECT: LABOTEL ACCOMODATION WET AREA RENOVATION WORK

DOCUMENT NO. TITLE REVISION NO

BGC-MS-REF-001 OVERALL RENOVATION METHOD STATEMENT 0

Method Statement

Pre requirements

Ensure approval and release of work area from relevant departments prior to commencement of work on site as
required.

Prior to commencement of work contained herein, contractor shall obtain the relevant work permits from associated
authorities.

Toolbox talk shall be conducted by the safety officer or by site supervisor/site foreman.

Use of necessary PPE shall be checked and enforced by the safety officer (Safety Glass, Safety Shoe, Hard hat,
Coverall, etc.)

Placing & positioning of prefabricated wet area container

Contractor shall undertake the responsibility for cleaning of site in order to remove any existing vegetation, steel,
concrete, unused structure/elements identified for demolition, piping debris, loose windblown sand and other
foreign materials as applicable.

removed, transported and disposed off, to a debris yard or spoil heap designated by client or local authorities. All soft
spots left shall be filled with suitable materials.

Construction of base and step for the portable container

Required foundations shall be set out as per the approved site plan.

The foundation top level shall be transferred from established benchmark as applicable

Area to make foundation shall be prepared. Concrete shall be prepared at site.

Area to be concreted shall be protected with barrier.

Concrete shall be cured with portable water after casting.

Portable container lifting/positioning & Services provision Operation at site

The crane operator shall be in possession of necessary licenses under the applicable laws and regulations, third party
certificate of competency for crane being used.

Qualified Rigger/Banksman shall be assigned to guide the offloading, lifting and positioning operation of portable
container by the crane operator. No lifting operation shall take place without rigger.

Setting out and lay down of crane and outriggers shall be done. The base for out riggers shall be on a well compacted
surface and rest on spread pads or level timber of sufficient width greater than the rigger foot.
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All lifting tools and shackles shall be inspected. Wire rope, sling shackles shall have a valid test certificate for safe load
& colour coded.

Shackle shall be locked on the four corners of the container base.

Tag line shall be tied on the sling above the eye and shall be held by rigger to control the lift with the help of banks
man.

Wind speed and direction to be noted by the rigger. No lifting shall take place under high wind, sand storm or during
heavy rain condition.

Temporary cross bracings are installed to the cabin to maintain the container shape during lifting. Bracings shall only
be removed once cabins are placed in position if applicable.

Clear distances shall be maintained between the container and various crane components.

Containers shall be lifted and lowered on the foundations.

Contractor shall ensure that the total allowable tonnage as per lifting capacity of crane is not exceeded. Boom Length
to be checked upon arrival. Third party certificate for crane shall be available.

Services connection/Tie-ins shall be into existing supplies for power, portable water, sewage discharge and drainage
work.

Demolition
Tools Required

• Hammers
• Steel cutter
• Spanners & screw drivers
• Chisels & Stanley knife
• Powered tools
• Grinder
• Concrete breaker machine

1. Pre-Demolition Preparation

• Conduct joint site survey with consultant/engineer.

• Review approved drawings and confirm extent of works.

• Obtain and display all necessary permits (Hot Work, Lock-Out/Tag-Out, Confined Space if any).

• Install barricades, warning signage and dust partitions.

• Photograph and record existing conditions for documentation.

2. Service Isolation & Protection

• Shut off and isolate water supply lines feeding the wet area.
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• Drain and cap plumbing lines to prevent leaks.

• Isolate and lock-out electrical circuits, remove fuses, and verify zero voltage.

• Disconnect and remove mechanical/electrical equipment.

• Protect adjacent finishes and retained equipment with heavy-duty coverings.

3. Removal of Fixtures and Accessories

• Dismantle toilets, urinals, wash basins, bidets, showers

• Remove taps, mixers, floor drains, traps, and pipework up to isolation points.

• Remove mirrors, cabinets, vanity counters and other loose fittings.

• Segregate salvageable items as directed.

4. Demolition of Finishes

• Remove false ceiling panels, light fittings, access panels, exhaust fans.

• Remove wall tiles, skirting, plaster and waterproofing layers from top down.

• Break out floor tiles, screed, bedding mortar and waterproofing down to slab.

• Clean exposed structural slab and walls.

5. Demolition / Dismantling of Partitions

• Identify and mark non-load-bearing partitions to be removed.

• Dismantle cement board partitions manually or with light breakers.

• Remove door frames (including steel frames) carefully.

• Clear debris and leave openings safe.

6. Dismantling of Associated Steel Structures

• Identify steel supports, frames, pipe racks, handrails and secondary framing.

• Install temporary supports or props for any load-bearing elements.

• Unbolt bolted connections first; tag and store reusable parts if required.

• Perform gas or mechanical cutting on welded members following hot-work permits.

• Lower heavy steel sections safely using chain blocks, slings or hoists – no free fall permitted.

• Grind stubs flush with base structure and patch holes as instructed.

• Segregate scrap steel for recycling.

7. Debris Handling and Disposal

• Collect debris continuously to avoid congestion.

• Segregate debris: sanitaryware, concrete/tiles, scrap metal.

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• Load into wheelbarrows or bins and transport to designated skips or chutes.

• Maintain dust suppression (mist spray) and noise control.

• Dispose at approved locations; obtain waste transfer receipts.

Methodology

Phase# 01 - Demolition of external area and ceiling

Portable scaffolding will be erected and later dismantled to allow for the separation of the ceiling tile and false work.
The separation will be by hand via operatives and using proper tools on the scaffolding.

Screened Access cup lock scaffolding will be erected and later dismantled on the exterior of the buildings for the wall
repairing and painting works

The removed materials will be then taken and will be stored in designated store.

Phase# 02 – Demolition of interior

Internal fixtures and fittings will be stripped from the building along with internal walls. The stripped wall will not be
re-used.

The render to the external walls and the external windows and doors will be removed and re-used if it has no
damages.

Any material not suitable for re-use will be disposed or stored in company storage area.

Steel Structure Works

Tools Required

• Grinder
• Welding machine
• Drilling machine
• Chisel
• Hammer
• Cutter
• Spanner
• Scale
• Measuring tape
• Spirit level
• Engineering Square

Methodology

Stock yard must be prepared before unloading of steel structure materials.

All steel structure materials are carefully checked and loaded to ensure safe delivery and to avoid shortages.
 PROJECT: LABOTEL ACCOMODATION WET AREA RENOVATION WORK

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Materials are packaged and can be unloaded to ensure safe delivery and to avoid shortages.

Materials should be laid out in order

Use timber blocks between bundles or members for ease of handling.

Erection method

1) Marking for boundary line of starting column on footing.

2) Check and adjust position of starting column-rebar if necessary.
3) Set form for starting column and support them carefully
4) Marking for bolt-group-centre line on side of form.
5) Set template with anchor bolt. The template position is higher than concrete surface level. Marking line of
bolt-group-centre and each bolt must be matched on the template. Adjust position of the template according
to marking line on footing by plum bob.
6) Welding temporary support bar.
7) Check position of anchor bolt again.
8) Protect bolts head by masking tape.
9) Cast concrete from starting column
10) After casing concrete, Re-check anchor bolt position. Adjusting the template if necessary

Steel structure erection step# 01

• Set up 2 side columns of braced bay, including bracing beams.

• Erect interior columns with temporary bracing.
• Tighten anchor bolts and nuts sufficiently to prevent columns from rocking.
• Assemble rafter components on the ground into connection.
• Install all bolts in rafter splices to proper tension, using turn-off nut method and torque wrench.
• Raise the first assembled rafter on top of column.
• Install bolts of rafter through column connection and tighten to snug position
• Secure all temporary, wire ropes bracings, plumb and align the column and rafter

Steel structure erection step# 02

• Using same procedure to assemble other parts of the rafter of grid.

• Place it on top of interior columns.
• Bolt to column connections and tighten.
• Secure temporary bracings.

Steel structure erection step# 03

• Assemble the rafter.

• Connect and bolt to column splices.
• Continue erecting the next rafters of the brace bay.
• While completing purlins, flange braces, roof bracings, portal bracings & strut beams.
• Plumb and align before proceeding to erect the next bays.
• After checking the alignment and square-ness, tighten again anchor bolts, column connection, girts bolts and
eave strut bolts to required tension by torque wrench.

Steel structure erection step# 04

 PROJECT: LABOTEL ACCOMODATION WET AREA RENOVATION WORK

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BGC-MS-REF-001 OVERALL RENOVATION METHOD STATEMENT 0

• Continue erecting columns rafters for the next bays, using same procedure described in step# 01.
• Complete installation of purlins and girts.
• Complete roof angle bracings, all secondary members.

False Work

Tools Required

• Drills with bits for concrete and metal.

• Screw gun-power tool
• Chalk line
• Spirit level
• Metal cutting scissors
• Cutter
• Hammer
• Keyhole saw
• Assorted trowels and taping knives
• Tray/ Box to contain joint compound while finishing joints and fastener heads

Methodology

Removing the already fixed false work for steel structure work.

Setting out and marking will be done as per the approved ceiling height of various areas shall be marked based on
the benchmark provided by the contractor level will be transferred on all the corners and chalk lines will be marked
as per engineer approved.

The wall angles will be fixed along the marked ceiling line depending on the substrate at 600mm to centre spacing.
Before fixing the wall angle the substrate has to receive the necessary finishes as per the finish schedule.

Fixing of hangers will be done as per engineers’ approval and using hanger anchorage devices of the soffit as per the
approved material. The position of the hangers will be marked on the soffit of the slab, which has to be reviewed by
the main contractor site engineer upon receipt of MEP clearance hangers shall be fixed where required at a spacing
of 1200mm centres in both directions where MEP services are clashing with fixing hangers, additional supplies shall
be provided by agreeing with the main contractor on site.

The framework will be done according to the approved design and with approved materials. Framing members such
as main runners and furring channels of 0.55mm thick shall be placed as a spacing of 1200mm and entries
respectively. Heavy recessed fixtures should be independent of the ceiling framing stems.

Void closures shall be started with foam and below that a paper sheet and below that metal sheet shall be applied to
the frame.

Inspection & Assessment

Before touching the steel, first survey all existing members:

• Visual check: Look for rust, blistering, coating failure, deep pits, cracks, and deformation.
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• Thickness measurement: Use ultrasonic or mechanical gauges to check how much of the section remains.

• Welds and joints: Check for cracks with dye-penetrant or magnetic particle tests.

• Mark up: Tag each piece “Re-use” or “Replace” on the drawing and in the field.

Treatment of Steel Approved for Re-Use

Remove all rust and old coatings by power tool. Grind down weld spatter and sharp edges to give coatings a smooth
profile. Spray zinc-rich epoxy primer within 4 hours of blasting

Protective Coating System

Layer Typical Material

Primer Delta shield hp 400comp A AND B

Intermediate High-build epoxy

Aliphatic polyurethane or
Topcoat
polysiloxane

Removal of Severely Rusted or Defective Steel

• Support adjacent structures so they don’t collapse when a section is removed.

• Unbolt where possible; otherwise, gas-cut or mechanically cut members.

• Remove and dispose of scrap steel according to environmental regulations.

• Prepare receiving surfaces (clean, prime, align) for new steel installation.

Criteria for Re-Use vs Replacement

• Re-use if:
– Section loss <10–15%.
– No structural deformation or cracks.
– Corrosion limited to surface rust or light pitting.

• Replace if:
– Section loss >15–20%.
– Deep pitting compromising load capacity.
– Cracks, severe distortion, or lamination.
– Non-compliance with updated codes/specifications.

Fabrication & Installation of New Steel

 PROJECT: LABOTEL ACCOMODATION WET AREA RENOVATION WORK

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• Fabricate new members from the same or higher grade of steel to match drawings.

• In the shop, blast clean, prime, and coat the steel before delivery to site.

• Drill holes rather than flame-cut where possible to reduce edge hardening.

• Erect with proper lifting equipment; touch up damaged coating areas after erection.

Painting Work
Tools Required

• Brushes
• Paints
• Ladder or scaffoldings
• Roller
• Spirit level
• Engineering Square
• Sandpaper for wall sanding

Methodology

Samples of all colours/textures and finishes shall be prepared in advance of requirement so as not to delay work and
shall be submitted to engineer for approval before any work is commenced.

Any work done without such approval shall be redone to the engineer’s satisfaction, without additional expense to
the employer.

The engineer will furnish a schedule of colour/texture of each area and surface.

All colours shall be mixed in accordance with the manufacturer’s selection.

Approved quality weather shield/weather coat paint shall be used for painting the exteriors of the structures or other
surfaces where specified.

The plastic emulsion paint/vinyl emulsion paint or similar as approved by the engineer shall be used for interior
surfaces.

All material shall be delivered to site in their original unbroken containers or packages & shall bear the
manufacturer’s name, label, brand & formula will be mixed and applied in accordance with his directions.

All oil, grease, dirt, loose mill scale and any other foreign substance shall be removed from the substrate surface to
be painted/coated, polished and whitewashed by the use of a solvent and clean wiping material.

Following the solvent cleaning, the surface shall be cleaned by scrapping, chipping, blasting, wire brushing or other
effective means as approved by the engineer.

Surfaces of stainless steel, aluminium bronze and machined surfaces adjacent to metal work being cleaned or
painted shall be protected by effective masking or suitable means, during the cleaning and painting operations.

All the surfaces to be painted/coated with approved quality paint/ coat shall be free from dust, dirt, fungus, rust etc.

Paints and coating materials shall be in a thoroughly mixed condition at the time of application.
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All work shall be done in a workman like manner leaving the finished surface free from drips, ridges, waves, lapse and
brush marks.

Paint shall be applied under dry and dust free conditions unless approved by the engineer paint shall not be applied
when the temperature of the metal or the surrounding air is below 7 degree centigrade.

Surface shall be free from moisture at the time of painting.

All primary paint shall be applied by brushing.

The first coat of paint shall be applied immediately after cleaning.

Each coat of paint shall be allowed to dry or harden thoroughly before the succeeding coat is applied.

Surface to be painted that will be inaccessible after installation shall be completely painted prior to installation.

Methodology

Surface Preparation

All surfaces must be clean and free from debris, loose or flaking material, standing water, oil, grease and organic
growth.

The ceramic tile surface will be sanded using grinder enough ventilation and recommend vacuum pump to be used
for reducing dust emerged from ceramic tile.

Wall protrusions that likely to punch through should be removed either by using chipping hammer or grinder.

Repair the excessive pinholes, and similar imperfections (if any) to eliminate uneven surface.

Barricade the working area as to be non-trafficking passage.

Raise an inspection request for surface preparation (RFI) prior to the waterproofing work commences.

Priming

Delta Prime 2k Epoxy SD is suitable for brush and roller application.

Application of more than one coat may be required to give the equivalent dry film thickness to one spray applied
coat.

APPLICATION CONDITIONS AND OVERCOATING:

In conditions of high relative humidity, i.e. 80-85% good ventilation is essential.

Substrate temperature should be at least 3 °C above the dew point.

At application temperatures below 10 °C, drying times will be significantly extended and spraying characteristics may
be impaired.

Application at temperatures below 5 °C is not recommended.

In order to achieve optimum water and chemical resistance the temperature needs to be maintained above
10ºC whilst curing.
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• Drying, curing and pot life times should be considered as a guide only.

• The curing reaction of this product commences immediately the two components are mixed.

• Due to the reaction being temperature dependent, the curing and pot life will be approximately halved by a 10 °C
increase in temperature and doubled by a 10 °C decrease in temperature.

Application of Delta shield HP 400 Comp A & Comp B

➢ DELTA Shield HP 400 can only be applied using high pressure heated plural component spray equipment (Graco
Reactor 2 E-XP2) by trained and approved applicators.

➢ In ambient temperatures below 15C chemical drums should be pre-heated using band heaters to 30 – 40C.

➢ The B-side component should be thoroughly power stirred prior to the commencement of spraying and
periodically during the spraying process to ensure there is no settling out of the B-side chemical components.

➢ The Pigment is always mixed into the B-side using a power stirrer.

➢ Both the A-side and B-side drums should be fitted with desiccant dryers.

➢ Compressed air supply should be supplied via an air dryer.

➢ Primary heaters should be set at between 65-75C. Adjustments can be made on-site based on environmental
conditions, mixing module size and application circumstances.

➢ Hose heaters should be set at 70C. Adjustments can be made on-site based on environmental conditions, mixing
module size and application circumstances.

SAFETY AND HANDLING

➢ All applicators of DELTA Shield HP 400 should be trained and approved by the manufacturer.

➢ Spray applicators should wear appropriate PPE including approved breathing equipment, eye wear, Nylex or
similar light weight spray suit and appropriate covered footwear.

➢ Avoid breathing in vapours during spraying or when handling chemicals.

➢ Avoid eye and skin contact.

➢ Store chemical drums in a cool dry environment. Avoid storing chemicals for long periods in direct sunlight.

➢ Do not store chemicals next to food stuffs.

➢ Ensure chemical drums are kept tightly sealed and avoid ingress of air and moisture.

Application of Delta Shield F 500 Comp A & Comp B

The B - side component should always be thoroughly power stirred prior to use. For coloured applications; add DELTA
Pigment to the B - side component only at a rate of 15% by volume.

Power stir thoroughly before combining the A and B components.

Combine the A side and B-side components and power stir again before applying to substrate.
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The mixing ratio of comp A to comp B is 1:1 by volume.

To ensure full physical characteristics are achieved within the finished coating use graduated beakers / containers to
ensure accurate 1:1 by volume mixing of component A and component B.

DELTA Shield F 500 can be applied by airless spray gun or with short haired rollers. Manufacturer recommend is using
8 - 13 mm Nap Mohair roller in the widest format possible.

In the event DELTA Shield F 500 is to be pigmented in a very light colour be aware that additional coats may be
necessary to achieve the required hiding power.

When using very light colours such as light grey or white the pigment loading can be increased by an additional 5%
(to 20%) by volume of the B-side component.

The tack free and curing times of DELTA Shield F 500 are influenced by the environmental conditions at the time of
the application.

Heat and humidity will accelerate the reactivity and curing of the DELTA Shield F 500.

In hot and humid environments only mix small amounts of product at a time to enable full application of mixed
product.

In cold environments the tack free and cure times can be extended considerably especially in environments less than
10C.

When applying DELTA Shield F 500 using a roller do not “over work” the product. Roll it out and leave it so it can self-
level.

Continuously rolling over the product will inhibit the products self-levelling properties

bitumen waterproofing membrane

1. Scope

This methodology covers the supply, surface preparation, and installation of bitumen-based waterproofing
membrane (APP/SBS modified) to all designated areas as shown on the drawings and in accordance with project
specifications.

2. References

• Project Specifications

• Manufacturer’s Product Data Sheet & Application Manual

• Relevant Local/International Standards (ASTM / BS / EN)

3. Materials
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• APP/SBS Modified Bitumen Waterproofing Membrane rolls (3–5 mm thick)

• Bituminous Primer / Bonding Agent

• Bituminous Sealant / Mastic for joints and details

• Protection Boards / Geotextile / Screed (as specified)

• Termination Bars & Fasteners for vertical upstands

4. Tools & Equipment

• Gas Torch (Propane burner) with propane cylinders

• Heavy-duty hand rollers (steel or silicone)

• Utility/Hook knives

• Brushes and paint rollers for primer

• Measuring tape and chalk line

• Hot air gun (for small detailing areas)

• Brooms and cleaning tools

• PPE: gloves, safety goggles, fire extinguishers nearby

5. Procedure

5.1 Surface Preparation

• Ensure substrate is clean, dry, smooth, and free from dust, oil, and sharp protrusions.

• Make good all surface defects.

• Apply approved bituminous primer uniformly over the surface at the manufacturer’s recommended rate and
allow to dry.

5.2 Membrane Layout

• Unroll membranes and allow them to relax for at least 30 minutes.

• Check alignment and overlap markings (usually 100 mm side lap, 150 mm end lap).

5.3 Application (Torch-On System)

• Start at the lowest point or drain and work upwards.

• Heat underside of membrane using gas torch until the bitumen melts to a glossy appearance.

• Press membrane firmly onto primed surface using roller to ensure full bonding and no air pockets.

• Overlaps shall be heated and sealed thoroughly to form watertight joints.

• At corners, penetrations, or changes in plane, install additional reinforcement pieces.

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5.4 Terminations & Details

• At vertical upstands, extend membrane up by at least 150 mm.

• Fix termination bars at the top edge and seal with mastic.

• Around pipes, drains, and corners, use pre-formed or cut patches, fully bonded and sealed.

5.5 Protection Layer

• Once membrane is installed and inspected, immediately cover with protective screed, tiles, or boards as
specified to prevent damage and UV exposure (unless membrane is UV-resistant).

6. Inspection & Quality Control

• Check surface preparation and primer application before membrane laying.

• Inspect overlaps, seams, and detailing for proper bonding.

• Conduct water ponding or flood test (if specified) after completion before final protection.

7. Safety & Environmental

• All operatives to wear PPE (heat-resistant gloves, eye protection, safety shoes).

• Fire extinguisher to be readily available when using torches.

• Propane cylinders to be kept upright and away from heat sources.

• Dispose of waste materials in accordance with environmental regulations.

MEP Works
• Plumbing works
• Tools Used
• Utility Knife
• Adjustable pliers
• Adjustable Spanner
• Torpedo Level
• Pipe Cutter
• Multibit Screwdriver
• Power drill
• Thread seal tape
• Silicon
• Hammer
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MEP DISMANTLING WORKS

1. Objective & Scope

Provide complete, safe and systematic dismantling, removal and temporary isolation of all Mechanical,
Electrical and Plumbing (MEP) installations within designated wet areas (toilets, showers, etc.), up to the
approved cut-off points, without damaging adjacent finishes or systems intended for retention or reuse.

General Scope
Safely isolate, drain, disconnect and remove all water supply, drainage, vent and associated plumbing fixtures
within designated wet areas (toilets, showers,) up to the approved tie-in points, without damaging retained
systems or finishes

Plumbing / Drainage Dismantling

• Shut off incoming water supply, drain down existing pipes.

• Dismantle all cold & hot water supply pipes, valves, and fittings from fixtures to main riser or designated
point.
• Remove drainage pipes, floor drains, traps, cleanouts and associated fittings up to designated tie-in points.
• Remove and cap off/plug all disconnected pipes to prevent leakage or contamination.
• Dismantle water heaters, pumps, pressure control units, or other water-related equipment if present.

Sanitary Fixtures Dismantling

• Disconnect and remove all sanitary wares (WCs, wash basins, urinals, showers).
• Remove accessories (mirrors, soap dispensers, hand dryers, towel racks, etc.).
• Carefully dismantle traps and flexible hoses without damaging existing connections intended to be reused.

Firefighting / Sprinkler Dismantling

• Shut off firewater branch lines to the area.

• Remove sprinklers, flexible hoses, and branch lines as required.
• Cap the main line temporarily to maintain the rest of the system operational.
• Remove fire extinguishers, cabinets, and signage if needed.

Electrical / LV Systems Dismantling

• Isolate power supply from DB or control panel feeding the wet area.
• Remove light fixtures, exhaust fans, and emergency lights.
• Remove wiring, conduits, and accessories (switches, sockets, panels) up to designated termination points.
• Disconnect and remove sensors (smoke, motion, water leak, etc.) and low-voltage devices (telephone/data
outlets).
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Fire Protection

• Isolate firewater branch and drain.

• Remove sprinklers, drop pipes, flexible connections, and local pipework up to the isolation valve.

• Temporarily plug or cap main line to maintain system integrity.

• Remove fire cabinets/extinguishers if they are within demolition zone.

Methodology

• Select the appropriate types and sizes of cables and wires based on the electrical requirements and
specifications.
• Prepare the cable routes, including the installation of cable trays or conduit systems as needed.
• Install cable supports, hangers, and clamps at regular intervals to ensure proper support and spacing.
• Pull cables and wires through the designated routes using suitable cable-pulling equipment.
• Install cable connectors and terminations, ensuring secure and proper connections.
• Conduct insulation resistance and continuity tests to verify the integrity of the installed cables.
• Label and identify cables and wires for easy identification and future maintenance.
• Secure cables in place to prevent movement and potential damage.
• Perform a visual inspection to ensure that all components are correctly installed and secured.
• Energize and test the electrical circuits, ensuring that they function as intended.
• Provide trainings to authorized personnel on the operation and maintenance of the installed cables and
works.
• All the materials shall be submitted for approval before work.
• Necessary permits shall be obtained before commencing any work.
• Final inspection shall be carried out after completion of all works.
• Plumbing works
• Repair and fixation of the pressure switch.
• Repair and fixation of water heaters.
• Repair and fixation for piping networks.
• Repair and fixation of toilet flushing system.
• Repair and fixation of handwashing basin system.
• Fixing the water leak from inside the wall pipe joints.
• Declogging works for the pipeline.
• Cleaning of the open canal.
• Pasting silicone on the joints.
• Fitting hand washing basin, W.C set and Flush tank.
• Drainage flushing if water block.
• Replace sanitary fittings.
• Electrical Works
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Tools Required
• Cable connectors
• Multibit Screwdriver
• Round nose plier
• Driller
• Ladders or scaffoldings
• Hand and power tools

Methodology

• Prepare the necessary electrical connections and power supply for the duct system.
• Assemble and install duct sections, ensuring proper alignment and spacing.
• Install Duct fan on the vent side, following the manufacturers specifications.
• Secure duct sections in place using support brackets and hangers, ensuring that they are adequately
sported and levelled.
• Connect duct sections using appropriate connectors and couplings, ensuring tight and secure
connections.
• Install expansion joints if required, following manufacturer’s guidelines.
• Install end caps and covers to protect the duct system with the appropriate connectors
• Conduct insulation resistance and continuity test to ensure the integrity of the installation.

Duct system
Tools Required

• Hand and power tools

• Scaffolding or ladder
• Multibit Screwdriver
• Drilling machine
• Cutter

Ductwork Dismantling

• Shut down AHUs/FCUs or exhaust/return fans feeding the ductwork.

• Lock out and tag out electrical supply to all fans, heaters, VAV boxes in the area.
• If duct heaters or humidifiers exist, drain/secure them before removal

Scope

Disconnect and remove:

• Supply, return and exhaust duct runs within the work area.
• Flexible ducts and connectors to diffusers or equipment.
• Acoustic lining sections carefully to avoid fiber release.
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Cut duct at designated termination point using shears or reciprocating saw; avoid excessive sparks.

Cap/blank the open end of retained duct with GI sheet or plastic wrap to prevent dust infiltration.

Remove duct hangers, trapeze supports, vibration isolators and brackets after duct sections are lowered.

Cement Board Removal & Installation

Purpose

To define the procedure, materials, manpower, and quality/safety measures for the safe removal and
proper installation of cement boards in wet areas ensuring durability, moisture resistance, and
compliance with project specifications.

Scope of Work

Covers dismantling of existing cement boards, surface preparation, installation of new moisture-
resistant cement boards with all necessary accessories, sealing and waterproofing of joints, and
preparation for final finishes in wet areas (bathrooms, toilets,)

Materials

Item Description Notes

Cement Moisture-resistant / external Thickness 9–18 mm (as per
Boards grade project)
0.6–1.2 or 1.1/4 mm thick,
Framing Galvanized steel studs / channels
non-rusting
Fasteners Corrosion-resistant screws Stainless steel / coated
Polyurethane or high-grade
Sealant At perimeters, penetrations
silicone
bitumen- waterproofing
Waterproofing As per consultant’s approval
membrane
Edge trims, corner beads,
Accessories As required
expansion profiles

Scope of Work -Cement Board Removal

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Preliminaries

• Conduct a detailed site survey to identify the areas where cement boards are to be removed.
• Review structural drawings, MEP services, and finishes to prevent accidental damage.
• Mark and isolate services (electrical conduits, plumbing lines,) passing behind the cement board.
• Prepare and implement safety measures (barricading, signage, PPE).

Removal Activities

• Remove surface finishes (tiles, marble, paint, or waterproof coating) prior to dismantling boards.
• Unscrew or pry off cement boards carefully from the studs or substrate, avoiding damage to
plumbing pipes, floor waterproofing, and drains.
• Remove all accessories including joint tape, waterproof membranes, corner beads, and trims.
• Dispose of damaged or wet boards as per environmental and safety standards.
• Clean substrate and expose waterproofing for inspection or reapplication.

Scope of Work – Cement Board Installation

Pre-Installation Preparation

• Verify approved shop drawings, specifications, and material submittals.

• Check substrate alignment, level, and moisture condition.
• Ensure MEP services behind walls or ceilings are completed and inspected before closing with
cement board.
• Mark layout lines for board placement and joint positions.

Material & Accessories

• Cement boards of specified thickness and type (internal or external grade).

• Galvanized steel framing/timber studs as per approved design.
• Appropriate screws (corrosion-resistant), joint tape, waterproofing membrane, and sealant.
• Edge trims, corner beads, and expansion joint profiles as required.

Installation Activities

• Fix steel or timber studs at the specified spacing (typically 400–600 mm c/c).
• Cut cement boards to size using approved tools (scoring knife, saw with carbide blade).
• Install boards with staggered joints; fasten using corrosion-resistant screws at specified spacing.
• Seal edges and openings with appropriate waterproofing/sealant for wet areas.

Rockwool Insulation

Purpose

To define the materials, sequence, quality checks and safety requirements for the supply and installation of
Rockwool insulation in wet areas ensuring compliance with project specifications, acoustic and fire ratings, and
moisture protection requirements.
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Material Supply

• Supply non-combustible Rockwool insulation boards or batts with:

o Density: 40–80 kg/m³ (as per design/spec)
o Thickness: typically, 50–100 mm (project requirement)
o Thermal conductivity: ≤ 0.037 W/m·K
o Water repellent / hydrophobic treatment suitable for wet areas

surface Preparation

• Ensure substrates (walls, ceilings, ductwork, pipe chases, etc.) are clean, dry, and free of debris.
• Remove sharp protrusions that could damage insulation.

Removal

• Workers wear full PPE.

• Carefully remove any covering boards or vapour membranes to expose insulation.
• Gently pull-out Rockwool batts/boards; avoid breaking into small pieces.
• Place removed insulation directly into heavy-duty plastic bags; seal immediately.
• Label all bags for disposal as “mineral wool waste”.
• Use vacuum or wet-vac to clean residual fibers from substrate.

Post-Removal

• Inspect substrate for moisture, damage or sharp projections.

• Prepare area for next trade or reinstallation.
• Remove containment and clean work area.

Waste Management

• Segregate removed Rockwool from general waste.

• Dispose through an approved waste contractor as per local regulations.

Preparation for New Installation

• Verify substrate is dry, clean, and free of sharp projections.

• Confirm all MEP penetrations are complete and sealed.
• Mark fixing locations according to drawings.

Installation of New Rockwool

• Cut Rockwool to size for snug fit between studs/frames.

• Install in one or two layers (staggered joints if >50 mm thick).
• Secure with galvanized pins/hangers at 300–450 mm centers.
• Around penetrations, cut tight and seal to maintain fire/acoustic performance.
• Immediately cover with cement board/tile backer board or other specified finishes to protect from moisture.
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Moisture & Vapour Protection

• Seal all joints with vapour barrier tapes where facing is provided.
• In wet areas (bathrooms, kitchens, plant rooms):
o Cover Rockwool with cement board, screed, waterproof membrane as final protection.
o Avoid direct water exposure during installation

Tile Works
Purpose

To describe in detail the procedure, quality requirements, inspection stages, and safety controls for the
installation of ceramic tiles in wet areas including full waterproofing, setting, grouting and sealing.

Materials

• Ceramic tiles (approved size and finish)

• Tile adhesive (cementitious or polymer-modified, suitable for wet areas)
• Waterproofing membrane (liquid-applied or sheet type)
• Tile spacers
• cementitious grout (water-resistant)
• Silicon sealant for movement joints
• Corner trims/edge trims (PVC)

Surface Preparation

• Ensure substrate (screed, plaster, cement board) is fully cured, clean, level, and free from dust, oil,
or loose particles.
• Check slope for wet area floors (minimum 1:80 or as specified) to drain direction.
• Fill cracks and repair defective areas.
• Install cement board or moisture-resistant backing on walls if required.
• Apply approved waterproofing membrane on floors and upturn to walls (minimum 150 mm).
• Apply waterproofing on shower walls up to ceiling or as specified.
• Allow waterproofing to cure as per manufacturer’s instructions before tiling

Tiling Procedure

• Mix tile adhesive as per manufacturer’s instructions.

• Spread adhesive with a notched trowel, working small areas at a time.
• Back-butter large format tiles if required.
• Fix tiles firmly with slight twisting motion; tap with rubber mallet to ensure full bedding.
• Maintain uniform joints using spacers.
• Check level and alignment continuously with a spirit or laser level.
• For walls: start from a level line above floor and work upwards; cut tiles neatly at edges and
corners.
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Grouting

• After minimum 24 hours curing of adhesive, remove spacers and clean joints.
• Mix and apply epoxy/cementitious grout diagonally across joints using grout float.
• Remove excess grout with damp sponge before initial set; polish tile faces after final set.

Sealing & Finishing

• Seal perimeter, internal corners, and joints around sanitary fixtures with approved silicone sealant.
• Clean all surfaces thoroughly; protect finished tiles with cardboard or plastic sheets until handover.

Toilet cubicles doors (HPL)

Scope of Works

Supply, delivery, and installation of HPL compact laminate toilet/shower cubicles including all necessary panels,
doors, hardware, accessories, anchoring, sealants, and adjustments to achieve a complete, functional and
aesthetically pleasing system suitable for wet environments.

Installation Procedure (Step-by-Step)

Aluminum profile1: all along the top portion of the cubicles cluster

Profile 2: all along the rear and side walls

Rubber door stoper: fire rated to DIN 4102 part, b2

Conforms to European directive 2000/53EC (lead, chromium, vi, mercury, cadmium Free)

VARIATION ALLOWED FOR 12MM Thickness (+/-)0.60mm, flatness:3.00mm)

Panel thickness: 12 mm

Pre-Installation

• Confirm that floors and walls are finished, waterproofing tested, and dimensions checked.
• Ensure ambient conditions are dry and clean.
• Verify the approved shop drawings.

Marking & Setting Out

• Mark layout lines on floor and wall as per approved drawing.

• Indicate pilaster, partition, door, and headrail positions.
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• Check door swing direction and clearance.

Fixing Wall Brackets & Pilasters

• Fix SS wall brackets using SS screws and plugs.

• Place pilasters into brackets; plumb and level vertically.
• Tighten screws but allow adjustment until final alignment.

Partition Panels

• Fit partition panels between pilasters using SS U-channels or brackets.

• Ensure 10–15 mm floor clearance for drainage and cleaning.

Adjustable Foot Supports

• Install SS adjustable foot supports at base of pilasters (min. 150 mm above floor).
• Level and tighten.

Headrail

• Install SS or anodized aluminum headrail on top of pilasters for rigidity.

• Ensure continuous support along the run of cubicles.

Doors

• Fix SS hinges to door and pilaster, ensuring even gap (3–5 mm).
• Install indicator lock with integrated coat hook on door leaf.
• Fit door stop buffer on pilaster.

Exhaust system

Purpose
materials, equipment, safety precautions, and quality control measures required for the installation of a 12-inch
(300 mm), 1,400 RPM heavy-duty exhaust fan in wet areas to ensure safe and compliant installation.

Product Description (Recap)

Type: Heavy-duty wall-mounted axial exhaust fan

Size: 12inch (300 mm) diameter

Motor Speed: 1,400 rpm (50 Hz)

Airflow: Approx. 2,500 – 3,000 m³/h

1. Marking & Cutting:

o Mark the centerline at the specified elevation.
o Cut or core-drill the opening per the fan dimension drawing.
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o Clean edges and apply anti-corrosive primer to exposed steel/concrete edges.

2. Mounting Frame / Sleeve:
o Insert manufacturer-supplied sleeve or fabricated galvanized sleeve into wall opening.
o Seal with non-shrink grout or PU sealant to prevent air or water leakage.
3. Mounting the Fan:
o Lift fan into position using two persons or lifting equipment.
o Align with sleeve and secure with stainless steel bolts & anti-vibration rubber gaskets.
o Ensure impeller rotation direction matches airflow arrow.
4. Weather & Ingress Protection:
o Install gravity louvers or backdraft damper externally.
o Fit bird screen if specified.
o Seal all joints with waterproof silicone.
5. Electrical Connection:
o Pull cable in conduit to external IP-rated terminal box.
o Connect to isolator switch and motor per wiring diagram.
o Ensure earth/grounding connection.
o Use flexible conduit for the final connection to minimize vibration transfer.
6. Testing & Commissioning:
o Manually rotate impeller to check free movement.
o Energize motor briefly to confirm rotation direction.
o Run for 15 minutes to check noise, vibration, and airflow.
o Record voltage, current, and airflow readings.

Check item Requirement

Wall opening Core-cut or blackout 20–30 mm larger than fan flange

Wall thickness Confirm manufacturer’s mounting depth (usually 150–250 mm for 12")

Power supply 230 V single-phase or 415 V three-phase as specified

Isolation switch Lockable, weatherproof, adjacent to fan location

Mounting surface Smooth, level, sealed to avoid water seepage