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Pravin Industries Dyes Expansion Report

PROCESS 5

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0% found this document useful (0 votes)
22 views69 pages

Pravin Industries Dyes Expansion Report

PROCESS 5

Uploaded by

accenturetravel
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

PROJECT PRE-FEASIBILITY

REPORT
For

Expansion of Organic Dyes


[Schedule 5 (f) Category “B” as per EIA notification
2006 and its amendment thereof]

At

Plot No: C1-6118, Phase IV,


Notified Industrial Area, GIDC, Vapi – 396195
Tal.: Pardi, Dist.: Valsad, Gujarat

Land/Plot Area: 806 m2


Production Capacity: 8 TPM to 75 TPM

APPLICANT CONSULTANT
Pravin Industries Eco Chem Sales & Services
Plot No: C1-6118, Phase IV, Office Floor, Ashoka Pavilion - A
Notified Industrial Area, GIDC, Vapi - New Civil Road, Surat, 395001
396195 NABET/EIA/1720/RA 051
Tal.: Pardi, Dist.: Valsad, Gujarat E-Mail: eco@[Link]
E-Mail: pravinind@[Link] Tel No.: +91 261 2231630
Mobile No.: +91 93271 22944

August - 2018
Doc. No: 2018_ECSS_EIAI2_18000013
Prefeasibility Report Pravin Industries

1.0 EXECUTIVE SUMMARY


1.0.1 Name & Location
Name of the Project: Pravin Industries
Location: Plot No: C1-6118, Phase IV, Notified Industrial Area, GIDC, Vapi
– 396195 Tal.: Pardi, Dist.: Valsad, Gujarat
1.0.2 Project
 M/S Pravin Industries is located in GIDC notified industrial area, falling under small
Scale category manufacturing products as mentioned under for which the company
had obtained Consent To Establish and Operate from Gujarat pollution Control
Board.
 The company proposes to introduce new similar group of products under the
category “Dyes”.
 Existing project cost is Rs. 112.33 Lakhs. Proposed expansion Project Cost: Rs.
51.5 Lakhs. Total cost after proposed expansion will be Rs. 163.83 lakhs.
1.0.3 Applicability of EIA notification – 2006
 Category as per the amended EIA notification-2006: as existing and proposed
products (i.e. Organic Dyes) are covered under the Category-5(f). Hence,
Environmental clearance is required.
1.0.4 Project Proponent
 The company in India comprises of 3 Partners
 Small scale unit
1.1 LIST OF FINISHED PRODUCTS:
S. Capacity, TPM
Product CAS No. Remarks
No. Existing Proposed Total
1.1 Direct Scarlet 4 BS 3441-14-3 8.0 0 8.0 Product no. 1.1 to
1.2 Direct Red 12 B 5001-72-9 1.6 will be
1.3 Acid Scarlet MOO 5413-75-2. discontinued. Only
Basic Bismarck one product no. 1.7
1.4 8005-77-4 i.e Basic Auramine-
Brown
1.5 Chroysidine 4438-16-8 O will be
1.6 Acid Orange-II 633-96-5. manufactured with
Basic Auramine-O 17.0 25.0 capacity of 25 TPM
1.7 2465-27-2
(Basic Yellow-2)
2.0 Methyl Violet Liquid ‎8004-87-3 0 25.0 25.0 Either of the
OR product (At a time
Malachite Green only one product
Liquid 569-64-2 will be
OR manufactured)
Diamond Green
Liquid 18015-76-4
OR
Victoria Blue Liquid 2580-56-5
OR
Auramine Liquid 492-80-8

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Prefeasibility Report Pravin Industries

3.0 Methyl Violet Crystal ‎8004-87-3 0 25.0 25.0 Either of the


(Crude) product (At a time
OR only one product
Malachite Green 569-64-2 will be
Crystal (Crude) manufactured)
OR
Diamond Green 18015-76-4
Crystal (Crude)
OR
Victoria Blue Crystal 2580-56-5
(Crude)
OR
Auramine-OF 492-80-8
(Solvent Yellow-34)
Total 8.0 67.0 75.0
Manufacturing process is attached as Annexure-3.
1.2 RESOURCE REQUIREMENT:
Resources
Components Existing Proposed Total
Availability
Sourced from Dakshin
Power, KVA 90 50 140
Gujarat Vij Co. Ltd.
Will be sourced from
Fresh Water, KLD 15 25.08 40.08 GIDC Water Supply
Dept.
Natural Gas, SCM/Hr for
20 40 60 GSPC
Steam Boiler (300 kgs/Hr)
Natural Gas, SCM/Hr for
0 60 60 GSPC
Steam Boiler (600 kgs/Hr)
Natural gas, SCM/Hr for
Thermopak: (2 lacs k 20 40 60 GSPC
cal/hr)
Natural gas, SCM/Hr for
Hot air Generator: (4 lacs 50 50 100 GSPC
k cal/hr)
Fuel (HSD), kgs/hr for
Sourced from local
D.G. Set (Capacity: 82.5 0 15 15
dealer
KVA)
Cooling Tower, TR 50 0 50 In-house

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Prefeasibility Report Pravin Industries

1.3 RAW MATERIAL CONSUMPTION:


List of Raw materials consumption, per ton of product, per month of product at existing and
after proposed expansion

Consumption, in MT
S. CAS
Raw Material MT/Month
No. No. Per ton
Existing Proposed Total
For Direct Scarlet 4
1.1
BS
Para Amino Acetanilide 122-80-5 0.15 1.19 -1.19 0
Aniline 62-53-3 0.09 0.74 -0.74 0
Sodium Nitrite 7632-00-0 0.14 1.14 -1.14 0
Ice 7789-20-0 11.70 93.60 -93.60 0
HCL 7647-01-0 0.50 4.00 -4.00 0
Soda Ash 497-19-8 0.13 1.03 -1.03 0
Caustic lye 1310-73-2 0.17 1.35 -1.35 0
JAU 120983-64-4 0.71 5.71 -5.71 0
Common Salt 7647-14-5 0.50 4.00 -4.00 0
1.2 For Direct Red 12 B
HCL 7647-01-0 0.53 4.20 -4.20 0
Sodium Nitrite 7632-00-0 0.15 1.18 -1.18 0
Aniline 62-53-3 0.20 1.58 -1.58 0
Ice 7789-20-0 8.00 64.00 -64.00 0
Soda Ash 497-19-8 0.24 1.88 -1.88 0
Rhoduline Acid 87-03-6 0.93 7.41 -7.41 0
Common Salt 7647-14-5 0.50 4.00 -4.00 0
1.3 For Acid Scarlet MOO
Sodium Nitrite 7632-00-0 0.19 1.56 -1.56 0
HCL 7647-01-0 0.85 6.81 -6.81 0
Para Amino Azo
104-23-4 0.50 3.99 -3.99 0
Benzene
Ice 7789-20-0 4.86 38.89 -38.89 0
Soda Ash 497-19-8 0.26 2.08 -2.08 0
Caustic Soda 1310-73-2 0.26 2.04 -2.04 0
G Salt 842-18-2 0.41 3.27 -3.27 0
For Basic Bismarck
1.4
Brown
Ice 7789-20-0 20.00 160.00 -160.00 0
HCL 7647-01-0 1.05 8.40 -8.40 0
Sodium Nitrite 7632-00-0 0.28 2.24 -2.24 0
MPD 108-45-2 0.65 5.18 -5.18 0
Salt 7647-14-5 0.50 4.00 -4.00 0
1.5 For Chroysidine
Ice 7789-20-0 7.69 61.54 -61.54 0
HCl 7647-01-0 0.78 6.28 -6.28 0
Aniline 62-53-3 0.30 2.39 -2.39 0
Sodium Nitrite 7632-00-0 0.23 1.82 -1.82 0
MPD 108-45-2 0.35 2.77 -2.77 0

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Prefeasibility Report Pravin Industries

1.6 For Acid Orange-II


Sodium Nitrite 7632-00-0 0.19 1.56 -1.56 0
HCL 7647-01-0 0.85 6.81 -6.81 0
Sulphanilic Acid 121-57-3 0.49 3.89 -3.89 0
Ice 7789-20-0 4.86 38.89 -38.89 0
Charcoal 7440-44-0 0.01 0.11 -0.11 0
Soda Ash 497-19-8 0.26 2.08 -2.08 0
Caustic Soda 1310-73-2 0.26 2.04 -2.04 0
Beta Naphthol 135-19-3 0.41 3.27 -3.27 0
For Basic Auramine-
1.7
O
Formalin 50-00-0 0.313 2.504 5.321 7.825
H2SO4 7664-93-9 0.009 0.072 0.153 0.225
Di Methyl Aniline 121-69-7 0.833 6.664 14.161 20.825
T G Urea 57-13-6 1.03 8.24 17.51 25.75
Sulphur 7704-34-9 0.11 0.88 1.87 2.75
Acetic Acid 64-19-7 0.009 0.072 0.153 0.225
Common Salt 7647-14-5 1.56 12.48 26.52 39
For Methyl Violet
2.1
Liquid
Di Methyl aniline 121-69-7 0.33 0 8.33 8.33
Para Formaldehyde 30525-89-4 0.05 0 1.33 1.33
Mono methyl aniline 2739-12-0 0.17 0 4.17 4.17
Catalyst - 0.02 0 0.58 0.58
Oxygen 7782-44-7 0.02 0 0.58 0.58
Acetic Acid 64-19-7 0.40 0 10.00 10.00
For Malachite Green
2.2
liquid
Di Methyl Aniline 121-69-7 0.33 0 8.33 8.33
Benzaldehyde 100-52-7 0.15 0 3.75 3.75
Hydro Chloric Acid 7647-01-0 0.15 0 3.75 3.75
Acetic Acid 64-19-7 0.25 0 6.25 6.25
Catalyst - 0.02 0 0.42 0.42
Ethyl Cellosolve 110-80-5 0.03 0 0.83 0.83
Oxygen 7782-44-7 0.07 0 1.67 1.67
For Diamond Green
2.3
liquid
Di ethyl aniline 91-66-7 0.33 0 8.33 8.33
Benzaldehyde 100-52-7 0.11 0 2.75 2.75
Acetic Acid 64-19-7 0.49 0 12.17 12.17
Urea 57-13-6 0.04 0 0.92 0.92
Catalyst - 0.02 0 0.42 0.42
Oxygen 7782-44-7 0.05 0 1.33 1.33
For Victoria Blue
2.4
Liquid
Di Methyl Aniline 121-69-7 0.24 0 6.00 6.00
Para Formaldehyde 30525-89-4 0.04 0 1.00 1.00
Phenyl Alpha
90-30-2 0.22 0 5.60 5.60
naphthalene Amine

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Prefeasibility Report Pravin Industries

Catalyst - 0.02 0 0.40 0.40


Oxygen 7782-44-7 0.02 0 0.40 0.40
Acetic Acid 64-19-7 0.46 0 11.60 11.60
2.5 For Auramine Liquid
Auramine-OF 492-80-8 0.23 0 5.75 5.75
Acetic acid 64-19-7 0.705 0 17.625 17.625
Glycerin 56-81-5 0.055 0 1.375 1.375
Hydro sulphide 7775-14-6 0.001 0 0.025 0.025
For Methyl Violet
3.1
crystal
Di Methyl Aniline 121-69-7 0.67 0 16.67 16.67
Para Formaldehyde 30525-89-4 0.11 0 2.67 2.67
Mono methyl aniline 2739-12-0 0.33 0 8.33 8.33
Catalyst - 0.05 0 1.17 1.17
Oxygen 7782-44-7 0.05 0 1.17 1.17
Acetic Acid 64-19-7 0.80 0 20.00 20.00
Caustic 1310-73-2 1.00 0 25.00 25.00
Hydrochloric acid 7647-01-0 0.33 0 8.33 8.33
For Malachite Green
3.2
Crystal
Di methyl Aniline 121-69-7 0.80 0 20.00 20.00
Benzaldehyde 100-52-7 0.36 0 9.00 9.00
Hydro Chloric Acid 7647-01-0 0.36 0 9.00 9.00
Acetic Acid 64-19-7 0.60 0 15.00 15.00
Catalyst - 0.04 0 1.00 1.00
Ethyl cellosolve 110-80-5 0.08 0 2.00 2.00
Oxygen 7782-44-7 0.16 0 4.00 4.00
NaOH 1310-73-2 0.48 0 12.00 12.00
Oxalic Acid 144-62-7 0.60 0 15.00 15.00
For Diamond Green
3.3
Crystal
Di ethyl aniline 91-66-7 1.00 0 25.00 25.00
Benzaldehyde 100-52-7 0.33 0 8.25 8.25
Acetic Acid 64-19-7 1.46 0 36.50 36.50
Catalyst - 0.05 0 1.25 1.25
Oxygen 7782-44-7 0.16 0 4.00 4.00
Caustic 1310-73-2 0.80 0 20.00 20.00
Sulphuric Acid 7664-93-9 0.60 0 15.00 15.00
Glauber’s Salt 7757-82-6 0.60 0 15.00 15.00
For Victoria Blue
3.4
Crystals
Dimethyl Aniline 121-69-7 0.30 0 7.50 7.50
Para Formaldehyde 30525-89-4 0.05 0 1.25 1.25
Phenyl Alpha
90-30-2 0.28 0 7.00 7.00
Naphthalene Amine
Catalyst - 0.02 0 0.50 0.50
Oxygen 7782-44-7 0.02 0 0.50 0.50
Acetic Acid 64-19-7 0.58 0 14.50 14.50
Caustic 1310-73-2 0.80 0 20.00 20.00

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Prefeasibility Report Pravin Industries

Sulphuric Acid 7664-93-9 0.60 0 15.00 15.00


Glauber’s salt 7757-82-6 0.60 0 15.00 15.00
3.5 Auramine-OF
Formalin 50-00-0 0.358 0 8.95 8.95
H2SO4 7664-93-9 0.011 0 0.275 0.275
Di Methyl Aniline 121-69-7 0.95 0 23.75 23.75
T G Urea 57-13-6 1.179 0 29.475 29.475
Sulphur 7704-34-9 0.128 0 3.2 3.2
Acetic Acid 64-19-7 0.011 0 0.275 0.275
Sodium Nitrate 7631-99-4 0.95 0 23.75 23.75

1.4 WATER AND WASTE WATER MANAGEMENT


 Total Raw Water requirement after proposed expansion will be 40.08 KL/Day (
Fresh: 13.62 KL/day + Recycle: 26.46 KL/Day), which supply will be met from
GIDC water supply dept. Copy of GIDC water supply is enclosed herewith.
 Total industrial Waste Water Generation will be 36.16 KL/Day, out of which 9 KL/day
of the industrial effluent mainly from boiler, cooling, floor, washing, container
washing, scrubber etc. will be treated in adequately existing primary & tertiary
effluent treatment plant and finally treated effluent will be disposed off into CETP
Vapi for further treatment and disposal into Arabian Sea. Balance 27.16 KL/day of
process effluent will be evaporated in proposed MEE followed by centrifuge. MEE
condensate will be recycled in the process.
 Domestic waste water (1.8 KLD) will be disposed off through Septic Tank.
1.5 AIR EMISSION AND ITS CONTROL MEASURES
1.5.1 Flue Gas Emission:
 At present, the unit is having one number of natural gas fired 0.3 TPH capacity of
steam boiler, one number of natural gas fired thermopack with capacity 2 lakhs k
cal/hr and one number of gas fired hot air generator having capacity is 4 lakhs k
cal/hr. After proposed expansion, there will be no addition of new boiler, thermopak
and hot air generator. Existing utilities will be used. Only increased the operating
hours and fuel consumption.
 One number of 82.5 KVA capacities of D G set will be installed. It is used only
during power failure. Also one number of natural gas fired steam boiler of 600
kgs/hr capacity will be installed.
 Adequate stack height and stack monitoring facilities is provided.

1.5.2 Process Gas Emission:


 Presently, the unit has installed one number two stage (alkali and water followed by
acid scrubber) to scrub H2S gas and NH3 gas generated from the process of Basic
Auramine- O product. After proposed expansion, there will be increased in process gas
emission from Basic Auramine-O product as well as Auramine-OF proposed product.
Process gas i.e. H2S and NH3 will be scrubbed in modified existing scrubbing system.
Also there is a spin flash dryer operated through gas fired hot air generator having
inbuilt cyclone separator followed by bag filter and 11 meters height of chimney. (Detail
of Air pollution control measures is attached as Annexure-10).

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Prefeasibility Report Pravin Industries

1.6 HAZARDOUS WASTES AND ITS MANAGEMENT

S. Quantity, TPA
Type Disposal
No. Existing Proposed Total
Process Residue Sell to actual/authorized
1. (Auramine Sludge) 18.00 391.57 409.57 users or Dispose off into
(Sch: I/26.1) TSDF, Vapi
Process Residue Dispose off into TSDF,
2 0.00 199.90 199.90
(Sch: I/26.1) Vapi
ETP Waste Dispose off into TSDF,
3. 1.80 23.20 25.00
(Sch:I/35.3) Vapi
Used Oil Collection, storage &
4. 0.01 0.01 0.02
(Sch: I/5.1) sell to register recycler
Discarded Containers Collection, storage &
5. 2.00 1.00 3.00
(Sch:I/33.1) sell to register recycler
Sludge from Wet Dispose off into ETP
6. Scrubber 0.00 1.00 1.00 along with scrubbing
(Sch:I/37.1) water

1.7 INTRODUCTION OF THE PROJECT AND THE PROPONENT.


Name of the project Proponent: M/S Pravin Industries

M/S Pravin industries is a small scale unit located in notified industrial estate,
GIDC, Vapi Di: Valsad, Gujarat having total plot area of 806 m2 & total investment
after proposed expansion will be Rs. 163.83 Lakhs. The proponent wishes to
introduce new products. The dyes products are especially used in Paper, Agro
chemicals, paint, textiles, plastics, ink, etc. as per requirement.

The unit is operated by technocrats having more than 5 years of experience in


manufacturing and marketing of dyes worldwide. The company has established well
equipped production plant which is being managed by dedicated, qualified & skilled
persons.

The proposed expansion project site lies on 20021’20.07” N Latitude & 72056’30.01”
E Longitude. M/S Pravin Industries is located at Plot No: C1-6118, Phase IV,
Notified Industrial Area, GIDC, Vapi – 396195 Tal.: Pardi, Dist.: Valsad, Gujarat.
GIDC Vapi is centrally located in the both sides of National Highway No. 8
connecting Mumbai and Ahmedabad and is surrounded by Union territories of
Daman on the western side and Dadra & Nagar Haveli on the eastern side.

Vapi is the biggest railway station in the study area. Beside the rail connectivity, the
site is also well connected by road transport. There is a good network of roads in the
area and contributes for the development and economic growth of the area. The
National Highway No. 8 (Surat – Mumbai) is a six lane and double tracked. This
highway has given a further boost to the economic growth of this area. The other
major road is state highway No. 185 (Daman – Vapi – Silvasa Road) which is
crosses the NH – 8 in Vapi town. Almost every village in the district is now well
connected to each other by a Pucca road.

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Prefeasibility Report Pravin Industries

VAPI INDUSTRIAL ESTATE: Vapi Industrial estate came into existence during 1967-
1968. The entire estate, which was developed in phases, is now spread over 1140
hectares and houses more than 1400 industries, most of which are small-scale
industrial units although some of them have grown into bigger units at later stage.
The industrial township is basically a declared “Chemical Estate” where about 705 of
the industrial units are either Chemical or Chemical related, such as Dyes and Dyes
intermediates, pigments, pesticides, fine chemicals, pharmaceuticals, etc. The
remaining 30% comprises of paper mills, packing, plastics, engineering, textiles,
paints, food processing, printing, etc. One of the country’s largest common effluent
treatment plants has been setup in Vapi industrial estate. Being a major industrial &
commercial centre, it caters to other peripheral industrial estates like Daman,
Silvassa, Sarigam, Umbergaon & Dadra and Nagar Haveli, etc.

M/S Pravin Industries was started in the year of 1986 by another owner, after
that; we have purchased said unit with entire plant and machineries in the year
of 2013.

Most of the products have been developed through strong in-house R&D. The
Group's turnover is about 3.0 Crores for the year 2017-18.

The management is concerned about Environment and Safety issues and gives
utmost importance to these aspects by continuous training & improvement followed
by various external Audits.
1.7.1 Identification of the Project Proponent:
M/S Pravin Industries is a small scale unit is located at Notified Industrial Estate,
GIDC Vapi, Di: Valsad, a well enthusiastic & professionally managed manufacturer.
1.7.2 List of Partners:
S.
Name of Directors Addresses
No.
B- 302, Nikunj Co-op. HSG. Society
Mr. Upendra Balubhai
1 Plot no. 83, Nr. Patel Samaj Wadi, Nr. Surya Co-op HSG.
Sheladia
Society, Hariya Hospital Road, G.I.D.C. Vapi-396195.
B- 302, Nikunj Co-op. HSG. Society, Plot no. 83, Nr.
Mr. Ghanshyam
2 Patel Samaj Wadi , Nr. Surya Co-op HSG. Society ,
Balubhai Sheladiya
Hariya Hospital Road, G.I.D.C. Vapi-396195.
Mr. Kamlesh Ratilal C-9, Shivnagar Society, Near Matavadi Police Choki, L.H
3
Senjaliya Road, Surat – 396 006

All the partners are well qualified in Engineering, Management, Accounts, operations
and Marketing field.

Apart from these there are Expert from Field- Industries, Financial Institutes and
others as a Part time / Independent Partners on Board for efficient Management.
They help us to achieve & perform better & better.

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Prefeasibility Report Pravin Industries

1.7.3 Brief description of nature of the Project:


M/S Pravin Industries proposes to introduce new products at Plot No: C1-6118,
Phase IV, Notified Industrial Area, GIDC, Vapi – 396195 Tal.: Pardi, Dist.: Valsad,
Gujarat.

The proposed expansion project involves introduction of new products. As per the
amended EIA notification- 2006, the proposed products are covered under category
5(f)- B and appraised at state level expert committee.
1.7.4 Need for the project and its importance to the country and region:
The proposed expansion project provides a potential growth opportunity for the
ongoing business of the company. The company is engaged in the business of
manufacturing of Dyes. The project would also help the company to support the
Indian economy in the following way:
 Growth in Export Revenue and thereby increasing the inflow of foreign currency
which is much needed by our country.
 Our products are well accepted by international users and can substitute the
international speciality Grades. Thus the Domestic Industry can replace the
imported dyes used by them with ours and there by curtail the outflow of foreign
currency spent on dyes imported by them.
 Potential increase in Job opportunities for the Local surroundings.
 Boost to the Local service providers and the overall improvement in the economic
activities like Local raw materials Suppliers, Transporters, contractors, clearing and
forwarding agents and other allied suppliers.

The Company Objective is to achieve:


 Consolidation of dyes business. The Proposed expansion will help the company to
move towards more specialized products and there by focus on value addition
which will improve the shareholder's worth.
 The Proposed increase in capacity will also assist the company to reduce the costs
due to increase in the sale of manufacturing and intern make the company's
products more competitive in the market.
 Considering the nature of dyes business, the proposed increase in capacity will also
help the company to standardize and produce the dyes with more consistency
because higher volumes will help to achieve better control over Physico-chemical
conditions while manufacturing.
 To generate Local Employment
1.7.5 Demand –Supply Gap:
Our dyes are mainly used in Paper, Agro chemicals, paint, textiles, plastics, ink, etc.
as per requirement.. Since our products are approved by quality conscious users
which are multinational companies. We can cater to the ever increasing demand in
India as well as in the Export Market.
1.7.6 Imports vs. Indigenous production:
Existing products manufactured in the country will be very much economical
compared to Imports of the same and also the export of the same will earn extra
revenue generation for our country.

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Prefeasibility Report Pravin Industries

1.7.7 Export Possibility:


 Existing products have high export potential. Also these products have very good
potential in the local market.
 Additional capacities of product range required over & above the unit’s existing
capacities, as the company expects strong growth of exports to the extent of 40-
50%. Local market also shows strong growth potential.
1.7.8 Domestic / export Markets:
The company’s products are used in Paper, Agro chemicals, paint, textiles, plastics,
ink, etc. as per requirement. These are having very good demand in domestic as well
as international markets.
1.7.9 Employment Generation (Direct and Indirect) due to the project:
 There will be very good opportunity of employment generation directly and indirectly
due to proposed expansion project. Due to proposed project there will be
requirement of manager, supervisor, operator and semi-skilled workers. For this,
the company will employ about additional 10 people to fulfil it’s need to handle the
plant.
 Presently there are 10 numbers of employees. There will be additional 10 numbers
of employees, thus total 20 numbers of employees after proposed expansion.
1.8 PROJECT DESCRIPTION:
1.8.1 Type of Project including interlinked and interdependent projects, if any:
The proposed project is an interdependent project of the company.
1.8.2 Location (map showing general location, Specific location, and project
boundary & project site layout) with coordinates:
The map showing general location, specific location and project boundary and project site
lay out is enclosed as Annexure-1. Plant layout is attached as Annexure-2.
1.8.3 Details of alternate sites considered and the basis of selecting the proposed
site, particularly the environmental considerations gone into should be
highlighted:
The proposed activity will be accommodated in the notified industrial area having proper
industrial infrastructure so; there is no alternate site consideration. Proposed expansion
will be carried out in exiting premises only. (Land allotment letter is attached as Annexure-
8).
1.8.4 Size or magnitude of operation:
As per the proposed project cost, the project is covered under small Scale category of
manufacturing industries.
1.8.5 Project description with process details (a schematic diagram/ flow chart
showing the project layout components of the project etc. should be given):
Detailed project description with process details is enclosed as Annexure-3

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Prefeasibility Report Pravin Industries

1.8.6 Raw material required along with estimated quantity, likely source, marketing
area of final products/s, mode of transport of raw Material and finished
product:
Detailed raw material requirement along with estimated quantity, likely source, marketing
of final products, mode of transport of raw materials and finished products & characteristics
of hazardous chemicals are as below:
DETAILS ON PRODUCT TRANSPORTATION
S. Physica Packing & Means of
Product Dispatch
No. l State transportation
Domestic & Sack Bags or Jumbo
1. Direct Scarlet 4 BS Solid
Export Market Bags through Truck
Domestic & Sack Bags or Jumbo
2. Direct Red 12 B Solid
Export Market Bags through Truck
Domestic & Sack Bags or Jumbo
3. Acid Scarlet MOO Solid
Export Market Bags through Truck
Domestic & Sack Bags or Jumbo
4. Basic Bismarck Brown Solid
Export Market Bags through Truck
Domestic & Sack Bags or Jumbo
5. Chroysidine Solid
Export Market Bags through Truck
Domestic & Sack Bags or Jumbo
6. Acid Orange-II Solid
Export Market Bags through Truck
Basic Auramine-O (Basic Domestic & Sack Bags or Jumbo
7. Solid
Yellow-2) Export Market Bags through Truck
Methyl Violet Liquid
OR
Malachite Green Liquid
OR
Domestic &
8. Diamond Green Liquid Liquid Drums through Truck
Export Market
OR
Victoria Blue Liquid
OR
Auramine Liquid
Methyl Violet Crystal
(Crude)
OR
Malachite Green Crystal
(Crude)
OR
Domestic & Sack Bags or Jumbo
9. Diamond Green Crystal Solid
Export Market Bags through Truck
(Crude)
OR
Victoria Blue Crystal
(Crude)
OR
Auramine-OF (Crude)

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Prefeasibility Report Pravin Industries

DETAILS OF RAW MATERIAL – TRANSPORTATION


Type Of Distance of
S. Means Of
Substance Physical State Packing & Supplier from
No. Transportation
Supply Project Site (Km)
Para Amino
1. Powder Local Bags/Truck 10-200 kms
Acetanilide
2. Aniline Liquid Local Drum/Truck 10-200 kms
3. Sodium Nitrite Powder Local Bags/Truck 10-200 kms
4. Hcl Liquid Local Drum/Truck 10-200 kms
5. Soda Ash Powder Local Bags/Truck 10-200 kms
6. Caustic Lye Liquid Local Drum/Truck 10-200 kms
7. Jau Powder/Paste Local Bags/Truck 10-200 kms
Crystalline
8. Common Salt Local Bags/Truck 10-200 kms
Powder
Rhoduline
9. Powder Local Bags/Truck 10-200 kms
Acid
Para Amino
10. Powder Local Bags/Truck 10-200 kms
Azo Benzene
11. G Salt Powder Local Bags/Truck 10-200 kms
12. Mpd Powder Local Bags/Truck 10-200 kms
Sulphanilic
13. Powder Local Bags/Truck 10-200 kms
Acid
14. Beta Naphthol Powder Local Bags/Truck 10-200 kms
15. Formalin Liquid Local Drum/Truck 10-200 kms
16. Sulphuric Acid Liquid Local Drum/Truck 10-200 kms
Di Methyl
17. Liquid Local Drum/Truck 10-200 kms
Aniline
18. T G Urea Powder Local Bags/Truck 10-200 kms
19. Sulphur Powder Local Bags/Truck 10-200 kms
20. Acetic Acid Liquid local Drum/Truck 10-200 kms
Para
21. Powder Local Bags/Truck 10-200 kms
Formaldehyde
Mono Methyl
22. Liquid Local Drum/Truck 10-200 kms
Aniline
23. Oxygen Gas Local Cylinder 10-200 kms
24. Benzaldehyde Liquid Local Drum/Truck 10-200 kms
Ethyl
25. Liquid Local Drum/Truck 10-200 kms
Cellosolve
Powder/
26. Catalyst Local Bags/Truck 10-200 kms
Lumps
Phenyl Alpha
27. Naphthalene Lumps Local Bags/Truck 10-200 kms
Amine
28. Oxalic Acid Powder Local Bags/Truck 10-200 kms
Sodium
29. Solid Local Bags/Truck 10-200 kms
Nitrate
30. Glycerin Liquid Local Drum/Truck 10-200 kms
Hydro
31. Solid Local Bags/Truck 10-200 kms
Sulphide
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Prefeasibility Report Pravin Industries

SAFE STORAGE AND HANDLING OF HAZARDOUS CHEMICALS


Qty. Stored Standard
at a time operating Control
S. Raw Storag BP MP Possible Type of
,MT 0 0 Pressure & Measures
No. materials e C C Hazards
Actu Max temperatur Provided
al . e
May cause an
allergic skin
reaction. Causes
serious eye
use PPE’s
Para Amino Crystalline irritation. May
1. 1 0.5 Drum NA 164 While
Acetanilide at STP cause allergy or
handling.
asthma symptoms
or breathing
difficulties if
inhaled
Gloves.
Lab coat.
Vapor
respirator.
Be sure to
use an
Hazardous in case approved/c
of skin contact ertified
(irritant, respirator
permeator), of eye or
Stable oily
2. Aniline 0.5 0.1 Drum 184 -6 contact (irritant), equivalent.
liquid
of ingestion, of Wear
inhalation. Severe appropriat
overexposure can e
result in death. respirator
when
ventilation
is
inadequate
. Splash
goggles.
Very hazardous in
case of eye
contact (irritant),
Powder at of ingestion, of
3. Sodium Nitrite 2.0 0.5 Bags 320 271 Use PPE’s
STP inhalation.
Hazardous in case
of skin contact
(irritant)
Normal Very hazardous in
Hydro Chloric liquid at case of skin PPE’s
4. 5 1 Drums 108.5 -62.5
acid STP contact,(corrosive, Provided
irritant,
Hazardous in case
of skin contact
(irritant), of eye
Powder at PPE’s
5. Soda Ash 2.0 0.5 Bags - 851 contact (irritant),
STP Provided
of ingestion, of
inhalation (lung
irritant).
Normal Very hazardous in
Drums
liquid at case of skin PPE’s
6. Caustic lye 2.0 1.0 /carbo 140 12
STP contact,(corrosive, Provided
ys
irritant,

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May cause
Paste at respiratory and PPEs
7. JAU 5.0 1.0 Drums NA NA
STP digestive tract provided
irritation.
Hazardous in case
Glaubber’s Normal at of skin contact of PPE’S
8. 5.0 1.0 Bags 100 33
salt STP ingestion, of provided
inhalation
May cause
Rhoduline Powder at respiratory and PPEs
9. 7.0 1.0 bags NA NA
acid STP digestive tract provided
irritation.
This chemical is
highly toxic and
Para Amino Powder at may be fatal by PPEs
10. 4.0 1.0 Bags 360 123
Azo Benzene STP ingestion, provided
inhalation or skin
absorption.
May cause
Powder at
respiratory and PPEs
11. G Salt 3.0 1.0 Bags - - STP
digestive tract provided
irritation.
Hazardous in case
of skin contact
(irritant,
sensitizer), of eye
contact (irritant),
Powder at of ingestion, of
PPEs
12. MPD 2.0 0.5 Bags 284 62 STP inhalation. Slightly
provided
hazardous in case
of skin contact
(permeator).
Severe over-
exposure can
result in death
Powder at
Sulphanilic Causes skin PPEs
13. 1.0 0.5 Bags - 288 STP
acid irritation. provided
May be harmful if
Powder at
inhaled. Causes PPEs
14. B- Naphthol 3.0 0.5 Bags 285 120 STP
respiratory tract provided
irritation.
Liquid at Causes skin PPEs
15. Formalin 0.5 0.2 Drums - 96
STP irritation. provided
Causes severe
skin irritation and
Normal at PPE’S
16. Sulphuric acid 1 0.5 Drums 330 -1.1 burns. Continued
STP Provided
contact can cause
tissue necrosis.
Di Methyl Normal at Hazardous in case PPEs
17. 5.0 1.0 Drums 194 2.5
Aniline STP of skin contact provided
Hazardous in case
of skin contact
Normal at (irritant), of eye PPEs
18. T G urea 6.0 1.0 Bags NA 132
STP contact (irritant), provided
of ingestion, of
inhalation
Normal at Causes serious PPEs
19. Sulphur 0.6 0.1 Bags 444 112
STP eye irritation provided
Cylind Normal at High pressure PPEs
20. Oxygen 0.6 0.09 - -
er STP oxidizing gas provided
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Prefeasibility Report Pravin Industries

Absorbed through
skin. Dermal
Normal at contact. Eye PPE’s
21. Acetic acid 10 2 Liquid 118 16.6
STP contact. Provided
Inhalation.
Ingestion
Hazardous in case
Di Ethyl Normal at of skin contact of PPE’S
22. 8.0 2.0 Drums 216 -38
Aniline STP ingestion, of provided
inhalation
Hazardous in case
Normal at
Benzaldehyd of Eye contact. PPE’s
23. 4 2 Drums 179 -26 STP
e Inhalation. Provided
Ingestion
Flammable.
Harmful by
Ethyl Normal at PPE’S
24. 1 0.5 drums 135 -100 inhalation, in
Cellosolve STP provided
contact with skin
and if swallowed.
Hazardous in case
Phenyl Alpha of skin contact ,
Normal at PPE’S
25. Naphthalene 2 2 bags 226 60 irritan), of
STP provided
amine ingestion, of
inhalation.
Very hazardous in
Para
Normal at case of skin PPEs
26. Formaldehyd 2 2 Bags NA 120
STP contact, irritant, provided
e
corrosive
cause skin
Mono Methyl Normal at irritation. Harmful PPE’s
27. 3 5 Drums 195 -57
Aniline STP if absorbed Provided
through the skin.
cause skin
Normal at irritation. Harmful PPE’s
28. Oxalic Acid 15 2 Bags 149 101
STP if absorbed Provided
through the skin.
Hazardous in case
of ingestion.
Slightly hazardous
Sodium Normal at in case of skin PPE’s
29. 23 2 Bags 380 308
nitrate STP contact (irritant), Provided
of eye contact
(irritant), of
inhalation.
Slightly hazardous
in case of skin
contact (irritant,
Normal at PPE’s
30. Glycerin 2 0.5 Drum 290 19 permeator), of eye
STP Provided
contact (irritant),
of ingestion, of
inhalation.
Slightly hazardous
in case of skin
contact (irritant,
Hydro Normal at PPE’s
31. 0.25 0.1 Bags - 53 permeator), of eye
sulphide STP Provided
contact (irritant),
of ingestion, of
inhalation.

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1.8.7 Resource optimization/ recycling and reuse envisaged in the project, if any,
should briefly outline:
Resource optimization/recycling and reuse envisaged in the project in detail are as
mentioned below.
 The raw materials will be stored in closed containers and will be handled through
closed system to avoid the handling losses.
1.8.8 Availability of water source, Energy/Power requirement and source should be
given:
 Availability of water its source, Energy/power required and its source is below.
 Water will be sourced from GIDC Notified industrial estate, Vapi.
 Water withdrawal Permission is attached as Annexure: 4
OVERALL WATER CONSUMPTION AT EXISTING & AFTER EXPANSION (KLD)
S. Water Consumption, KLD
Particulars
No. Existing Proposed Total
A. Domestic 2.0 0 2.0
B. Industrial
1. Processing, Washing & Scrubber 8.0 21.58 29.58
2. Boiler 1.0 2.0 3.0
3. Cooling 2.0 1.0 3.0
4. Floor/Container Washing 1.0 0.5 1.5
Total Industrial 12.0 25.08 37.08
C. Gardening 1.0 0 1.0
Grand Total (A+B+C) 15.0 25.08 40.08
D. Recycle as MEE Condensate 0 26.46 26.46
Net Fresh Water (A+B+C-D) 15.0 -1.38 13.62

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WATER BALANCE DIAGRAM

Water Balance Diagram At Existing Scenario

Total Water Consumption, 15 KL/Day source from GIDC Water supply

Domestic: 2.0 Processing , Boiler:1.0 Cooling: 2.0 Floor/container/equip. Gardening: 1.0


Washing, scrubber: 8.0 washing: 1.0

Septic tank/ 0 0 1.0


soak pit: 1.8 8.0

9 M3/Day

Primary & Tertiary ETP

CETP, VAPI

Water Balance Diagram After proposed expansion

Total Water Consumption, 40.08 KL/Day ( Fresh: 13.62 KL/day + Recycle: 26.46 KL/Day) source from GIDC Water supply

Domestic: 2.0 Processing , Boiler:3.0 Cooling: 3.0 Floor/container/equip. Gardening: 1.0


Washing, scrubber: 29.58 washing: 1.5

Septic tank/ 0.5 0.5 1.5


soak pit: 1.8 33.66

27.16 6.5

MEE/Centrifuge
9 M3/Day

MEE Salt to TSDF: 0.55 Loss: 0.15 Condensate Primary & Tertiary ETP
Recycle: 26.46
CETP, VAPI

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ENERGY REQUIREMENTS AND ITS SOURCE


S. Quantity, Kg/Hr. Source
Particulars
No. Existing Proposed Total
Will be obtained by existing
Steam 300 kg/hr. boiler and
1. 100 150 250
Requirement proposed 600 kgs/hr
capacity of boiler
POWER REQUIREMENTS AND ITS SOURCE
S. Quantity, KVA Source
Particulars
No. Existing Proposed Total
Power –
Sourced from Dakshin
1. Electricity 90 50 140
Gujarat Vij Co. Ltd.
requirement
1.8.9 Quantity of waste to be generated (liquid and solid) and scheme for their
Management/disposal:
Quantity of waste to be generated (liquid and solid) and scheme for their
Management/ disposal is enclosed as Annexure-5.
1.8.10 Schematic representations of the feasibility drawing which give information
of EIA purpose:
A schematic representation of the feasibility drawing is enclosed as Annexure -9.
1.9 SITE ANALYSIS
1.9.1 Connectivity:
The project is located in notified Industrial Estate of Vapi which is very well
connected to National Highway no.8 and Western Railways. The nearest airport is
Mumbai which is 150 KM away from the project site by road.
1.9.2 Land Form, Land use and Land ownership:
The land is in the form of industrial shed owned by Gujarat Industrial Development
Corporation.
1.9.3 Topography (along with map):
Topography map showing the elevation of the study area below. The topographical
map is enclosed as Annexure-7.
1.9.4 Existing land use pattern (agriculture, non-agriculture, forest , water bodied (
including area under CRZ)), shortest distances from the periphery of the
project to periphery of the forest, national park, wild life sanctuary , eco
sensitive areas, water bodies (distance from the HFL of the river), CRZ . In
case of notified industrial area, a copy of Gazette notification should be given:
The existing land is located in the notified industrial area and a copy of which is
enclosed as Annexure-8.
1.9.5 Existing Infrastructure:
GIDC notified industrial area of Vapi has available infrastructure like water, electricity,
roads, rail, transportation, availability of raw material and drainage system.

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1.9.6 Soil classification:


General soil classification of the area is as under:
 Soil Characteristics & Land use classification: The study area is located at outer
part of Dadra. Northern part of the site is fully developed for settlement with
cropping pattern. Eastern part of the site location has Loamy, clay, Red soil.
 The project site around 10 km radius has mixed soil type of Basalt soil and Clay
soil. This type of soil is not suitable for cultivation purpose.
 The land is suitable for industrial development.
Damanganga River is located at 3 km distance from the site location; both side of the
river has mixed soil type (Sand, clay & Basaltic soil).
1.9.7 Climate data from secondary sources:

Rainfall Data:
The project site location receives annual rainfall of 1200 to 1300 mm in 35 rainy days
having coefficient of variation of 65 %. There is large spatial and temporal variation in
rainfall of the study area. The low rainfall areas receiving less than 500 mm rainfall
are comprised of Kutch district and western parts of Banaskantha and Patan districts
and parts of Jamnagar, Rajkot and Surendranagar districts. These are also
characterized by arid climate. The high rainfall (> 1400 mm) receiving areas (Project
site, Dang, Valsad, Navsari and Surat, Dadra & Nagar Haveli and Daman & Diu) are
characterized as sub humid climate. The remaining part of the state receives rainfall
between 500-1000 mm and generally falls under semi-arid climate. Considering the
abnormality of weather particularly rainfall during the monsoon period, the observed
and predicted rainfall was then analyzed for its validity.
Rainfall projection for Project site and Gujarat for 2011 (June-Oct.)
Rainfall Projection
S. Rainfall Projection Normal Rainfall
Region (% Departure from
No. (in mm) June - Oct (In mm)
normal)
1. Middle Gujarat 905.3 796 13.7
2. South Gujarat 696.3 575 21.0
3. Project Site 2071.7 1433.7 44.5
4. Saurashtra 767.1 580.4 32.2
5. Gujarat State 1110.1 846.5 31.1
Source: AAU, Anand, Gujarat
Temperature Data:
The site is located in the southern part of Gujarat. The secondary data was collected
from free data of [Link] for the year 2010. The project site temperature
regime for medium to high level temperature (30-32 °C) during the seasonal months
(June to Sep).

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1.9.8 Social Infrastructure available:

Social Infrastructure in Valsad District is as under:

Education:
There are 990 primary, 161 secondary and higher secondary schools.
There are 6 ITIs offering several industrial training Institutes programs which
includes, fitting, armature & motor rewinding, electrician, information technology and
electronic system maintenance etc., 166 Higher Secondary School, One
Government polytechnic College is present in the district offering courses in civil,
chemical, electrical, mechanical and plastic engineering, 6 nos. of ITI’s with an
intake capacity of 360, 1 nos of Polytechnic College With 120 seats, there is one
Engineering College, Pharmacy College, Arts, Commerce, Science, B. Ed and Law
College. Valsad district also has institutes which offer management studies with
fulltime MBA.
Source: Department of Education, 2007
Health:
There are 43 primary healthcare centres, 10 community healthcare centres, 10
Government and 1 Municipal hospital present in the district. Valsad has several
private specialized hospitals to provide a comprehensive range of tertiary and
secondary care services backed by state-of-the-art technology and trained medicos.
A multi-specialty Hospital, (branch of Nadkarni Group of Hospitals) is present in Vapi,
providing services in general and laparoscopic surgery, trauma, orthopaedic and
urology etc. The hospital is one of the few centres in India offering Uterine
Thermochoice Thermal Balloon Therapy for Dysfunctioning Uterine Bleeding (DUB)
patients. Beside this, several private hospitals such as, Kasturba Hospital, Bhatia
General Hospital and Adarsh Hospital are also present in Valsad.
Tourism:
The Tourism department built the Fire Temple at Udawada in 1742, which is also
known Fire Temple for the Parsi community in India, makes the city a famous
pilgrimage center throughout the world. Dharampur is surrounded on three sides by
the Sahyadri Mountains which grace the town with pleasant climate throughout the
year. The collection at the Lady Wilson Museum in Dharampur includes tribal art and
art crafts that highlights the local culture. Besides this, District Science Centre is also
present in Valsad Proximity of Valsad with Daman & Diu, which has increased the
graph of tourist flow in the district.
1.10 PLANNING BRIEF
1.10.1 Planning Concept (Type of industries, facilities, transportation, etc.) Town and
Country Planning /Development authority Classification:
There is a cluster of numerous large-scale, medium-scale and small-scale industries,
engaged in the manufacture of variety of products like pharmaceuticals, dyes and
chemicals, paper mills, paints, plastics, packaging, textiles, specialilty chemicals,
pesticides and others in the Gujarat Industrial Development Corporation (GIDC)
notified area of Vapi.

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1.10.2 Land use Planning (breakup along with green belt etc.):
The existing as well as proposed expansion project is located within the Notified
Industrial Area by Government of Gujarat and due to the proposed project there will
not be any change in the land use pattern of the region. Proposed Green belt
planning in the project area is as below.

For Green Belt Development as per the revised layout plan, the company proposes
150.00 m2 (18.6%) of green belt of the total land, i.e. 806 sq. meter. The company
shall develop green belt along the periphery of the proposed site and in common
premises available outside the company premises.

While selecting the plants species to be grown in the green belt zone, following
points will be taken into account:
1. Climatic condition and soil characteristics of the region.
2. The air pollution emitted by the industry – gaseous and particulate matter. Plant
interaction with both gaseous and particulate pollutants and to a great extent
absorbs them and thus, removes them from the atmosphere.
3. Characteristics of plants including shapes of crowns considered necessary for
effective absorption of pollutant gases and removal of dust particles.
4. Height of the plants should not be too high to be lethal.
5. For absorbance of gases, the duration of the foliage should be longer.
Vegetation controls soil erosion rates significantly. The decrease of water erosion
rates with increasing vegetation cover is exponential. This review reveals that the
decrease in water erosion rates with increasing root mass is also exponential. Plant
species having good root system are selected, so that soil erosion can be checked.
SITE PLAN WITH AREA TABLE AT EXISTING & AFTER PROPOSED EXPANSION
S. Area in m2
Particulars Area in %
No. Existing Proposed Total
1.0 Total plot Area 806 0 806 100
1.1 Production Plant 200 50 250 31.01
1.2 Office & lab area 100 0 100 12.40
1.3 Green Belt 150 0 150 18.61
1.4 Raw materials & F G storage 50 50 100 12.40
1.5 ETP area 40 0 40 4.96
1.6 Boiler shed area 20 0 20 2.48
1.7 solid waste storage area 20 0 20 2.48
1.8 Toilet block 10 0 10 1.24
1.9 Open space 216 -100 116 14.39

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1.10.3 Site map with Green Belt Development Planning:

1.10.4 Assessment of Infrastructure demand (Physical & Social):


There is no need for any infrastructure demand in terms of physical or social needs
for the proposed expansion.
1.10.5 Amenities/ Facilities:
GIDC Notified Industrial Area of Vapi has the available infrastructure like water,
electricity, roads, rail, transportation, availability of raw material and drainage system.
1.11 PROPOSED INFRASTRUCTURE:
1.11.1 Industrial Area (Processing Area):
The proposed infrastructure to manufacture products will be built with standard
engineering design considering all the relevant parameters related to environment,
health and safety.
1.11.2 Residential Area (Non Processing Area):
No residential area is involved in the proposed expansion project

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1.11.3 Green Belt:


Green belt will be provided and maintained at the tune of 18.6% of the total land
area. Additional green belt shall be developed at other land in GIDC to meet the
criteria of 33% greenbelt of total plot area.

1.11.4 Social Infrastructure:


Not applicable

1.11.5 Connectivity (Traffic and Transportation Road/Rail/ Metro/ Water ways etc):
The project site is very well connected by road through National Highway no. 8,
western railways.

1.11.6 Drinking Water management (Source & Supply of water) :


Source of water is from GIDC water supply services.

1.11.7 Sewerage System:


GIDC has provided sewerage system to dispose the sewage effluent.

1.11.8 Industrial Waste Management:


Industrial liquid effluent generated after proposed expansion will be treated in
modified existing ETP of primary, secondary & tertiary treatment unit and will be
discharged through GIDC underground drainage to CETP Vapi for further treatment
and disposal into Tidal zone of River Damanganga to Arabian sea.(Membership
certificate is attached as Annexure-6)
Generated domestic liquid waste is being disposed off through septic tank.
1.11.9 Solid/Hazardous Waste Management:

S. Quantity, TPA
Type Disposal
No. Existing Proposed Total
Process Residue Sell to actual/authorized
1. (Auramine Sludge) 18.00 391.57 409.57 users or Dispose off into
(Sch: I/26.1) TSDF, Vapi
Process Residue Dispose off into TSDF,
2 0.00 199.90 199.90
(Sch: I/26.1) Vapi
ETP Waste Dispose off into TSDF,
3. 1.80 23.20 25.00
(Sch:I/35.3) Vapi
Used Oil Collection, storage &
4. 0.01 0.01 0.02
(Sch: I/5.1) sell to register recycler
Discarded Containers Collection, storage &
5. 2.00 1.00 3.00
(Sch:I/33.1) sell to register recycler
Sludge from Wet Dispose off into ETP
6. Scrubber 0.00 1.00 1.00 along with scrubbing
(Sch:I/37.1) water
(Membership certificate is attached as Annexure-6)

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1.11.10 Power Requirement & Supply / Source:


Power requirement for proposed project will be taken from DGVCL.
1.12 REHABILITATION AND RESETTLEMENT (R&R) PLAN:
1.12.1 Policy to be adopted (Central/ State) in respect of the project affected persons
including home oustees, land oustees and landless labourers (a brief outline
to be given):
There will be no rehabilitation and resettlement undertaken as labours and workers
from local & nearby areas for the proposed construction activity which will be minor
as the proposed expansion activity is to be undertaken at the existing site.
1.13 PROJECT SCHEDULE & COST ESTIMATES:
1.13.1 Likely date of start of construction and likely date of completion (Time
schedule for the project to be given):
After obtaining Environmental clearance and Consent to Establish from GPCB, the
company shall start the proposed minor construction and commissioning of the
project.
1.13.2 Estimated project cost along with analysis in terms of economic viability of
the project:
Estimated project cost along with the analysis in terms of economic viability of the
project is given as below.
CAPITAL COST PROJECTION

S. Cost in INR (Lakhs)


Particulars
No. Existing Proposed Total
2
1.0 Land 806 m 22.64 00 22.64
2.0 Building 28.17 6.00 34.17
3.0 Equipment & machineries 39.52 22.00 61.52
4.0 Pipes & fittings 8.00 5.50 13.50
5.0 Utilities 8.00 00 8.00
6.0 Environmental Management System 6.00 18.00 24.00
Total Project Cost 112.33 51.50 163.83
UTILITIES REQUIREMENT
S.
Particulars Existing Proposed Total
No.
1.0 Utilities
1. Boiler, TPH 0.3 00 0.30
2. Boiler, TPH 00 0.60 0.60
3. Thermopack, k cal/hr. 2.00 00 2.00
4. Hot air generator, lakhs k cal/hr. 4.00 00 4.00
5. Cooling Tower, TR 50.00 00 50.00
6. D.G. Set (Standby), KVA 00 82.50 82.50
2.0 Power from DGVCL, KVA 90.00 50.00 140.00
3.0 Fuel
1. Natural Gas (SCM/Hr.) 20 40 60

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Steam Boiler (0.3 Tons/Hr.)


Natural Gas (SCM/Hr.)
2. 00 60.00 60.00
Steam Boiler (0.6 Tons/Hr.)
Natural gas (SCM/Hr.)
3. 20.00 40.00 60.00
Thermopak: I (2 lakhs)
Natural gas (SCM/Hr.)
4. 50.00 50.00 100.00
HAG (4 lakhs)
Fuel (HSD) kg/Hr.
5. 0.00 15.00 15.00
[Link] (Capacity: 82.5KVA)
4.0 Water from GIDC Vapi KLD 15.00 25.08 40.08
5.0 Waste Water (Industrial) KLD 9.00 27.16 36.16
PROJECT VIABILITY
S.
Particulars Amount (INR Crores)
No.
1. Proposed Sale 15.000
2. Raw Material Cost 12.000
3. Power & Fuel 0.450
4. Labour Cost 0.625
5. Environmental Management System 0.225
6. Maintenance Cost 0.100
7. Selling, Packing & Office Expenses 0.100
8. Proposed Profit 1.500

The company will provide budgetary provision for the recurring/operating expenses
for environmental issues while planning the allocation of funds during the annual
budgetary planning.
RECURRING/OPERATING COST PER ANNUM
S. Proposed
Component
No. (Rs. in Lacs/annum)
1. Environment & Safety Management System 10.00
2. Greenbelt Maintenance 0.25
3. Solid waste Disposal 7.00
Total 17.25

1.14 ANALYSIS OF PROPOSAL (FINAL RECOMMENDATIONS):


1.14.1 Financial and social benefits with special emphasis on the befit to the local
people including tribal population, if any, in the area:
Proposed expansion activity will provide benefits to the local people in terms of
financial and social welfare.

 Local people will get direct financial benefit by way of employment.


 Local people will get some contracts of supply and services to get indirect
income.
 Company will contribute in social upliftment programs by the way of improving
education and health facilities in nearby area.

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ANNEXURES

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Prefeasibility Report Pravin Industries

ANNEXURE: 1

Location map showing the Project site and inter-state boundary within 10 kms
radius

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Prefeasibility Report Pravin Industries

ANNEXURE: 2

Plant Layout

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Prefeasibility Report Pravin Industries

ANNEXURE: 3

Detailed project description with process details - MANUFACTURING


PROCESS
The company is using the latest available process technology for the production.
This chapter includes the manufacturing process of the product, chemical reactions,
and material mass balance & mole balance for the product.

MANUFACTURING PROCESS & MASS BALANCE

(1.1) DIRECT RED 23 ( DIRECT SCARLET 4BS) Crude

Water Para amino Acetanilide Water


Soda Ash DISSOLUTION OF JAU
DIAZOTIZATION Aniline
Ice COUPLER Ice
Time- 4.0 Hrs Caustic Lye
Sodium Nitrite Time- 8.0 Hrs Steam
HCl

Steam condensate
Steam loss as effluent
Steam
COUPLING
Common Salt Time- 12.0 Hrs
Steam [Link] effluent Steam loss

FILTRATION Time- 4.0 Hrs Filtrate To ETP

WET CAKE

TRAY DRYING
Time- 48 Hrs Water vapors

CRUDE MATERIAL

PULVERIZER & BALL MILLING

FINAL PRODUCT: CRUDE DIRECT RED 23

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(1.2) DIRECT RED 31 (Direct Red 12B) CRUDE

Soda Ash
Water Sodium Nitrite : Steam loss:
Rhodulene Acid DISSOLUTION OF
DIAZOTIZATION Aniline Ice
HCL COUPLER
Time- 4.0 Hrs Ice
Water Steam as effluent:
Time- 8.0 Hrs
Steam

Steam Steam loss

Common Salt
COUPLING
Steam as effluent To ETP

FILTRATION Filtrate

WET CAKE

Water vapours
TRAY DRYING

CRUDE MATERIAL

PULVERIZER & BALL MILLING

FINAL PRODUCT: DIRECT RED 31 CRUDE

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(1.3) ACID SCARLET MoO( ACID RED 73)

Sodium Nitrite
HCL Caustic Soda
Water DIAZOTIZATION G Salt
Water
Para Amino Azo Benzene 9548 Kg Ice
DISSOLUTION OF COUPLER
Ice
Time – 4.0 Hrs Soda Ash Time – 4.0 Hrs
Soda Ash

Salt: COUPLING
Time – 4.0 Hrs

FILTRATION Filtrate

WET CAKE

Water vapours
TRAY DRYING

CRUDE MATERIAL: 1440 Kgs

PULVERIZER & BALL MILLING

CRUDE ACID SCARLET MoO( ACID RED 73)

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(1.4) BISMARK BROWN (BASIC BROWN 1)

Ice Sodium Nitrite


HCl
Water DIAZOTIZATION AND COUPLING MPD

Salt

Filtrate to ETP
FILTRATION

WET CAKE

Water vapours
TRAY DRYING

CRUDE MATERIAL

PULVERIZER & BALL MILLING

CRUDE BISMARK BROWN (BASIC BROWN 1)

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( 1.5) CHRYSODINE ( BASIC ORANGE 2)

Ice
HCI Water
DIAZO OF ANILINE COUPLER SOLUTION Steam
Aniline
Sodium Nitrile MPD
Water

Ice COUPLING AND ISOLATION


Steam
salt

FILTRATION To ETP

DRYING
Wet cake Water vapours

CRUDE

PULVERISING, BALLMILLING

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(1.6) ACID ORANGE: II ( ACID ORANGE 7)

Sodium Nitrite
HCL Caustic Soda
Water DIAZOTIZATION Beta Napthol
Water
Sulphanilic Acid
Ice
9548 Kg Ice
DISSOLUTION OF COUPLER
Charcoal Time – 4.0 Hrs Soda Ash Time – 4.0 Hrs
Soda Ash

Salt COUPLING
Time – 4.0 Hrs

FILTRATION Filtrate

WET CAKE

Water vapours
TRAY DRYING

CRUDE MATERIAL

PULVERIZER & BALL MILLING

CRUDE ACID ORANGE: II ( ACID ORANGE 7)

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(1.7) Basic Auramine-O (BASIC YELLOW 2)


Formalin
H2SO4
Di Methyl Aniline CONDENSATION

Water CENTRIFUGE Filtrate to ETP

Di. Acid
METHANE BASE Caustic
Water
Methane Base
T G Urea REACTOR Process Gas to Scrubber Scrubber
Sulphur

Water REACTOR To ETP


Acetic acid

FILTRATION Auramine Sludge

Common Salt FILTRATE

FILTRATION & CENTRIFUGE Filtrate to ETP

DRYING IN SFD Drying loss

PRODUCT: BASIC AURAMINE –O (Basic Yellow 2)

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(2.1) Mass Balance for Methyl Violet Liquid

Di methyl aniline
Para foprmaldehyde
Monomethyl Aniline
Catalyst:
Reactor
Oxygen
Acetic Acid

Heating 600C

Product: Methyl Violet liquid

(2.2) Mass Balance for Malachite Green liquid

Di methyl aniline
Benzaldehyde
Hydro Chloric acid
Acetic acid Reactor
Catalyst
Ethyl Cellosolve
Oxygen

Heating 60 0C

Product: Malachite Green liquid

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(2.3) Mass Balance for Diamond Green Liquid


Di ethyl aniline
Benzaldehyde
Acetic acid Reactor
Urea
Catalyst
Oxygen

Heating 60 0C

Product: Diamond Green liquid

(2.4) Mass Balance for Victoria Blue Liquid

Dimethyl Aniline
Para Formaldehyde
Phenyl Alpha Naphthalene Amine
Catalyst Reaction
Oxygen
Acetic Acid

Heating 60 0C

Product : Victoria Blue Liquid

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(2.5) Mass Balance for Auramine Liquid

Auramine – OF
Acetic acid
Glycerin
Hydro Reaction

Heating 60 0C

Product : Auramine liquid

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Di methyl aniline (3.1) Mass Balance for Methyl Violet Crystal


Para foprmaldehyde
Monomethyl Aniline
Catalyst
Reactor
Oxygen
Acetic Acid

Water Heating

Clarification Sludge

Caustic Neutralisation

Filtration Filtrate to ETP

Wet cake

Water Washing Wash Water to ETP

Wet cake

Hydrochloric Acid Paste Forming

Tray Drying Evaporation loss

Product: Methyl Violet

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Di methyl aniline
Benzaldehyde (3.2) Mass Balance for Malachite Green Crystal
Hydro Chloric acid
Acetic acid Reactor
Catalyst
Ethyl Cellosolve
Oxygen

Water: 500 kgs Heating

Water: 250 kgs Filtration & Washing Sludge: 20 kgs

NaOH: 60 kgs Precipitation

Filtration Filtrate to ETP: 950 kgs

Wet cake

Oxalic acid: 75 kgs


Water: 170 kgs Purification & Crystallization

Filtration Filtrate to ETP

Wet cake

Tray Drying Evaporation loss

Product: Malachite Green Crystal

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(3.3) Mass Balance for Diamond Green crystals


Di ethyl aniline
Benzaldehyde
Acetic acid Reactor
Catalyst
Oxygen

Water Heating

Water Filtration & Washing Sludge

Caustic Precipitation

Filtration Filtrate to ETP

Wet cake

Sulphuric Acid
Glauber Salt Salting
Water
Filtration Filtrate to ETP

Wet cake

Tray Drying Evaporation loss

Product: Diamond Green Crystal

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(3.4) Mass Balance for Victoria Blue crystals

Dimethyl Aniline
Para Formaldehyde
Phenyl Alpha Naphthalene
Amine
Catalyst Reaction
Oxygen
Acetic Acid

Water Heating

Water Filtration & Washing Sludge

Caustic Precipitation

Filtration Filtrate to ETP

Wet cake

Sulphuric Acid
Glaubers Salt Salting
Water
Filtration Filtrate to ETP

Wet cake

Product: Victoria Blue Crystal Drying Evaporation loss

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(3.5) Auramine-OF (Solvent Yellow-34)

Formalin
H2SO4 CONDENSATION
Di Methyl Aniline

Water CENTRIFUGE Filtrate to ETP

Di. Acid
METHANE BASE Caustic
Water

Methane Base
T G Urea REACTOR Process Gas to Scrubber Scrubber
Sulphur

Water REACTOR To ETP


Acetic acid

FILTRATION Auramine Sludge

Sodium nitrate FILTRATE

FILTRATION & CENTRIFUGE Filtrate to ETP

TRAY DRYING Drying loss

PRODUCT: AURAMINE –OF (Solvent Yellow-34)

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ANNEXURE: 4
Water requirement letter from Notified industrial estate

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ANNEXURE: 5

 Quantity of Waste Water (liquid waste) generation and its management :

S. Effluent Generation, KLD


Particulars
No. Existing Proposed Total
A. Domestic 1.8 00 1.80
B. Industrial
1. Processing, Washing & Scrubber 8.00 25.66 33.66
2. Boiler 0.00 0.50 0.50
3. Cooling 0.00 0.50 0.50
4. Floor/container washing 1.00 0.50 1.50
Total Industrial 9.00 27.16 36.16
C. Gardening 0.00 00 00
Grand Total (A+B+C) 10.80 27.16 37.96
Septic Tank/Soak Pit 1.80 00 1.80
To CETP 9.00 00 9.00
To MEE/Centrifuge 00 27.16 27.16

Water Balance Diagram At Existing Scenario

Total Water Consumption, 15 KL/Day source from GIDC Water supply

Domestic: 2.0 Processing , Boiler:1.0 Cooling: 2.0 Floor/container/equip. Gardening: 1.0


Washing, scrubber: 8.0 washing: 1.0

Septic tank/ 0 0 1.0


soak pit: 1.8 8.0

9 M3/Day

Primary & Tertiary ETP

CETP, VAPI

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Water Balance Diagram After proposed expansion

Total Water Consumption, 40.08 KL/Day ( Fresh: 13.62 KL/day + Recycle: 26.46 KL/Day) source from GIDC Water supply

Domestic: 2.0 Processing , Boiler:3.0 Cooling: 3.0 Floor/container/equip. Gardening: 1.0


Washing, scrubber: 29.58 washing: 1.5

Septic tank/ 0.5 0.5 1.5


soak pit: 1.8 33.66

27.16 6.5

MEE/Centrifuge
9 M3/Day

MEE Salt to TSDF: 0.55 Loss: 0.15 Condensate Primary & Tertiary ETP
Recycle: 26.46
CETP, VAPI

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Details of Effluent Treatment Plant with Proposed Modification


Product : Organic Dyes
Source of effluent : Process, washing & utilities
Actual Flow : 36.16 kl/day (27.16 kl/day Concentrated + 9.0 kl/day Normal)
Design parameter : As under
Quantity of Waste Water (Liquid Waste) Generated and its Management
Combined Final treated CETP
S. Concentrated
Parameters untreated effluent Inlet
No. effluent
normal effluent (normal) norms
1. pH 8.78 5.58 7.5 6.5 to 8.5
2. Colour [Link] 600 800 50-60 <100
3. Suspended solids mg/l 528 1016 80-100 <300
Total Dissolve Solids
4. 4200 18300 7000-8000 -
mg/l
5. Oil/Grease mg/l 2.38 0.18 0.5 <10
6. B.O.D. mg/l 534 6700 200-250 <400
7. C.O.D mg/I 1780 22167 700-900 <1000
8. NH3-N mg/l 115.0 45.0 10-20 <50
Phenolic Compound
9. 0.20 1.4 0.1 <1
mg/l
Based on the above criteria effluent treatment plant having under mentioned specification is
required to install:
Details of Effluent Treatment Plant for normal effluent stream (9.0 Kl/Day) with
proposed modification:
S. Capacity, M3
Name of the unit MOC
No. Existing Proposed Total
1. Collection tank with air sparger 20.4 0 20.4 RCC/TL
2. Sodium Hypo Chlorite dossing tank 0.5 0 0.5 HDPE
3. Neutralization Tank 20.4 0 20.4 RCC/TL
4. Hydrated lime dosing tank 0.5 0 0.5 HDPE
5 PAC dosing tank 0.2 0 0.2 HDPE
6. P E Dosing tank 0.035 0 0.035 HDPE
7. Floculator 2.0 0 2.0 MSRL
8. Primary Clarifier 15.2 0 15.2 RCC
9. Filter nutsch 25 0 25 MSRL
10. Primary Holding Tank 14.4 0 14.4 RCC
11. Sand bed filter 1.1 0 1.1 MS Epoxy
12. Activated carbon bed filter 1.1 0 1.1 MS Epoxy
13. Final Holding Tank 0.5 0 0.5 HDPE

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Details of Effluent Treatment Plant for concentrated effluent stream (27.16 Kl/Day)
(proposed) (27.16 Kl/Day):
S.
Name of the unit Capacity, M3 MOC
No.
1. Collection tank 2.0 RCC/TL
2. Caustic dosing tank 0.1 HDPE
3. Neutralization tank 1.0 HDPE
4. Final Holding tank 5.0 HDPE
Details of Multi Effect evaporator
S. Retention time
No. Name of Equipment ID MOC Capacity
Req. Prov.
1. Storage Tank V-1 HDPE 30 KL 2 day 7 hrs
2. Condensate collection Vessel V-2 M.S 500 L 1h 2 hrs.
3. Salt Collection vessel V-3 M.S. 500 L 3 hrs 10 hrs
4. Crystallizer V-4 SS 6 KL 2 hrs 10 hrs
5. CALENDRIA-1 CL - 1 Titanium 28 M2 1h 2 hrs
6. CALENDRIA-2 CL - 2 Titanium 28 M2 1h 2 hrs
7. CALENDRIA-3 CL - 3 Titanium 28 M2 1h 2 hrs
8. PRE-HEATER PHE-1 Titanium 2.2 M2 - -
9. PRE-HEATER PHE-2 Titanium 2.2 M2 - -
10. PRE-HEATER PHE-3 Titanium 2.2 M2 - -
11. Pump - 1 P-1 CI 3 HP - -
12. Pump - 2 P-2 CI 5 HP - -
13. Pump - 3 [ VCP ] P-3 CI 10 HP - -
14. Pump - 4 P-4 CI 5 HP - -
15. Nutsch Filter N-1 MSRL 2.25 M2 - -
16. Centrifuge CF-1 SS 48 - -

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Brief process of waste water treatment:


There are two streams of effluent generated from the process. i.e. concentrated (High
COD/TDS) and normal ( low COD/TDS).
Both the streams are collected in a separate collection tank for treatment.
1. Normal effluent stream:
Normal effluent generated from the process, washing and utilities is passed through
oil/grease removal tank and collected in collection cum equalization tank, where entire
effluent is equalized. Average 500 liters/day of scrubber effluent is generated having high
Ammonical nitrogen, which is treated with sodium hypo chlorite solution to destroy the
Ammonical nitrogen. Then entire effluent is transferred to neutralization tank, where
hydrated lime and PAC is added. After the neutralised effluent is transferred to Floculator
followed by primary settling tank. In a Floculator poly electrolyte is added to get good quality
of flocks. Flock are settled down in settling tank and removed in filter nutsch. Supernant
from primary settling tank is finally passed through sand bed filter and activated carbon filter
to remove any traces of organics and colour. Final treated effluent is tested and discharges
into underground effluent drainage line to CETP for further treatment and disposal.
2. Concentrated effluent stream:
Generated from the process is collected in a collection tank. The effluent from collection
tank is transferred to neutralization tank; it is neutralized with caustic lye up to neutral pH.
Then it is collected into holding tank, from where it is taken to proposed multi effect
evaporation system. MEE condensate is recycling in the process and salt from MEE is
dispose off into TSDF, Vapi.

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ANNEXURE: 6

MEMBERSHIP CERTIFICATE OF CETP, VAPI AND TSDF VAPI

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ACCEPTANCE LETTER FOR CETP AUTHORITY FOR ADDITIONAL EFFLUENT

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ANNEXURE: 7

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ANNEXURE: 8
Copy of plot allotment letter issued by GIDC

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COPY OF NOTIFICATION REGARDING THE UNIT IS LOCATED IN NOTIFIED


INDUSTRIAL AREA

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ANNEXURE: 9
A schematic representation of the feasibility drawing

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ANNEXURE: 10
DETAILS OF AIR POLLUTION & ITS CONTROL MEASURES FOR EXISTING &
PROPOSED EXPANSION

Flue gas emission:


 At present, the unit is having one number of natural gas fired 0.3 TPH capacity of
steam boiler, one number of natural gas fired thermopack with capacity 2 lakhs k
cal/hr and one number of gas fired hot air generator having capacity is 4 lakhs k
cal/hr. After proposed expansion, there will be no addition of new boiler, thermopak
and hot air generator. Existing utilities will be used. Only increased the operating
hours and fuel consumption.
 One number of 82.5 KVA capacities of D G set will be installed. It is used only during
power failure. Also one number of natural gas fired steam boiler of 600 kgs/hr
capacity will be installed.
 Adequate stack height and stack monitoring facilities is provided.

Process Gas Emission:


 Presently, the unit has installed one number two stage (alkali and water followed by
acid scrubber) to scrub H2S gas and NH3 gas generated from the process of Basic
Auramine- O product. After proposed expansion, there will be increased in process
gas emission from Basic Auramine-O product as well as Auramine-OF proposed
product. Process gas i.e. H2S and NH3 will be scrubbed in modified existing
scrubbing system. Also there is a spin flash dryer operated through gas fired hot air
generator having inbuilt cyclone separator followed by bag filter and 11 meters height
of chimney.

Flue Gas Emission

Details
S.
Particulars After proposed Remarks
No. Existing
Expansion
1.0 Capacity of D G set 0 82.5 KVA Proposed
1.1 Fuel used 0 HSD
1.2 Consumption 0 15 lits/hr
1.3 APC provided 0 11 meters chimney

Existing will be
utilized for
proposed expansion
Capacity of Steam
2.0 300 kgs/hr 300 kgs/hr by increase the
boiler
working hours
(Presently operating
for 6 hrs)
2.1 Fuel used Natural gas Natural gas
2.2 Consumption 20 SCM/hr 60 SCM/Hr
11 meters
2.3 APC provided 11 meters chimney
chimney

3.0 Capacity of 2 Lacs K Cal 2 Lacs K Cal Existing

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Thermopak
3.1 Fuel Used Natural gas Natural gas
3.2 Consumption 20 SCM/Hr 60 SCM/Hr
11 meters
3.3 APC Provided 11 meters chimney
chimney

Capacity of Hot air


4.0 4 Lacs K Cal 4 Lacs K Cal Existing
generator
4.1 Fuel Used Natural gas Natural gas
4.2 Consumption 50 SCM/Hr 100 SCM/Hr
4.3 APC Provided Direct firing Direct firing

Capacity of Steam
5.0 0 600 kgs/hr Proposed
boiler
5.1 Fuel used 0 Natural gas
5.2 Consumption 0 60 SCM/Hr
5.3 APC provided 0 11 meters chimney

Process Gas Emission:

Details
Sr.
Particulars After proposed Remarks
No. Existing
Expansion
5.0 Stack attached to Reactor Reactor
Three stage Three stage
Alkali followed Alkali followed
5.1 APC provided Existing will be modified
by Water and by Water and
acid scrubber acid scrubber
5.2 Height of vent 11 meters 11 meters
NH3: <175 mg/Nm3
5.3 Expected Emission
H2S : < 10 mg/Nm3
Spin Flash Spin Flash
6.0 Stack attached to
dryer dryer
Cyclone Cyclone
separator separator Existing
6.1 APC provided
followed by followed by bag
bag filter filter
6.2 Height of vent 11 meters 11 meters
6.3 Expected emissision PM: <150 mg/Nm3

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Details of Three stage scrubbing system

The only process emission is that from the production of Auramine-O. This
process generates simultaneous emission of Ammonia & hydrogen sulphide
gas.

The company has provided a two stage absorption system to control the air
pollution by this process emission.
In the first stage a ventury scrubber absorbs the hydrogen sulphide gas into the
caustic soda solution to generate sodium hydrosulphide solution as per the
following reaction.
H2S+ NaOH NaHS + H2O
The gas now has only ammonia gas which enters the packed tower in which
the cold water is circulated to absorb this gas and makes liquor Ammonia
solution and finally traces of ammonia gas is passes through acid scrubber.

The specifications of ventury scrubber and packed tower are given below: -
1. Ventury Scrubber :-
MOC : PP/FRP
Diameter: 150 mm
Length: 1650 mm
Throat Dia: 50 mm
Nozzle Dia: 15 mm

2. Packed Tower :-
MOC: PP/FRP
Diameter: 300 mm
Height: 2500 mm
Packed height: 1500 mm
Packing: 20 mm NB Ceramic racing ring

3. Acid scrubber:
MOC: PP/FRP
Diameter: 300 mm
Height: 2500 mm
Packed height: 1500 mm
Packing: 20 mm NB Ceramic racing ring

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THREE STAGE H2S, NH3 GAS SCRUBBING SYSTEM

STACK
PG

H2 S + NH 3

Packed
Ventury column
Scrubber

NRV
DILUTE NaOH
Blower
REACTOR
Water Di. Acid

Specification of air Pollution control systems attached to spin flash Dryer

Spin flash Dryer


Attached to
(Built in)
Temperature 160
Type Reverse pulse jet
No of bags 24
Area, m2 98.4
Air to cloth ratio m2/m3/min 0.6
Bag material Polyacrilonimine + PTFE
Max op temp, 0C 160 - 200
Ventury 24
No of valves 24
Blower m3/hr 9000
Motor HP 30/2900
Stack dia, mm 500
Stack height, meter 20
Expected SPM, mgm/nm3 20

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PROCESSA FLOW DIAGRAM OF SPIN FLASH DRYER

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COPY OF EXISTING CCA

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