A

INDUSTRIAL TRAINING REPORT ON

12 WEEKS TRAINGING AT M/s SALUNKHE BROTHERS

[Link] P.V.T LTD

SUBMITTED BY: - PURSHOTTAM ABHAY AWALEKAR

UNDER GUIDANCE OF: - [Link]

DEPARTMENT OF MECHANICAL ENGINEERING

2025-2026

i
 ABSTRACT

This document outlines the details of the 12-week industrial training

program completed at Salunkhe Brother's Engg Works Pvt. Ltd.,
commencing on 1st June 2025. The main aim of this training was to
connect the theoretical knowledge gained during the Diploma in
Mechanical Engineering with its real-world industrial applications.

Throughout the training, I had the opportunity to observe and participate in

various mechanical engineering operations such as fabrication work,
equipment setup, preventive maintenance, and quality assurance methods.
Particular focus was also given to understanding project scheduling,
effective resource utilization, and strict compliance with workplace safety
measures.

The training offered practical experience with different mechanical tools

and machinery while providing an overview of the execution process in
engineering contract projects. Additionally, it helped me gain familiarity
with technical documentation, reporting procedures, and cross-disciplinary
coordination, all of which are vital for project success.

In conclusion, this industrial training has played a vital role in

strengthening my technical knowledge, analytical skills, and professional
development. The exposure and learning acquired during this period will
act as a valuable stepping stone in shaping my career as a mechanical
engineer.

ii
 ACKNOWLEDGEMENT

I am truly grateful to Salunkhe Brother’s Engg Works Pvt. Ltd. for

granting me the opportunity to complete my 12-week industrial training at
their esteemed organization. The experience has been extremely valuable,
allowing me to strengthen my technical knowledge while also gaining
practical exposure to the mechanical engineering field.

I owe special thanks to my training supervisor and all the staff members of
the company for their constant support, insightful guidance, and
cooperation throughout the training. Their willingness to share knowledge,
clear my doubts, and provide hands-on learning opportunities has been
both encouraging and inspiring.

I would also like to express my appreciation to my respected faculty

members and my institute for organizing this training program and
motivating me to give my best. Their continuous guidance has played a
significant role in shaping my professional development.

Lastly, I am thankful to my family and friends for their encouragement,

patience, and moral support during this journey. Their motivation has been
a key factor in successfully completing this training.

This training has been a turning point in my academic journey, and I

firmly believe that the knowledge and skills gained will serve as a strong
foundation for my future career as a mechanical engineer.

iii
 CONTENTS

Page
Sr. No Content
No.

Title Page i
ABSTRACT ii
ACKNOWLEGEMENT iii
CONTENTS iv-v

Chapter 01:
1. 6-8
Organization structure of Industry and general layout
1.1. Company Details 6
1.2. Organization Structure 7
1.3. Plant Layout 8
Chapter 02:
2. Introduction to Industry / Organization (history, type of products 9-14
and services, turn over and number of employees)
2.1. Year of Establishment and Turnover 9

2.2. Vision and Mission 9

2.3. Collaborations of the Company 9

2.4. Types of Machines and Equipment 10-13

2.5. Special Equipment and Inspection Tools 14
Chapter 03:
Types of Major Equipment’s/raw materials/
3. instruments/machines/ hardware/software used in 15-21
industry with their specifications, approximate cost, specific use
and routine maintenance done

3.1. Major Equipment and Instruments 15

3.2. Raw Materials 16

3.3. Machines 17-20

iv
 3.4. Hardware and Software 21
Chapter 04:
Processes/ Manufacturing techniques and methodologies and
4. 22
material handling
procedures
4.1. Hardware and Software 22
4.2. Material Handling Procedures 22
4.3. Manufacturing Processes 22
Chapter 05:

5. Testing of Hardware/Software/ Raw materials/ Major material 23

handling product (lifts, cranes, slings, pulleys, jacks, conveyor
belts etc.) and material handling procedures.
5.1. Testing of Hardware, Software, and Raw Materials 23
Chapter 06:
6. 24
Safety procedures followed and safety gears used by industry.
Chapter 07:
7. Particulars of Practical Experiences in Industry/Organization if 25
any in Production/Assembly/Testing/Maintenance.
Chapter 08:
8. 26-28
Detailed report of the tasks undertaken (during the training)
Chapter 09:
9. Special/challenging experiences encountered during training if 29
any (may include students liking & disliking of workplaces)
Chapter 10:
10. 30
Conclusion
Chapter 11:
11. 31
References / sources of information

v
 CHAPTER 1: Organization structure of the Industry and general
layout.

1.1. Company Details:-

1.1.1. Owner of company-

Mr. Pradeep Vetal, the proprietor of the company, holds the
responsibility of supervising overall business activities, formulating
strategies, and making key decisions. Under his leadership, the
organization has been able to progress steadily, achieve its goals, and
ensure long-term growth and sustainability.
1.1.2. Type of company-
The company is engaged in the manufacturing sector, with a
primary emphasis on delivering superior-quality products that cater to
market requirements. As a production-driven organization, it is well-
equipped with advanced machinery, a skilled workforce, and streamlined
procedures that collectively ensure both operational efficiency and
product excellence.

1.2. Nature of Company:-

The company operates within the manufacturing domain, with expertise
in producing premium-quality industrial components. Its workflow is structured and
systematic, beginning with the acquisition of raw materials and extending through
machining, fabrication, and assembly, before concluding with inspection, finishing,
and dispatch. The use of modern technology, a skilled workforce, and strict quality
assurance measures guarantee precision, efficiency, and dependability throughout
every stage of production.

1. Raw Material Procurement:

High-grade raw materials are sourced from trusted suppliers to ensure
product quality from the initial stage.
2. Material Preparation:
Raw materials are inspected, cleaned, and processed into a form suitable for
production.
3. Production:
Specialized machinery and skilled personnel are utilized to transform raw
materials into finished products through precision operations, machining.
4. Quality Inspection:
Each product undergoes stringent quality checks to meet both industry
standards and customer specifications.
5. Packaging & Dispatch:
Finished goods are securely packaged and prepared for delivery to
customers, ensuring safe transit and preservation of quality

6
1.3. Various Departments in Company:-

ORGANISATION STRUCTURE

7
1.4. Plant Layout:-

8
9
 CHAPTER 2: Introduction to Industry / Organization

2.1. Turnover of the company, Year of Establishment of the company:-

Founded in 1994, the company has progressively expanded its operations
and earned a reputable position within the manufacturing industry. Supported by a
committed team of 78 employees, it operates efficiently through two production
shifts to maintain steady output. With an annual turnover of around ₹28.96 crore,
the company demonstrates a solid market presence and continued customer trust.
2.2. Vision/Mission Statements of the Company:-
 Vision: “To be a leading manufacturer recognized for delivering superior
quality products, innovative solutions, and exceptional customer satisfaction
while contributing to sustainable industrial growth.”
 Mission:
1. To consistently produce high-quality products that meet or exceed
customer expectations.
2. To adopt advanced manufacturing technologies for improved
productivity and efficiency.
3. To ensure safe, sustainable, and environmentally responsible
operations.
4. To foster employee growth and skill development for long-term
organizational success.
2.3. Customers of the company:-

The company maintains collaborations with both domestic and international

partners to strengthen its manufacturing capabilities and market presence.

 Domestic collaborations include partners with trusted raw material suppliers,

equipment manufacturers, and service providers to ensure quality and
reliability.
 International customerss provide access to advanced manufacturing
technologies, specialized equipment, and global best practices, enabling the
company to remain competitive in a rapidly evolving market.

Sr. No. Customer Name Location

1 Hyosung Goodspring Inc. South Korea
2 Ruhrpumpen Industrial Mexico
3 Crane Pumps and System United States
4 Crane BSU t/a Viking Johnson United Kingdoms
5 KSB Pumps &Valves South Africa
6 Kiloskar Pumps PVT LTD India

10
2.4. Types of machine/equipment’s with detail information:-

 Types Of Machines-

Sr. No. Machinery / Make Specification Remark

Equipment
1 HBM - 5T - Buffalo 4.5 Mtr. Cross, FANUC
CNC Machinery Co. 3.2 Mtr. 31iMB
Ltd. (Taiwan) Height, 1.8 x Control
2.2 Mtr.
Rotary, 130
mm. Spindle
Dia.
2 VMC - CNC Four-Star X - 4.2 Mtr. Y FANUC
Double (Taiwan) - 2.1 Mtr. Z - OiMD
Column 1.1 Mtr. Control
Machining
Centre
3 VTL - CNC Honor Seiki 1600 mm. FANUC
Co. Ltd. Chuck Dia. OiTD Control
(Taiwan) 2000 mm.
Swing & 2000
mm. Height
4 VMC - CNC Goushin X - 2.0 Mtr. Y FANUC
Single Machinery Co. - 1.0 Mtr. Z - OiMD
Column (Taiwan) 0.9 Mtr. Table Control
Machining Top to Spindle
Centre - 1.4 Mtr.
5 HBM - 4 - Buffalo 2.2 Mtr. Cross, FANUC
CNC Machinery Co. 1.6 Mtr. 31iMB
Ltd. (Taiwan) Height, 1.5 x Control
1.25 Mtr.
Rotary, 110
mm. Spindle
Dia.
6 VTL - CNC SarabSukh 4.0 Mtr. FANUC
Chuck Dia. 4.5 OiTD Control
Mtr. Swing &
3.0 Mtr.
Height
7 VTL - CNC Russian 2.8 Mtr. Swing Siemens
& 2.5 Mtr. Control
Height
8 HBM - CNC TOS WHN 3.5 Mtr. Cross, Siemens 828-
(5 Axis) 13A/B 2.5 Mtr. D Control
Height, 2 x 2
Mtr. Rotary,
130 mm.
Spindle Dia.

11
 9 CNC Lathe Mori Seiki 300 mm. Fanuc Control
Machine SL300A Chuck Dia.
550 mm.
Swing & 750
mm. A.B.C.
10 CNC Lathe MTS TX-400 400 mm. Fanuc Control
Machine Chuck Dia.
750 mm.
Swing & 1600
mm. A.B.C.
11 CNC KIA H-63 630 mm. X Fanuc Control
Horizontal 630 mm. Dual
Machining Pallet CT50
Centre (HMC) Taper & ATL-
600 Tools
12 CNC Vertical DAEWOO Model - FANUC OTD
Lathe PUMA V15 Control
Machine
13 CNC Wirecut Ratnaparkhi Model - 5063
EDM NXG Sr. No.
Machine 1242
14 VTL SarabSukh 4.5 Mtr. With DRO
Chuck Dia. 6.5
Mtr. Swing &
2.8 Mtr.
Height
15 VTL SarabSukh 3.0 Mtr. FANUC
Chuck Dia. 3.5 OiTF+
Mtr. Swing & Control
2.5 Mtr.
Height
16 VTL Cincinnati 2200 mm. With DRO
Chuck Dia.
Job holding
Ht. 1800 mm.
17 VTL Webster 1650 mm. With DRO
Bennet Chuck Dia.
850 mm.
Height
18 Horizontal Collet Spindle Dia. - With DRO
Boring 110 mm.
Machine Cross - 1600
mm. Height -
1500 mm.
19 CNC DAEWOO - X - 1981 Y - FANUC 18-
Horizontal Doosan ACE- 1245 Z - 1245, imb CNC
Machining 100 CAT 50 Taper Control
Centre
20 Horizontal Union BFT 110 x 5

12
 Boring
Machine
21 Horizontal Stanko Spindle Dia. - With DRO
Boring 90 mm.
Machine
22 Radial Webo - Equivalent to
Drilling Germany RM 65 (HMT)
Machine
23 Radial Mass (VR 6) Equivalent to
Drilling RM 65 (HMT)
Machine
24 Radial Mass (VR 8) Drilling
Drilling capacity - 110
Machine mm. in Steel.
Arm length - 3
Mtr.
25 Radial Cshepal Drilling
Drilling capacity - 111
Machine mm. in Steel.
Arm length -
3.5 Mtr.
26 Plano Milling Mario Carnagi 1.8 Mtr. -
Machine Width, 1.2
Mtr. - Height,
6.0 Mtr. -
Length
27 Shaping Klupp 40" Stroke -
Machine Germany Hydraulic
28 Universal SHW Type EU2
Milling Germany
Machine
29 Lathe Payal Centre Height
Machine - 15"
30 Lathe QMT Center Height
Machine - 36" A.B.C. -
10 feet.
31 VTL Youji Model : 600 mm. FANUC Oi-
VY-600ATC Chuck Dia. TF+ Control
750 mm.
Swing & 650
mm. Height
32 VMC - CNC LMT Model : X - 1020 mm. FANUC Oi-
VC-1060 Y - 600 mm. Z MF+ Control
- 600 mm.
33 D. G. Set Kirloskar 250 KVA
34 Compressor Atlas Copco 15 HP
35 Compressor Fscurtis 15 HP
36 Compressor PneuTech 30 HP
37 Compressor Chicago 60 HP

13
 Pneumatic
38 Welding Riland Arc-250
Machine
39 Welding Newtech NT4 - Arc-315
Machine
40 EOT Crane --- 10 MT
Capacity - 15
Nos.
41 CO2 Welding Technocrat 500 Amp.
Machine
42 Tig Welding Ralli Wolf 400 Amp.
Machine
43 Insert Cautomate IMS 2000
Machine
44 Tool & Cutter Prakash DTG 3675
Grinder
45 Tool & Cutter --- ---
Grinder

14
2.5. Special Equipment / Machine Tool / Inspection Tool with their
specifications:-
 Special Equipment’s/ Machine Tool/ Inspection Tool-
Sr. No. Instruments Make Specification Remark

1 Co-ordinate Measuring Dea 9.16.9 Maximum Table Load 3D CNC

Machine (CMM 1000kg
Inspection)

2 Vernier Caliper Mitutoyo Up to 3000 mm

3 Inside Micrometer Mitutoyo Up to 5000 mm

4 Outside Micrometer Mitutoyo Up to 1600 mm L.C. 0.010

5 Bore Dial Gauge Mitutoyo Up to 650 mm L.C. 0.002

6 Height Gauge Mitutoyo 1000 mm

7 Digital Height Gauge Yamayo 600 mm L.C. 0.010

8 Surface Plate 6 feet x 6 feet

15
 CHAPTER 3: Types of Major Equipment and Instruments, Raw
Materials, Machines, Hardware/Software.

3.1. Major Equipment’s and Instruments:-

Sr. No. Instruments Make Specification Approx. Specific Use Remark

Cost
1 Co-ordinate Dea Maximum ₹50-80 High-precision 3D CNC
Measuring 9.16.9 Table Load lakhs dimensional
Machine (CMM 1000kg measurement of
Inspection) components in 3D

2 Vernier Caliper Mitutoyo Up to 3000 mm ₹5,000– Measuring

50,000 external/internal
dimensions, depth

3 Inside Mitutoyo Up to 5000 mm ₹20,000– Measurement of

Micrometer 1.5 lakh internal diameters
4 Outside Mitutoyo Up to 1600 mm ₹5,000– Precision L.C.
Micrometer 80,000 measurement of 0.010
external
dimensions

5 Bore Dial Gauge Mitutoyo Up to 650 mm ₹10,000– Measuring bore L.C.

1 lakh diameters 0.002
accurately

6 Height Gauge Mitutoyo 1000 mm Vertical height &

₹30,000– marking reference
1.5 lakh

7 Digital Height Yamayo 600 mm ₹50,000– Digital L.C.

Gauge 2 lakh measurement of 0.010
heights with higher
accuracy
8 Surface Plate 6 feet x 6 feet Flat reference
₹1–5 lakh surface for
inspection

3.2. Raw Materials:-

16
 Raw Material Specification Approx. Cost Specific Use Handling /
(India) Maintenance

Mild Steel (Tata IS2062 grade, ₹65–80/kg Fabrication, Store dry, apply
Steel, JSW) sheets, rods, machine parts, rust preventive
bars structures oil

Stainless Steel SS304/316 ₹200–280/kg Food, pharma, Covered storage,

(SAIL, Jindal) sheets, tubes, chemical moisture control
rods components

Aluminum Billets, sheets, ₹220–300/kg Lightweight Avoid scratches,

(Hindalco, extrusions auto & keep moisture
Nalco) aerospace free
components

Industrial SAE 20W–50, ₹180–500/liter Machine Oil testing,

Lubricants gear oils, lubrication & replacement,
(IOCL, HPCL, coolants cooling safe disposal
Castrol)

3.3. Machines:-

17
Sr. Machine / Make Specification Approx. Specific Routine
No Equipment Cost Use Maintenance
.
1 HBM – 5T – Buffalo 4.5 m Cross, 3.2 m ₹3–5 Heavy CNC
CNC Machinery Height, 1.8 × 2.2 m crore boring of calibration,
(Horizontal Co. Ltd. Rotary, 130 mm large lubrication
Boring (Taiwan) Spindle componen
Machine) ts
2 VMC – CNC Four-Star X=4.2 m, Y=2.1 m, ₹2–3.5 CNC CNC software
Double (Taiwan) Z=1.1 m crore machining updates,
Column of large spindle check
Machining componen
Centre ts
3 VTL – CNC Honor 1600 mm Chuck, ₹2.5–4 Turning of Tooling
(Vertical Seiki Co. 2000 mm Swing & crore large- inspection,
Turning Ltd. Height diameter spindle
Lathe) (Taiwan) jobs lubrication
4 VMC – CNC Goushin X=2.0 m, Y=1.0 m, ₹1.5–2.5 Precision Lubrication,
Single (Taiwan) Z=0.9 m crore CNC DRO
Column machining calibration
Machining
Centre
5 HBM – 4 – Buffalo 2.2 m Cross, 1.6 m ₹2–3 Heavy- Alignment, oil
CNC (Taiwan) Height, 1.5 × 1.25 m crore duty lubrication
(Horizontal Rotary, 110 mm boring &
Boring) Spindle milling
6 VTL – CNC Sarabsukh 4000 mm Chuck ₹3–5 Extra- Guideway
Dia, 4500 mm crore large lubrication,
Swing, 3000 mm turning CNC checks
Height
7 VTL – CNC Russian 2800 mm Swing, ₹2.5–4 Large- Oil checks,
2500 mm Height, crore scale DRO
Siemens Control turning alignment
8 HBM – CNC TOS WHN 3.5 m Cross, 2.5 m ₹4–6 5-axis Spindle oil
(5 Axis) 13A/B Height, 2×2 m crore boring & checks,
Rotary, 130 mm machining calibration
Spindle

9 CNC Lathe Mori Seiki 300 mm Chuck, 550 ₹70 Precision Tool
Machine SL300A mm Swing, 750 mm lakh–1.2 CNC calibration,

18
 A.B.C crore turning CNC
maintenance
10 CNC Lathe MTS TX- 400 mm Chuck, 750 ₹80 CNC Coolant
Machine 400 mm Swing, 1600 lakh–1.5 turning check, tool
mm A.B.C crore calibration
11 CNC HMC KIA H-63 630 × 630 mm, Dual ₹1.5–2.5 High- Pallet
(Horizontal Pallet, CT50 Taper crore speed alignment,
Machining machining spindle oil
Centre) check
12 CNC VMC DAEWOO --- ₹1.2–2 High- CNC software
Lathe PUMA crore precision updates
Machine V15 turning
13 CNC Wirecut Ratnaparkh --- ₹60–90 Precision Wire
EDM i Model lakh wire cleaning,
Machine 5063 NXG cutting dielectric
fluid
replacement
14 VTL Sarabsukh 4.5 m Chuck Dia, ₹3–5 Very large Oil checks,
6.5 m Swing, 2.8 m crore componen bed
Height t turning lubrication
15 VTL Sarabsukh 3.0 m Chuck Dia, ₹2.5–4 CNC CNC updates,
3.5 m Swing, 2.5 m crore vertical spindle
Height, FANUC turning inspection
OiTF+
16 VTL Cincinnati 2200 mm Chuck ₹2–3.5 Large DRO
Dia, 1800 mm Job crore vertical maintenance,
Holding Height turning lubrication
17 VTL Webster 1650 mm Chuck ₹1.5–2.5 Medium- Guideway
Bennet Dia, 850 mm Height crore size heavy lubrication,
turning DRO
calibration

18 Horizontal Collet Spindle Dia 110 ₹40–60 Precision Lubrication,

Boring mm, Cross 1600 lakh boring of alignment
Machine mm, Height 1500 large check, DRO
mm, With DRO componen calibration
ts
19 CNC DAEWOO X=1981 mm, ₹1–2.5 CNC CNC software
Horizontal -Doosan Y=1245 mm, crore machining update, tool
Machining ACE-100 Z=1245 mm, CAT of heavy inspection
Centre 50 Taper, componen
ts

19
20 Horizontal Union BFT 110 × 5 ₹50–70 Boring of DRO
Boring lakh heavy- calibration,
Machine duty parts lubrication
21 Horizontal Stanko Spindle Dia 90 mm, ₹35–50 Boring Cleaning,
Boring With DRO lakh operations lubrication
Machine
22 Radial Webo – Equivalent to RM 65 ₹15–25 Drilling Column
Drilling Germany (HMT) lakh large lubrication,
Machine workpiece spindle
s inspection
23 Radial Mass VR 6 Equivalent to RM 65 ₹15–20 Heavy Oil
Drilling (HMT) lakh drilling lubrication,
Machine tool
maintenance
24 Radial Mass VR 8 Drilling capacity ₹20–30 Drilling Spindle
Drilling 110 mm in steel, lakh large steel greasing, table
Machine Arm length 3 m plates cleaning
25 Radial Cshepal Drilling capacity ₹25–35 Heavy- Gearbox oil
Drilling 111 mm in steel, lakh duty check, spindle
Machine Arm 3.5 m drilling greasing
26 Plano Milling Mario Table size: 1.8 m ₹60–90 Milling of Bed
Machine Carnagi (W) × 1.2 m (H) × lakh large lubrication,
6.0 m (L) surfaces gib
adjustment
27 Shaping Klupp 40″ Stroke, ₹8–15 Flat Ram
Machine Germany Hydraulic lakh surface alignment,
shaping lubrication
28 Universal SHW Type EU2 ₹25–40 General Oil
Milling Germany lakh milling lubrication,
Machine applicatio tool
ns replacement
29 Lathe Payal Centre Height 15″ ₹5–10 General Bed
Machine lakh turning alignment, oil
lubrication
30 Lathe QMT Centre Height 36″, ₹20–35 Heavy Tool holder
Machine A.B.C. 10 ft. lakh turning check, bed
jobs lubrication
31 Vertical Youji, 600 mm Chuck Dia, ₹80 Large- Spindle
Turning Lathe Model VY- 750 mm Swing, 650 lakh–1.5 diameter lubrication,
(VTL) 600ATC mm Height, FANUC crore turning CNC
Oi-TF+ jobs maintenance
32 VMC – CNC LMT, X=1020 mm, Y=600 ₹70 Precision Software
Model VC- mm, Z=600 mm, lakh–1.2 CNC updates,
1060 FANUC Oi-MF+ crore machining spindle check
33 Diesel Kirloskar 250 KVA ₹12–18 Backup Oil, coolant,
Generator Set lakh power filter change
supply
34 Compressor Atlas 15 HP ₹4–6 Compress Oil change,
Copco lakh ed air filter cleaning

20
 supply
35 Compressor Fs-curtis 15 HP ₹3–5 Pneumatic Lubrication,
lakh power air filter
change
36 Compressor Pneu-tech 30 HP ₹6–8 Air supply Belt check,
lakh for shop lubrication
floor
37 Compressor Chicago 60 HP ₹8–12 Heavy air Motor
Pneumatic lakh supply servicing, oil
change
38 Welding Riland Arc-250 ₹60,000 Arc Electrode
Machine –1.5 welding holder check
lakh jobs
39 Welding Newtech --- ₹70,000 Arc Cable &
Machine NT4-Arc- –2 lakh welding holder check
315
40 EOT Crane --- 10 MT Capacity, 15 ₹15–20 Material Rope
Nos. lakh handling lubrication,
each brake testing
41 CO₂ Welding Technocrat 500 Amp ₹1–2 CO₂ MIG Torch
Machine lakh welding cleaning, gas
regulator
check
42 TIG Welding Ralli Wolf 400 Amp ₹1.5– Precision Tungsten
Machine 2.5 lakh welding electrode
check
43 Insert Cautomate --- ₹10–15 Tool Lubrication,
Machine IMS 2000 lakh inserts, calibration
machining
44 Tool & Cutter Prakash --- ₹5–8 Cutter Wheel
Grinder DTG 3675 lakh grinding balancing,
lubrication
45 Tool & Cutter Prakash --- ₹5–8 Regrindin Coolant
Grinder DTG 3675 lakh g of tools check, spindle
maintenance

3.4. Hardware/software:-

21
 Hardware/Software Specification Approx. Cost Use & Routine
(INR) Maintenance

CAD Software 2D/3D Design 1.5–4 Lakh / Designing; Regular

(AutoCAD, license updates, license
SolidWorks) renewal

CAM Software CNC Programming 3–6 Lakh / license Tool path generation;
(MasterCAM, Delcam) Updates, training

CAE Software Simulation & 6–15 Lakh / license Stress, thermal

(ANSYS, Hyper mesh) Analysis analysis; Regular
updates

ERP / MRP Software SAP, Tally, 2–10 Lakh Production planning;

Customized Data backup,
software updates

Industrial Hardware CNC controllers – 5–20 Lakh per unit Machine automation;
FANUC, Siemens Firmware updates,
preventive service

CHAPTER 4: Processes/ Manufacturing techniques and

methodologies and material handling procedures

22
4.1. Manufacturing Techniques:-
 Conventional Machining: Operations such as turning, milling, drilling, and
grinding are performed using both manual and semi-automatic machines for
general components.
 CNC Machining: Advanced CNC systems are employed for high-precision
jobs requiring accuracy, repeatability, and complex geometries.
 Inspection & Testing: Finished and semi-finished components are tested
using instruments like micrometers, Vernier calipers, and gauges to
maintain strict quality standards.
4.2. Material Handling Procedures:-

 Storage & Identification: Raw materials are stored in designated areas with
proper labeling and coding for easy identification.
 Lifting & Transportation: Cranes, trolleys, and forklifts are used to move
heavy materials and components safely.
 Work-in-Progress Handling: Components are transferred between
departments using bins, pallets, and protective coverings to avoid damage.
 Finished Goods Handling: Products are packed securely with proper
cushioning and labeling before being moved to the finished goods store for
dispatch.
 Safety & Ergonomics: Standard safety practices such as use of PPE, safe
lifting techniques, and clear pathways are followed to reduce workplace
hazards.

4.3. Manufacturing Processes:-[Casting, Forming process, Machining Process,

Fabrication]

The company is based on machining operations done from raw material

procurement to Dispatch is engaged in a structured manufacturing process aimed at
producing high-quality products efficiently and consistently. The process involves a
series of coordinated steps, including:

 Procurement - of raw materials from reliable suppliers.

 Inspection - and preparation of materials.

 Production - and assembly using skilled manpower and machinery.

 Quality - inspection to meet standards.

 Packaging - and safe dispatch to customers.

CHAPTER 5: Testing of Hardware / Software / Raw Materials

23
  Testing of Hardware / Software / Raw Materials:-
The company ensures the reliability of its operations and products
through systematic testing of hardware, software, and raw materials. Each
category undergoes checks and verification procedures to maintain accuracy,
safety, and quality standards.
1. Hardware Testing-
 Inspection of machines and equipment before and after use.
 Calibration of instruments (e.g., micrometers, calipers, gauges) at
scheduled intervals.
 Load and performance testing of electrical and mechanical
hardware to ensure operational reliability.
2. Software Testing-
 Verification of CAD/CAM software programs before running
production.
 Simulation of machining operations to detect errors in tool paths.
 Routine updates, backups, and antivirus checks to prevent data
loss or downtime.
3. Raw Material Testing In Industry-
 Checking of raw material for scratch and dent on casting

4. Testing Of casting on Hydro Testing Machine-

 After machining of casting, the casting is checked for any
leakage.

CHAPTER 6: Safety procedures followed and safety gears used

by industry.

24
  Workshop Safety and Induction:-
Working in a machine shop involves various hazards including moving
machinery, sharp tools, flying debris, and high noise levels. Following proper safety
instructions is essential for a machine shop environment.

1. Personal Protective Equipment (PPE)

 Eye Protection: Safety glasses or face shields must be worn at all times.
 Hearing Protection: Use earplugs or earmuffs in high-noise areas.
 Clothing: Wear close-fitting, non-loose clothes.
 Jewelry: Avoid jewelry, ties, or dangling sleeves.
 Footwear: Steel-toed shoes are recommended; do not wear open-toed shoes
or sandals.
 Gloves: Use only when handling sharp materials, never near rotating
machinery.

2. General Safety Rules

 No horseplay; stay focused – distractions can lead to accidents.

 Before starting, inspect the machine and clean the shop floor.
 No drugs/alcohol; never operate machinery under the influence.
 Report hazards immediately. Inform a supervisor of any unsafe condition.

3. Electrical Safety

 Avoid water near electrical equipment.

 Report damaged cords immediately.

4. Emergency Procedures

 Injury: Seek immediate medical attention and report to supervisor.

 Fire Emergency: Use the correct fire extinguisher (ABC type) for most shop
fires.
 Machine Malfunction: Shut off power and notify a supervisor.

5. Additional Precautions

 Lifting Safety: Use proper lifting techniques or mechanical aids for heavy
objects.
 Ventilation: Ensure proper airflow when working with fumes or dust.
 Always prioritize safety over speed or convenience.
 If unsure about a procedure, ask a supervisor before proceeding.

CHAPTER 7:- Particulars of Practical Experiences in Industry

 Particulars of Practical Experiences in Industry:-

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 1. Production:

 Observed structured manufacturing processes from raw

material preparation to finished product.
 Learned about machining, cutting, drilling, and assembly
operations.
 Gained knowledge of production planning and workflow
management.

2. Assembly:

 Understood step-by-step product assembly methods.

 Practiced correct use of hand tools and fixtures during
assembly.
 Learned importance of accuracy and alignment in final
product assembly.

3. Testing:

 Observed testing of raw materials, semi-finished, and

finished goods.
 Understood use of measuring instruments like Vernier
calipers, micrometers, dial gauges.
 Learned about hardware/software testing procedures for
ensuring product performance.

4. Maintenance:

 Gained awareness of preventive and routine maintenance

schedules of machines.
 Observed lubrication, cleaning, and inspection procedures.
 Understood breakdown maintenance and importance of
immediate reporting of faults.

CHAPTER 8:- Detailed report of the tasks undertaken (during the

training).

 Drawing Reading:-

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 1. Operation Sequence-
 Facing
 Boring
 Drilling
 Tapping
 Cover Boring
2. Job Setup-
A. First Setup On VTL CNC

 First we fix job on machine using clamps

 With the help of dial gauge we align the job in center

 Operations Performed On VTL CNC

1) Facing
2) Boring

 Tool Used
1) Right hand Turning Tool
2) Boring Bar
3) V-Tool

 Chuck Speed and Feed-

1) 30 RPM
2) 5 mm/min
B. Second Setup On VMC Machine

 First we fix Job on machine using clamps

 With the help of dial gauge and touch probe we align the job
to center

 Operation Performed On VMC-

1) Drilling
2) Tapping
 Tool Used-
1) M16 Tap
2) M30 Tap
3) M14 Tap
4) M20 Tap
C. Third Setup on VTL CNC
 First we fix job on machine using clamps
 With the help of dial gauge we align the job in center

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  Operation Performed on VTL CNC-
1) Counter Boring

 Tool Used-
1) V Tool


Chuck Speed and Feed-
1) 30 RPM
2) 4 mm/min
3. Symbol and their meaning-
1. Machining Symbols and Their Meaning in the Drawing-
 ASME Term Symbol ISO Term Symbol
Basic Dimension 12 Theoretically Exact 12
Dimension (TED)
Reference Dimension (12) Auxiliary Dimension (12)

Number of Places 3X Repeated Dimension 3X

Diameter Ø Diameter Ø
Radius R Radius R
Controlled Radius CR None None
Spherical Diameter SØ Spherical Diameter SØ
Spherical Radius SR Spherical Radius SR
Square □ Square □
Counter bore ⌴ Cylindrical Counter ⌴
bore
Spot face SF None None
Countersink ⌵ Countersink ⌵
Depth ⌴ Depth ⌴

∠ ∠
Arc Length ⌒ Arc Length ⌒

∠ ∠
Slope Slope

⊥ ⊥
Conical Taper Conical Taper
Dimension Origin Dimension Origin
Dimension not to 23 Out-of-scale 23
scale dimension
Common Feature CF Common Tolerance CT
Feature of Size
Statistical Tolerance ST
Independency I
None (default) None Envelope Principle Ⓔ

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 4. Process Control-

 Raw material prepared and mounted on VTL CNC.

 Facing, turning, and boring carried out to required
diameters.
 Drilling and tapping of bolt holes as per drawing.
 Surface finish and tolerances maintained through CNC
control.
 Final inspection ensures accuracy and quality before
dispatch.

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30
CHAPTER 9:- Special/challenging experiences encountered during

During my industrial training, I encountered several unique and challenging

situations that greatly contributed to strengthening my technical knowledge as well
as my understanding of workplace practices. One of the first difficulties I faced was
interpreting engineering drawings. Many of the drawings contained complex GD&T
notations, surface finish requirements, tolerances, and machining symbols, which
initially made it hard to imagine the actual component. With continuous practice
and guidance from my mentors, I gradually developed the skill to read and interpret
such drawings with greater confidence.

Another challenge arose during job setup and work holding, particularly when
handling large and irregular castings like pump casings. Aligning the workpiece
correctly with the designated datum and ensuring secure clamping required
considerable time and patience. I realized that even minor errors in setup could
cause machining inaccuracies, which emphasized the importance of precision at the
preparation stage.

Selecting proper machining parameters such as spindle speed, feed rate, and depth
of cut was also a learning curve. In the beginning, wrong choices often resulted in
rapid tool wear, poor surface quality, or reduced productivity. Over time, I
understood how to balance theoretical knowledge with practical considerations,
taking into account material properties, tool geometry, and machine capability.

Inspection and quality control activities posed further challenges. Using instruments
like bore gauges, CMM, and surface finish testers to measure runout, concentricity,
and parallelism required steady hands and accuracy. Initially, I struggled with these
measurements, but with practice, I became more confident and realized the critical
role of inspection in maintaining product quality.

Beyond technical skills, I also gained valuable workplace exposure. I particularly

enjoyed applying classroom concepts in a real industrial setup, where I could
directly observe the link between theory and practice. Hands-on training, supervised
machine operation, and constant guidance from experienced mentors enriched my
learning experience. Teamwork and knowledge sharing within the workshop created
a collaborative environment that further encouraged growth.

However, not every aspect was enjoyable. Certain repetitive tasks such as deburring
and chamfering felt monotonous after some time. Harsh working conditions,
including noise, dust, and the mandatory use of protective equipment, also posed
challenges. Moreover, production deadlines sometimes limited the time available
for trainees to practice independently on machines, which restricted opportunities
for experimentation.

Despite these hurdles, I consider my training period extremely beneficial. It not only
enhanced my technical knowledge but also instilled qualities like patience.

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 CHAPTER 10:- Conclusion

..Gained valuable hands-on experience by applying classroom knowledge in a real

industrial environment.

.Received exposure to various machining operations, job setups, tooling decisions,

and inspection techniques.

.Strengthened technical skills and practical understanding of manufacturing

processes.

.Benefited greatly from the consistent guidance and support of mentors and
colleagues.

.Overall, the training:

.Enhanced both technical knowledge and practical confidence.

.Instilled a deeper sense of accountability and professionalism.

.Prepared me to handle real-world industrial situations effectively

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 CHAPTER 11:- References/sources of information

1) Company Training Manual and Standard Operating Procedures – Internal

documents provided during training.
2) Engineering Drawing and GD&T Standards – Bureau of Indian Standards
(BIS) / ISO Standards followed in the workplace.
3) Workshop Notes and Observations – Personal notes recorded during training
under the guidance of supervisors.
4) Discussions and instructions from mentors, engineers, and shop-floor
supervisors during training.

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