ApexZ Airborne Particle Counter Manual
ApexZ Airborne Particle Counter Manual
A I R B O R N E PA R T I C L E C O U N T E R
Operators Manual
Lighthouse Worldwide Solutions ApexZ Operators Manual
Operators Manual
Lighthouse Worldwide Solutions ApexZ Operators Manual
Copyright ©2018 by Lighthouse Worldwide Solutions. All rights reserved. No part of this document may be
reproduced by any means except as permitted in writing by Lighthouse Worldwide Solutions.
The information contained herein constitutes valuable trade secrets of Lighthouse Worldwide Solutions. You
are not permitted to disclose or allow to be disclosed such information except as permitted in writing by
Lighthouse Worldwide Solutions.
The information contained herein is subject to change without notice. Lighthouse Worldwide Solutions is not
responsible for any damages arising out of your use of the LMS program.
LMSTM, LMS XChangeTM, ApexZTM, ApexZ3TM , ApexZ50TM are trademarks of Lighthouse Worldwide Solutions.
Microsoft®, Microsoft WindowsTM are trademarks of Microsoft Corporation.
Manufactured by:
Lighthouse Worldwide Solutions
300 West Antelope Road
White City, Oregon 97503
Table of Contents
Safety ......................................................................................................................................................................... 2
About this Manual ................................................................................................................................................. 2
General Safety ....................................................................................................................................................... 2
Installing the battery ............................................................................................................................................. 5
Compliance .............................................................................................................................................................. 10
FCC Notice ........................................................................................................................................................... 10
Introduction ............................................................................................................................................................. 11
Overview.............................................................................................................................................................. 11
Specifications ....................................................................................................................................................... 12
Enclosure and Ports – ApexZ3 ............................................................................................................................. 13
Enclosure and Ports - ApexZ50 ............................................................................................................................ 14
Optional Printer ................................................................................................................................................... 15
LED Handle........................................................................................................................................................... 17
Operating ApexZ ...................................................................................................................................................... 18
Sample Settings Dashboard ................................................................................................................................. 19
Manual Sample .................................................................................................................................................... 20
Sample Settings ............................................................................................................................................... 20
Channel Settings .............................................................................................................................................. 20
Save Manual Sample ....................................................................................................................................... 21
Start Manual Sample ....................................................................................................................................... 21
Preset Samples .................................................................................................................................................... 22
Assign Preset to Location ................................................................................................................................ 22
Start Preset Sampling ...................................................................................................................................... 23
Sample Plans........................................................................................................................................................ 24
Select a Sample Plan ........................................................................................................................................ 25
Select a Location .............................................................................................................................................. 25
Save Sample Plan ............................................................................................................................................. 25
Certification Sample ............................................................................................................................................ 26
Quick Certification ............................................................................................................................................... 28
View Options ....................................................................................................................................................... 29
Data Table View ............................................................................................................................................... 29
Sample Grid View ............................................................................................................................................ 31
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Safety
About this Manual
This manual describes the setup, operation and use of the Lighthouse Worldwide Solutions ApexZ family
of Portable Airborne Particle Counters. The word “ApexZ”, “unit”, or “instrument” may be used in place
of a specific model in this ApexZ Operators Manual.
General Safety
Warnings and cautions are used throughout this manual and the reader should become familiar with the
meaning of a warning before operating the particle counter. Most warnings will appear next to the
subject or step to which it applies. Take care when performing any procedures preceded by or
containing a warning. The classifications of warning are defined as follows:
• Laser – pertaining to exposure to visible or invisible LASER radiation.
• Electrostatic – pertaining to electrostatic discharge.
• Network Connection – pertaining to communication ports and instrument damage.
WARNING: There are no user serviceable components inside the particle counter.
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Laser Safety
This product is considered to be a Class 1 LASER product (as defined by FDA 21 CFR, §1040.10 and IEC
60825-1:2014) when used under normal operation and maintenance. Performing service on the internal
sensor can, however, result in exposure to invisible radiation. The particle counter has been evaluated
and tested in accordance with EN 61010-1:2012, “Safety Requirements for Electrical Equipment for
Measurement, Control and Laboratory Use” and IEC 60825-1:2014, “Safety of LASER Products”. For
further technical assistance, contact our Technical Support Team at 1-800-945-5905 (USA Toll Free), or
1-541-770-5905.
WARNING: There are no user-serviceable components inside the particle counter. The use of
controls, adjustments or procedures other than those specified within this manual may result in
personal injury and/or damage to this instrument.
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Battery Safety
Battery Type:
National Power Sm-Energy®
Model: SM221
Lithium-Ion Rechargeable Battery, 14.4V, 6.45Ah, 93Wh
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Note: ApexZ has dual battery slots and can operate with either one
or two batteries installed. With two batteries installed both
batteries will self-adjust and drain their charge evenly together.
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If there are two batteries installed in the unit, the ApexZ will allow the user to remove one battery while the
instrument is powered on and sampling. This allows the user to continue to sample with one battery while
recharging the second battery. A charged second battery may then be reinstalled into the instrument while
ApexZ is still sampling.
Hot swapping allows the user to install a newly charged battery and
then remove a low charge battery while the instrument is sampling
under battery power.
Use the optional battery charger (PN 017789753: Dual Battery Charger)
to charge batteries outside of the ApexZ instrument.
Batteries inserted into ApexZ will always charge while ApexZ is plugged
into the AC power with the AC power adapter and power cord.
Optional Dual Bay Desktop Charger for charging up to 2 ApexZ batteries at the
same time. Batteries not included.
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Power Safety
Start Up
Shut Down
To shut down press the power button once. DO NOT HOLD the power button down.
Users are not required to logout before ApexZ is shut down. If Users are enabled, shutting down the ApexZ will
logout the current user and will require a user to login when the ApexZ is next started. It is permissible to shut
down the ApexZ particle counter from any one of the user interface screens.
WARNING: DO NOT disconnect the power cord or remove the battery while the
instrument is powering down. These actions will cause corruption of firmware.
WARNING: Do not press and hold the Power button to shut down.
This will cause a hard reset and is not recommended.
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Sampling Safety
WARNING: While the flow path components will not be adversely affected, sampling
reactive gasses such as hydrogen and oxygen can be dangerous. Appropriate precautions
should be taken. Sampling of any pressurized gasses without the use of properly
designed diffuser can cause damage to the instrument and void the warranty.
DO NOT allow water, solvents, or other liquids to enter the instrument, as they can
damage the instrument and void the warranty.
Operating Safety
WARNING: The use of controls, adjustments or procedures other than those specified
within this manual may result in personal injury and/or damage to this instrument.
Attempts by untrained personnel to disassemble, alter, modify or adjust the electronics
or optics may result in personal injury and damage to the instrument and will void its
warranty. There are no user-serviceable components inside the particle counter. Only
factory authorized service personnel should repair or service this instrument and its
optical system. Only use the power supply provided by Lighthouse with the ApexZ
instrument. Failure to meet this requirement will void the CE certification, void the
instrument warranty and can result in serious personal injury.
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Compliance
FCC Notice
This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions:
(1) this device may not cause harmful interference, and (2) this device must accept any interference
received, including interference that may cause undesired operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device,
pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against
harmful interference when the equipment is operated in a commercial environment. This equipment
generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance
with the instruction manual, may cause harmful interference to radio communications. Operation of
this equipment in a residential area is likely to cause harmful interference in which case the user will be
required to correct the interference at his expense.
NOTE: Any changes or modifications not expressly approved by Lighthouse Worldwide Solutions could
void your authority to operate this equipment.
This equipment complies with FCC RF exposure limits set forth for an uncontrolled environment. This
equipment was verified for RF exposure and found to comply with FCC OET-65 RF exposure
requirements.
WARNING: Making changes to the antenna or the equipment is not permitted. Doing so may result in
the equipment exceeding the FCC RF exposure guidelines. This equipment must not be co-located or
operated in conjunction with any other antenna or radio transmitter.
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Introduction
Overview
This operating manual introduces the Lighthouse ApexZ portable particle counters ApexZ3 and ApexZ50 and
includes instructions for inspecting, installing, using, and maintaining the instrument.
ApexZ3 ApexZ50
Retain the original box that the Apex unit shipped in, to facilitate returns for calibration or service.
Lighthouse also offers a custom ApexZ shipping case to ensure shipping does not impact the
calibration of the unit.
Description
The ApexZ portable particle counter comes standard with 6 particle-size channels (ApexZ3: 0.3, 0.5, 1.0, 3.0, 5.0,
10.0 microns), (ApexZ50: 0.5, 0.7, 1.0, 3.0, 5.0, 10.0 microns) and a flow rate of (ApexZ3: 1.0 CFM), (ApexZ50:
100LPM). The instrument uses a LASER diode light source and LASER beam shaping optics to illuminate a cross
section of the air flow path. As particles move along this path, they cross the LASER beam and scatter light. The
scattered light rays from particles cutting through the beam are steered to a photodiode using a system of
collection optics. The photodiode converts the image into a current which is converted to a voltage and
amplified by an electronic circuit. The amplitude of the voltage pulse is proportional to the light scattered,
which in turn is proportional to the size of the particle. The voltage pulses created by the particle are then
processed by additional electronics that analyze the height of each pulse and therefore, the size of each
corresponding particle. The result is that the number of particles of various sizes is determined. The ApexZ is
effective in both ultra-clean areas (such as ISO Class 2 or Grade A) and in more traditional clean zones rated as
ISO Class 3 or higher. Refer to Specifications in this manual for additional instrument information.
Accessories Included
ApexZ Includes: USB flash drive with lanyard (includes ApexZ3/ApexZ5 Read Me First and Operators Manual),
ISO probe (ApexZ3: 1 CFM, ApexZ50 100 LPM), Zero count filter (ApexZ3 1 CFM fittings, ApexZ50 100 LPM
fittings), USB to Micro-B cable, Exhaust Barb, Printed Instrument Read-Me-First, 10ft Bev-A-Line sample tubing,
24 VDC 5.0 amp power adapter and power cord, 1 Li-Ion Smart battery (2 battery slot capacity), 2x rolls of
printer paper (units with printers only), Calibration certificate, Software Download Instructions.
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Specifications
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9.03”
22.93 cm
7.43”
18.87 cm
5.86”
14.88 cm
12.76”
32.41 cm
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SAMPLE INLET
(0.5 INCH BARB)
ApexZ50 9.03”
22.93 cm
7.43”
18.87 cm
5.86”
14.88 cm
12.76”
32.41 cm
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Optional Printer
Load Printer Paper
Printer paper
tears here.
Warning: Changing the instrument language will update the instrument firmware and the
printer. It will take 1-2 minutes for the update to complete. During this time make sure the
ApexZ instrument has at least 50% battery life remaining or is connected to the AC adapter
and do not turn off the instrument while updating. Failure to follow these instructions could
cause the printer to become damaged and unusable.
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Paper Feed
ApexZ Home Screen
The printer paper feed button is available
on the ApexZ:
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LED Handle
The ApexZ RGB LED handle lights will light up during and after a sample to indicate warning and alarm status. If
the handle LED lights are blinking then the ApexZ is currently sampling. If the handle LED light is a solid color,
the ApexZ has stopped sampling. The sampling LED color that remains lit after a sample is completed indicates
the last recorded warning or alarm condition.
Blinking LED colors indicate ApexZ is actively sampling. (Blue also means alarms are disabled)
BLUE GREEN
ORANGE RED
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Operating ApexZ
This is the Home Screen on the ApexZ airborne particle counter. Create manual or preset sample plans and
certifications for up to 2500 unique locations.
Home Screen
Self-Diagnostics
WiFi Dongle/
Date & Time User USB/Barcode Alarms Battery Status Ethernet/Wi-Fi
Sample Plan
Certification
Quick Certification
Particle Size µm Sample Settings button
(microns) Mode
Cycle #/#
Delay Time
Sample Time
Data Display Hold Time
(displays up to 3 columns) # / Total Records
Sampling Status
Start/Stop Sample
Printer Paper
Feed (not displayed Schedule Start Time
while sampling)
(Press and hold for Menu Popup)
During Sampling
Home Data Reports Settings Current Cycle Countdown Start/Stop Zero Count
Screen Screen Screen Screen Total Sample Countdown (not displayed when disabled)
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Sample Settings
Press each sample setting button to edit:
Mode
Delay
Sample Time
Hold Time
Cycles #/#
Units ft3/m3/liters
Volume
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Preset Samples
Preset Sample Dashboard
To run preset sample settings from the Home
screen press the Group/Location button to
display the Sample Settings Dashboard.
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Sample Plans
To run a Sample Plan from the Home screen press the Sample Plans/Certifications button to display the
Sample Plan/Certification Dashboard.
Home Screen
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Select a Location
Select the desired location to be
sampled from the Location list and
that location will highlight blue
indicating it has been selected.
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Certification Sample
To run a Certification Sample from the Home screen press the Sample Plans/Certifications button to display the
Sample Plan/Certification Dashboard.
Home Screen
Certification Dashboard
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Select a Location
Press the green Save button to load the selected certification name and current selected location
and return to the Home screen ready to start the certification sample.
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View Options
While sampling, particle count data may be viewed through multiple view options: Data Table View, Sample
Grid View, Histogram View, Graph View and Environmental View. From the Home screen press the View
Options button to display the View Options Menu.
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Cumulative or Differential
Select Cumulative or Differential to display either
cumulative or differential data counts.
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Location name
Number of samples taken / total number of sample cycles
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After sampling completes then move the ApexZ to the next monitoring point. Make sure your sample tube and
probe are in place at the new location and then select the matching current location on the Sample Grid View
screen. Press the green start button to start sampling at the new location.
Red background = sample completed and the alarm threshold particle count was exceeded at that location.
Note a red background color will also display if the instrument was in fault for its laser, flow or calibration due
date.
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When a Sample Plan is running the user will be prompted to start each sample at each location. The user may
select any of the available locations from that Sample Plan to be the next location. When the desired next
location has been selected and the sample probe is at the matching location, the user may press Start to begin
sampling at that location.
If no Sample Plan or Certification is loaded, the Main Screen will display the Add Location icon
which will open the Sample Plan Setup Dashboard.
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Once all desired Locations are added to the Main screen, the user can run the impromptu Sample Plan by
pressing the green Run button.
button and selecting “End” or by pressing Sample Plan on the right side of the screen and pressing
“End”.
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If Normalized is selected then select units; cubic feet, cubic meters or liters.
Press the back arrow button to apply the settings and return to the
Histogram View.
Note: Histogram View displays real time particle count data as a Histogram.
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Graph Settings
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No Scanner:
If the user selects a Saved Data Tag Annotation
(created when setting up the Data Tag) the ApexZ
will display the Annotation text in the display area.
Alternately, the user can touch the input button to
enter the Enter Value input screen and the user can
input the data tag value manually and press the
green Apply button to apply the data tag value.
Once scanned or manually input, press the Save button then the green Start button to begin the Sample.
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No Scanner:
If the user selects a Saved Data Tag Annotation
(created when setting up the Data Tag) the ApexZ will
display the Annotation text in the display area.
Alternately, the user can touch the input button to
enter the Enter Value input screen and the user can
input the data tag value manually and press the
green Apply button to apply the data tag value.
Once scanned or manually input, select the green Save button to save the record and return to the Main screen.
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The user is able to select which data fields to display on the Records screen and what order the columns are
displayed on the screen. Press the gear icon in the upper left corner of the Data screen to open the Show Record
Columns screen.
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Press the right arrow button to expand and the left arrow button to collapse the data columns.
Use the horizontal scroll bar to view additional data columns to the right or swipe your finger on screen to scroll
up or across and display additional rows and columns.
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Viewing: #/#
Filtered data records / total data records.
Selected: #
This represents total data records currently
selected / highlighted blue.
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Data Tags
Data Tags can be used to add process references to your sample data record. For example data tags “Batch #”
and “Lot #” can be created and prompted for either Pre-Sample or Post-Sample.
Data Tags can be entered by a standard USB barcode reader, input via the use of Annotations, or input from the
ApexZ touch screen keyboard. Data Tag input is saved with the data record and displayed in columns on the
ApexZ Data Records Screen (if the individual Data Tag column(s) are selected to be shown).
Data Tags can also be added to records in the Data Records screen. Data Records Screen
No Scanner:
If the user selects a Saved Data Tag Annotation
(created when setting up the Data Tag) the ApexZ
will display the Annotation text in the display area.
Alternately, the user can touch the input button to
enter the Enter Value input screen and the user can
input the data tag value manually and press the
green Apply button to apply the data tag value.
Once the values are input, press the green Save button to add
the Data Tags to the record(s)
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Export Screen
Press the export button to start the Export. The Preparing Data window
will display while exporting.
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When exporting data files to a USB or to CIFS, the user has the option to give the file a name. For those output
destinations, after pressing the export button the Enter File Name screen will appear.
Enter File Name Screen
After the + Report has been pressed, the user will be asked to set report sample parameters and create a new
Report based on the selected data record samples collected. Follow these steps to select the data records,
report type, channels, enter a new report name, and save the report.
Data Screen
Select Data Records for Report
Press and highlight the desired data records to
make a Report.
Note: Selecting data records from a filtered display of data records will not filter
the data set included in the generated report. All data records from the oldest
to the newest data record set selected will be included in the generated report.
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Report Name
Report Name Screen
Press the Name button to display the Report Name Screen.
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Data Screen
Filter Data Records
Press the Start Time button and enter the start time
on the keypad.
Press the End Date button and enter the end date
on the keypad.
Press the End Time button and enter the end time
on the keypad.
NOTE: If the End Time is prior to the Start Time, the
“Invalid Start Time” error will display.
Press the green Apply button and press the green Save button to apply the Date and Time filter to the data
records on the Data Screen.
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Press the green Save button to save the filter settings and return to the Data Screen.
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Filter Locations
Data Screen
Press the Location button to
display the Filter Location Screen.
Location Filter
Press the green Save button to save the Location filter and return to the Data Screen.
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Data Screen
Filter Sample Plans and Certifications
Press the green Save button to activate the filter settings and return to the Data Screen.
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Data Screen
Filter Tags
Press the green Save button to activate the filter settings and return to the Data Screen.
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Data Screen
Filter Alert/Fault
Press the green Save button to activate the filter settings and return to the Data Screen.
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Data Screen
Delete all data records
Or press the red x button to cancel and data records will NOT be
deleted.
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Reports
Report Screen
The Reports screen displays a list of all saved certification reports.
Reports that have Passed their certification conditions will be highlighted green and display “PASS” in the
Results column. Reports that have failed their certification conditions will be highlighted red and display “FAIL”,
indicating they have failed.
Reports Screen
From the Home Screen select the Report icon
button to display the Report screen.
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Report data columns displayed include date created, report name, and fault results for over limit data counts,
minimum sample volume not met, minimum samples not taken, minimum sample time not sampled, and
instrument fault.
Over Limit, Minimum Volume, Minimum Locations, Minimum Samples, Min. Sample Time, Instrument Fault
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Select Time
Select the Start time and End time buttons and use the Time keypad to enter the report
filter start and end times. Select am/pm. Press the Apply button.
NOTE: If the End Time is prior to the Start Time, the “Invalid Start Time” error will
display.
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If you do not press the Save button then no new filters will be applied. If you press the red x button to
cancel then no filters will be applied. If no Types are included then no filters will be applied and all
Reports will be displayed on the Reports screen.
Note: Press the Reset Filter button to disable all included filters.
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Export Output
Select the Export Type: Printer, Network Printer, USB, or CIFS. File format
and setup for the USB and CIFS options are set in the Settings ->
Instrument Output screens.
Use this screen to enter a desired file name for the data to be
exported then press the Apply button. Alternatively, press
the Skip button to title the file with the default system name.
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Delete a Report
Select Report to Delete
Select a report to delete and it will highlight blue
indicating the Report has been selected.
Press the Delete All button to delete all Reports listed in the Reports
screen. Press the green check box to delete all reports.
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Audit Trail
The Audit Trail Screen creates a timestamp and message for every user action and data record recorded on the
ApexZ instrument. Every time a sample is recorded or a user changes a current setting or modifies a
configuration parameter; a timestamped message will be recorded in the Audit Trail. After 20,000 records have
been recorded in the audit trail the next record will replace the oldest record.
The user has the ability to add comments to audit trail messages, filter the displayed messages based on Time
parameters, and output the displayed Audit Trail to a USB or CIFS.
Audit Trail Screen
Press the Reports Screen Button
Press the Comment button to bring up the Audit Trail Comment box.
Press the Enter Comment button to bring up the Enter Audit Trail
Comment keyboard, or select a pre-saved comment.
Enter the text desired for the Comment, then press Apply to add the Comment to the Audit message.
Adding Comments to Audit Trail messages also generates another entry in the Audit Trail, which indicates
timestamp of the Commented message, the text of the Comment, and the user who created the Comment.
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The format of the exported file will depend on the file format options as set
in the Settings Instrument Output screens.
Use this screen to enter a desired file name for the data to be
exported then press the Apply button. Alternatively, press
the Skip button to title the file with the default system name.
If a USB key is inserted then a pop up message will display saying “Preparing
Data” and “USB Export” each will count up from 0 to 100%.
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With the Date button selected on the left side, the user can use the calendar shown to select a date.
With the Time button selected on the left side, the user
can use the keypad to enter a particular time, and toggle
the am/pm button to indicate the part of day desired. IF
the unit Time Format is set to 24 HR, the am/pm button
will not appear and instead the user should input time
using a 24 HR format.
Press the green Save button once the desired Date and Time ranges are input.
The Audit Trail screen will then display only messages generated during that Date and Time range.
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Settings
Settings are used to create locations, groups, presets, sample plans and certifications. In addition, instrument
settings, connectivity, and users are managed from the Settings screens.
When Users are enabled, the Settings gear button is only available to “Admin” and “Power User” level User
logins by default, while default “Operator” level users will not have access. Access settings can be changed in the
User Permission Level settings. If Users are disabled then the Settings button and screens will be active and
accessible to any user.
From the Home screen press the Settings gear icon to display the settings screen button list for Location, Preset,
Sample Plans, Certifications, Users, Connectivity, Instrument, and Service.
Select a settings button from the right column and that settings screen will highlight blue to indicate it has been
selected and is being displayed. In the example below the Location button is highlighted blue and the Location
screen is displayed.
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Lighthouse Worldwide Solutions ApexZ Operators Manual
Instrument Settings
The Instrument Settings screen allows the user to view and edit options and settings for date/time, audio/visual,
global channels, warning/alarm data count format and units, sample and zero count settings, data output and
formatting, and saving and loading configurations files.
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Enable the use of NTP by checking the checkbox in the Time tab.
Press in the empty box to bring up the Enter NTP Server keyboard. Enter a viable NTP server name and press
Apply.
Set the NTP Poll interval to a value between 64 and 9999. This will be how often in seconds that the unit will
query the input NTP server in order to maintain proper timekeeping.
As long as the NTP option is checked, the Date and Time fields in the Time screen will be non-interactable. The
user will still be able to change the Date Format, Time Zone, and Time Format.
After entering the NTP information, cycle power to the instrument to completely engage the feature.
Note: If the checkbox on the Network Time Protocol line is checked, the user will be unable to select the Date
button.
Pick Date (month/day)
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MM/dd/yyyy
DD/MM/yyyy
yyyy-MM-dd
Press the green save button to save the date format setting.
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Or click on the
arrow to scroll.
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Press the green Apply button to save the current time entered.
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Audio/Visual
Instrument Audio/Visual Screen
Volume
Touch and slide the volume button from 0 – 100%.
Brightness
Touch and slide the brightness button 0 – 100%.
Warning: Changing the instrument language will update the instrument firmware and the
printer. It will take 1-2 minutes for the update to complete. During this time make sure the
ApexZ instrument has at least 50% battery life remaining or connected to the AC adapter and
do not turn off the instrument while updating. Failure to follow these instructions could
cause the printer to become damaged and unusable.
Decimal Mark
Press the Decimal Mark button to display the Select Decimal Mark Screen Select Digital Grouping Screen
Select Decimal Mark screen.
Select period or comma.
Then press the green save button.
Digit Grouping
Press the Digit Grouping button to display the
Select Digit Separator screen.
Select none, space, comma or period.
Then press the green save button.
Changes to the Decimal Mark or Digit Grouping will require and prompt a unit restart.
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Options
Channel Options
Lock Global Channels
ApexZ can lock specific particle size channels globally for all manual samples, preset samples, and sample plans.
For example the user can lock channels globally for the 0.5µm and 5.0µm channels and then for all new samples
(manual, sample plan, or presets) only 0.5µm and 5.0µm channels will be sampled and those particle size
channels counted. Certification Samples are not affected by Locked Global Channels being enabled.
Certifications will always use the channel sizes required from the certification standard.
Global channels highlighted in green are ENABLED. Global channels highlighted in grey with strike through text
are DISABLED. Press any green channel button and it will highlight grey with strike through text to indicate this
channel has been disabled. Press any grey button and it will highlight green indicating it has been enabled.
Disabled
Enabled
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Note: If Lock Global Channels is disabled then all particle channels will be counted, recorded, and displayed.
Enabled Channel
Disabled Channel
Global Channels
Warning/Alarm
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User Options
AD Groups (enable/disable)
Enable AD Groups to assign active directory groups
to an ApexZ permission levels.
Timeout
Enter the timeout period to lock the screen when auto lock is enabled.
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Then select
- Switch User (new login required)
- Unlock (password required)
- Cancel (remain locked)
Sample Options
Note: All buttons disabled during auto lock.
Auto Pump Start
With Pump Startup Disabled: The ApexZ pump will turn off if the Delay or Hold time is greater than 1 minute
With Pump Startup Enabled: The ApexZ pump will start immediately after pressing the sample Start button.
Instrument Options: Sample
Disable Sample Abort
Mode: Press the Zero Count Mode button to select one of the following Zero Count Mode
3 modes.
Disabled: The zero count button will not display on the Home screen.
Manual: Zero count button will display and run for the sample
time when pressed.
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Delay Time
Press the delay button to enter
the desired delay time.
When the Zero Count Mode is set to Manual or Auto, the Zero Count button will be available on the Main
Screen next to the normal Sample Start/Stop button.
In Manual mode, pressing the Zero Count Start button will cause the unit to run one sample with the Duration
and Delay time as set in the Zero Count settings screen.
Manual Mode Zero Count Running Auto Mode Zero Count Running
In Auto Mode, pressing the Zero Count Start button will cause the unit to run with the Duration and Delay time
as set in the Zero Count settings screen. However, upon registering particle counts, the Sample Time (top timer
line) will reset. The sample will only finish after completing the set Test Duration without particle counts. The
total accumulated time the test ran will be shown on the second line of the timer, as shown above.
This Zero Count Test is useful in providing confidence that counts in one sampling environment are not carried
over into another environment.
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Data Tags are set up in the Instrument Settings Options Data Tags screen. ApexZ supports up to 5 unique
Data Tags. NOTE: Adding a new Data Tag will require clearing all data records.
Prompt
Each listed Data Tag will also display
whether it is set to trigger Pre- or Post-
sample
Annotations
Each listed Data Tag will show how many
Annotations are set up for that Data Tag.
Allow Bypass: Enable this feature to allow the user to bypass entering the data tag prompt when it appears.
User will be allowed to enter the data tag value later in the data record screen.
Note: Bypassing a data tag prompt will be noted in the Audit Trail.
Apply to Certifications: Enable Apply to Certifications to prompt for data tag entry when running certifications.
Lock Entry: Enable Lock Entry to lock the data tag entry on the data record the first time it is set. With Lock
Entry enabled no data tags may be modified once they have been set.
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Note: If a data tag has been bypassed, user can still set the data tag value in the data record screen. Once the
data tag has been set, then the value is locked and cannot be modified.
Barcode Scanner
ApexZ supports data tag input through a
standard USB barcode reader connected
through the ApexZ USB port. Once the USB
scanner is connected, a barcode icon will
appear on the home screen header.
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The screen will change to the New Data Tag confirmation screen.
Press the green Save button to save the new data tag name.
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Prompt When
Allow Bypass
Apply to Certifications
Lock Entry
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The Audit Trail Comments screen allows the user to pre-define comments for use in the Audit Trail. Comments
set up here will be listed in the “Saved Audit Trail Comments” list when adding a comment to a message in the
Audit Trail. The user will be able to select these saved comments in lieu of typing in the comment every time.
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Output
The Output screen allows the user to adjust output settings and data formatting for USB, Print, and CIFS.
Instrument Options: USB Output
USB
Average
Enable Average to print the average counts of all
cycles at a given location after all cycles have
completed.
On Alarm
Enable Output “On Alarm” and output will print
after every sample taken where an alarm is
triggered.
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Record Format
The Network Printer output can be set to
either Printer Emulation
or Data Table
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CIFS
Cumu/Diff
Select to print data in either Cumulative,
Differential, or both.
Raw/Norm
Select to print Raw or Normalized data.
When selecting Normalized also select the
Normalized Units (cubic feet, cubic meters,
or Liters).
Reverse
Select Reverse and printing will print from the bottom up.
Font Size
Select Large or Small font size for print output.
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File Header
Press the File Header Edit button to
enable/disable file headers.
Press the green Save button to save the changes made in the File Header screen.
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Column Format
Press the Column Format Edit button to
enable/disable the columns included in
printed data.
Press the green Save button to save the changes made in the Column Format screen.
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Statistics
Press the Statistics Edit button to
enable/disable the columns included in
summary Statistics.
Press the green Save button to save the changes in the Summary screen.
Company Name
The user is able to input custom text for
the Company Name column that can be
included in the File Header.
Address
The user is able to input custom text for
the Address column that can be included in
the File Header.
Press in the box under Address to bring up the Enter Address keyboard. Enter the desired Address and press the
green Apply button. Up to 128 characters can be used in the Address field.
Raw/Norm
Select to print Raw or Normalized data.
When selecting Normalized also select the
Normalized Units (cubic feet, cubic meters,
or Liters).
File Header
Press the File Header Edit button to
enable/disable or edit custom name data for
the file headers in data output to .csv and
.xlsx files.
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Column Format
Press the Column Format Edit button to
enable/disable or edit custom name data
columns output to .CSV and .xlsx files.
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Raw/Norm
Select to output Raw or Normalized data.
When selecting Normalized also select the
Normalized Units (cubic feet, cubic meters,
or Liters).
Cell Align
Choose whether to align the text in the cells
to the Left, Center, or Right.
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File Header
Press the File Header Edit button to
enable/disable or edit custom name data for
the file headers in data output to .pdf files.
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Column Format
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The PDF File Password can be removed by leaving the New Password fields blank, pressing Apply, then pressing
the Save button.
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Configuration
All of the ApexZ settings are saved in the ApexZ configuration file and can be exported onto a USB key or to LMS
XChange. The exported configuration file can then be loaded onto another ApexZ instrument or edited using
the LMS XChange software.
Press the green check mark button to confirm exporting the configuration to
the USB key.
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Connectivity
Special Note:
LMS XChange Software 2.x
The LMS XChange 2.x software was designed for use with ApexZ particle counters and is downloadable from the
[Link] website. LMS XChange 2.x allows users to import data collected on ApexZ3 and
ApexZ50 portable particle counters and display the data in a table that the user can view and/or save to an
Excel, .CSV, or PDF file. Additionally, Administrator users can manage configurations for ApexZ instruments using
LMS XChange. LMS XChange has the following main features:
• Import data manually from Lighthouse ApexZ3 and ApexZ50 particle counters.
• Import .lsdx (Lighthouse secure data transfer) files created by ApexZ3 and ApexZ50 instruments.
• Display the imported data in a table, allowing the user to also export the data to an Excel, .CSV or PDF file.
• Three levels of user accounts – Operators, Power Users, and Administrative users.
• LMS XChange Administrator users can create, edit, save and load ApexZ3 and ApexZ50 configurations.
• Record logins, updates, delete, import, configuration changes, etc. in the LMS XChange Audit Log.
From the Settings screen press the Connectivity button to view Ethernet, WiFi, AD/LDAP, CIFS, Network Printer,
and 3rd Party API settings.
Connectivity
Ethernet is enabled:
DHCP is enabled:
Ethernet Disabled
DHCP is disabled.
Connectivity: Ethernet
When IP, Subnet and Gateway are entered then press the Enable button to enable the Ethernet connection
Network - Wi-Fi
In the WiFi tab, the Wi-Fi IP Address, Subnet, and
Gateway can be either manually entered (BEFORE
enabling Wifi) or assigned via the DHCP.
When IP, Subnet, and Gateway are entered, press the Enable button to enable the Wifi connection
Enable Wifi in order for the “Add New Access Point” button to be enabled.
Wi-Fi – No Security
Manual
After a Wi-Fi has been selected, the ApexZ will mark with a red dot the remaining required tabs to complete the
configuration.
Select Wi-Fi
Select Manual Wi-Fi Configuration WIFI 1
Manual
Enterprise Wi-Fi
Manual
Press Apply
When the ApexZ successfully connects to the Wi-Fi network, a “Connection Successful” message will appear.
ApexZ allows user login authentication to happen through your Active Directory network connection. User
names and passwords logging into the ApexZ instrument will be verified against Active Directory usernames and
passwords.
User Permission Levels can be assigned to AD Groups on your network. Users logging in from AD Groups will be
given that AD Groups’ assigned permission Level on the ApexZ instrument.
Contact your IT department to obtain the URL and Domain for your Active Directory.
Secure
Press to enable the Secure button to use LDAP over SSL protocol.
Note: ApexZ FW 2.3 and earlier require that each AD User be in at least 3 AD Groups on
their network. Only one of those grups needs to be selected on the instrument.
ApexZ FW 2.4 and later only require the AD User to be in one AD Group on their
network.
3. Options
4. User
5. AD Groups
Enabled
2. Instrument
1. Settings
CIFS URL
Path
Press the Path button and enter the CIFS Path using the keypad. The Path is the network location to which
Exported data will be saved.
CIFS Path Example
For the above example, the Path name would be LWS-MFR\Common\Forms & Procedures\ESD Protection
Forms & Procedures.
Serial #
Date/Time
Model
Instrument Name
None
After selection, press the Save button and the entry will be listed for that Folder. The buttons for subsequent
Folders will only be available once the previous Folder has a selection saved.
The Instrument Name folder will be named after what is entered on the Settings->Service->About screen, in the
Instrument Name field. If this field is empty, selecting Instrument Name for a CIFS Folder will show an orange
folder icon in the field after saving, indicating that the Instrument Name has not yet been set on the Apex unit.
Auto Authenticate
Press the enable Auto Authenticate button and ApexZ will use the currently logged-in user’s credentials to
authenticate with the network drive when exporting data. Disabling Auto Authenticate will require every user
to enter their username and password prior to exporting data to the network drive.
Enabled Disabled
Test Authentication
Network Printer
The Network Printer function allows the user to export data to a Printer on a connected network.
Network Printer IP
Press the Network Printer IP button to enter
the IP address of a Network Printer available
for the ApexZ to connect to. To be able to
export to the printed, the ApexZ must be
connected to the same network as the
printer.
Port Number
Press the Port button to enter a port number
with a minimum value of 1 and a maximum
value of 9999.
Press the Test button to test the connection to the Network Printer.
Once connected, the user will be able to Export data to the Network Printer, with the format being determined
by the settings at Settings -> Instrument -> Output -> Print -> Network Printer.
Enable API
After selecting the port number then press
the Enable API button.
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Groups may also be created and Locations may be assigned to Group names. Up to 250 Groups can be created
and Locations can be assigned to these groups.
Home Screen
View Locations
Press the - Delete button to delete a highlighted location from the list.
Press the Edit button to change the name of the highlighted location.
Press the green Save button to add the list of new locations
to the ApexZ database.
Select the desired preset to apply to this location. The selected Preset will display in the Assigned Preset box.
Note that a preset setting may be assigned to multiple locations but a single location may only have one Preset
assigned to it.
Delete a Location
Locations Screen
Select a location and it will highlight in blue
indicating it has been selected.
Select the Name button to display the Enter Group Name screen.
Group Selected
Press the Edit button below the group name list and
the Edit Group screen will display.
Delete a Group
Locations and Groups Screen
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Presets
Sample setting parameters can be saved and named as Presets. Presets can then be assigned to locations.
Locations linked to Presets will be bound by the sample parameters saved in the Preset. Up to 500 Presets can
be added, edited, or deleted.
Sample Time
Select the Sample Time button and enter
the sample time using the keypad and
press the green Apply button.
Hold Time
Select the Hold button and enter the hold
time using the keypad and press the green
Apply button.
Cycles
Select the Cycles button and enter the number of Cycles using the keypad (min 1, max 999) and press the green
Apply button.
Units
Select the Units button and select the units ft3 (cubic feet), m3 (cubic meters), or L (liters).
Volume
Select the Volume button and enter the sample volume with the keypad and press the green Apply button.
Note that changing the sample volume will adjust the sample time accordingly. Vice-versa, changing the Sample
time will change the sample volume accordingly.
Disable a Channel
Press one of the green colored channel size buttons
to disable that channel and that channel will turn a
grey color and strike-out the channel size. This
channel will not be included in this preset sample
setting.
Environmental Alerts
Repeat the action for the Warning High, Warning Low, and Alarm Low values.
Repeat the action for the Warning High, Warning Low, and
Alarm Low values.
Environmental Alerts Set
Select location
Preset Name
Use the keypad to enter the preset name. Preset Name Screen
When a Preset has been assigned to a location then a linked icon will appear before the location name on the
Home screen. The link icon indicates the location is linked to a Preset sample setting. When linked to a Preset,
the user is not able to set that Location to Manual Sample from the Sample Settings Dashboard.
Home Screen
Linked Icon
Groups and Locations Screen
Presets assigned to locations will display
the linked icon on the Groups and
Locations configuration screen.
Sample Plans
Sample Plans are a collection of Locations with custom sample settings assigned to each location. Recipes
(supported in previous versions of ApexZ instruments) were a collection of locations with the same sample
settings used at each location. Sample Plans can act as Recipes did, but they can also, in addition, assign
different sample settings to each location, either via a Preset or manually.
Home Screen
Sample Time
Select the Sample Time button and enter the
sample time using the keypad and press the
green Apply button.
Hold Time
Select the Hold button and enter the hold time
using the keypad and press the green Apply
button.
Press a Warning or Alarm threshold button to enter particle count threshold values for that particle channel size.
Press the Enable button to enable the threshold setting. Or press the Disable button to disable the threshold.
Press the green save button to save the Manual Sample settings to the highlighted location and redisplay the
Sample Plan Setup Dashboard.
Repeat the action for the Warning High, Warning Low, and Alarm Low values.
Press the Name button to display the Sample Plan Name screen.
Environmental Alerts
Press the green check box to confirm deleting Confirm Deleting Sample Plan
the selected Sample Plan.
Certifications
Add a Certification Settings: Certifications Screen
From the Home screen press the
Configuration button and then press the
Certifications button to display the
Certifications screen.
Cleanroom Class
Class
Select the cleanroom Class from the
classes available for the certification type
selected.
Room Status
Certifications will require Room Status to be selected. Select in-operation, at-rest, or as-built and the selected
room status will highlight blue indicating it has been selected.
Airflow
For Federal Standard 209E Certifications, airflow will be
required to select either “non-unidirectional” or
“unidirectional”.
Area Area
Press the Channel button to display the New Certification Channels screen next.
In this example the 0.3 µm size particle channel is an allowed channel but it was disabled. Target Limits
are not shown for disabled channels.
Delay Time
Select the Delay button and enter the delay
time using the keypad and press the green
Apply button.
Sample Time
Minimum Sample Time is automatically set
based on the Certification Type and Channels
selected. User can input a longer Sample Time.
Hold Time
Select the Hold button and enter the hold time using the keypad and press the green Apply button.
Cycles
Select the Cycles button and enter the number of Cycles using the keypad and press the green Apply button.
Volume
Once the Sample Time is input, the unit will automatically calculate and input the Volume. If a different Volume
value is input, the unit will automatically adjust the Sample Time to allow for the new Volume. If needed, select
the Volume button and enter the sample volume with the keypad and press the green Apply button.
Select the Location button next to display the certification location selection screen.
Certification: Locations
Locations
If a Group Name is selected then only those locations
assigned to that group will display in the Location List.
Certification: Locations
If no Group Name is selected the all locations will be
available to be assigned to the new certification.
Certification Locations
Press the Name button to display the Enter Certification Name screen next.
Certification Name - Apply
Certification Name
Edit a Certification
From the Home screen press the Settings button and then press the Certifications button.
Type
Channel
Sample
Location
Name
Delete a Certification
From the Home screen press the Settings button and then press the Certifications button.
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WARNING: Keep administrator-level username and password secure and retrievable. If the Administrator
account login information is lost, functionality can only be restored by having the instruments firmware re-
loaded. While a service technician can retrieve the instruments configuration before doing so, all data records
WILL be lost.
User Name and Permission Levels Screen
User type “local” will verify Username and Password saved locally on the ApexZ instrument.
Note: When creating an Active Directory User no Note: To enable Users, at least one Admin
password is required. The password resides on level user must be created first.
the Network Active Directory.
WARNING: Keep administrator-level username and password secure and retrievable. If the Administrator
account login information is lost, functionality can only be restored by having the instruments firmware re-
loaded. While a service technician can retrieve the instruments configuration before doing so, all data records
WILL be lost.
Username
Username Screen
Enter user name on keyboard.
Password
Permission Level
Users Screen
Users Screen
Delete a User
Delete User
Cancel
(Do not delete)
Login Screen
User Login
When Users are enabled ApexZ will require a
Username and Password logon.
Press the green Login button to login to the ApexZ. Home Screen
User Logout
Home Screen: User Enabled
Press:
Logout to logout.
Lock to lock the screen.
Cancel to remain logged in.
WARNING: Keep administrator-level username and password secure and retrievable. If the Administrator
account login information is lost, functionality can only be restored by having the instruments firmware re-
loaded. While a service technician can retrieve the instruments configuration before doing so, all data records
WILL be lost.
Permissions
New Permission Level Screen
Select the screen tabs to edit permission levels.
Users
When creating a new Permission Level, this screen will not list any Users. After the Permission Level is created
and saved, users can be added to the new Level by editing the User in the Users screen. Once added to a
Permission Level, they will show up in the Permission Level User screen when editing the Permission Level.
If AD Groups are enabled in the Settings->Instrument->Options screen, User tab, AD Groups will show instead of
User in the Add New Permission Level screen.
Active Directory Group names can be manually assigned to a Permission Level or by logging into the network
and selecting from a list of AD Groups.
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The settings for the default Administrator Level cannot be modified. If any Users have been assigned to the
Administrator Level, all can be removed except for one. If the last User is then deleted, the ApexZ will be unable
to activate Users in the Settings -> Instrument -> Options -> User screen until one user has been assigned to the
Administrator Level.
In the Users screen, any Users assigned to the Permission Level will be listed in both the “Users” and “Assigned
Users” columns. Selecting a User listed in the “Users” column will remove it from the “Assigned Users” column,
and pressing it again will replace it.
On any screen where changes are made press the green Save button to save the new Permission Level
settings.
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Service
From the Settings screen press the Service button to view the Maintenance, About and Service Logon tabs.
Maintenance
Press the Maintenance button to display the Firmware, Reset, and Calibration functions.
Firmware Update
Firmware Update
Press the green check button to confirm and update the firmware on the
ApexZ from the USB key. Leave the USB key in the unit until after the unit
restarts and the Home Screen is displayed.
Settings Reset
Press the green check button to confirm and reset all the
instrument settings.
Factory Reset
Service: Factory Reset
Pressing Factory Reset will DELETE all data on
the ApexZ and return the instrument’s
configuration to its original factory default
configuration. Users will be reset to the default
“Administrator”, “Power User” and “Operator”
Permission Levels. There is no data recovery
after a Factory Reset. All user created data will
be deleted except for Audit Trail logs.
Factory Reset
Calibration Reminder
Press the Calibration Reminder button to select the time period for a reminder status warning before the
calibration due date. An orange warning will appear in the Self-Diagnostics Status display.
Instrument Name
Model
Serial #
Sensor #
Calibration Due Date
Press on the Libraries button to view the open source libraries used by
ApexZ.
Service Login
Press the Settings then Service button to display the Service Login screen.
Note the ApexZ Passcode number and use this code to get a password from Lighthouse Service Department
calibration website.
Service Login
Use the keypad and enter the password from the LWS
Service Department here.
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Calibration
Calibration – Contact Authorized Facility
ApexZ50 is factory calibrated to 100 LPM (100 liters per minute)(3.53 cubic feet per minute).
After the ApexZ calibration data has passed, all records will be shown with a strike-through on the data
to indicate that the data is not valid.
Trouble Shooting
Sensor Cleanliness
When not in use, place a protective cap over the ApexZ Inlet Nozzle.
Printer:
Printer paper not advancing while printing could be the printer door is not closed.
- If the printer door is not closed then the paper will not advance but the printer will continue to
print. Quickly close the printer door and printing will advance the paper properly.
Printer printing but no ink is printing on the paper could be the printer paper is loaded backwards.
- If the printer paper is load backwards the paper may still advance forward but no report data will
print on the paper. After printing has stopped, simply open the printer door, remove the paper roll
and reverse so that the paper feeds up from the back side of the roll and out the top of the printer.
(see section: Printer Paper Installation)
The following cleaning agents are acceptable for cleaning ApexZ polycarbonate exterior surfaces.
Spor Klenz
Bleach
Hydrogen Peroxide
IPA
Warnings
To minimize the chance of electric shock, turn off and disconnect the power adapter during sterilization.
Ensure the Inlet Nozzle is capped during any cleaning process.
Do not submerge ApexZ in any liquids.
Do not spray disinfectant solution directly into ApexZ enclosure.
Do not use gases to disinfect ApexZ.
Lighthouse will VOID the warranty if an unsuitable disinfectant solution damages the ApexZ instrument.
Terminology
Button: Area on the touch screen the user can press and ApexZ will accept input and commands.
Enable: Green box with yellow check mark: this button indicates enabled.
Enter with the keypad: Touch the screen keypad with your finger and type the required input. You may need to
press the green Apply button after entering text or numbers.
Inactive Button: Button has a dark background color indicating the button is inactive and will not
respond when pressed.
Toggle button: This is a button that displays only 2 options, touch or slide to change between options.