Section 3

System Component Identification

And Schematics
Table Of Contents

Symbols & Charts

Figure 3.1-1. Relay Function Chart ............................................................................................................... 3
Figure 3.1-2. Electrical Symbol Chart ........................................................................................................... 4
Figure 3.1-3. Hydraulic Symbol Chart ........................................................................................................... 5

Hydraulic System
Figure 3.2-1. Hydraulic Schematic Part List .................................................................................................. 6
Figure 3.2-2. Hydraulic Schematic (Model 3215/3219) ................................................................................. 9
Figure 3.2-3. Hydraulic Schematic (Model 3220/4620) ............................................................................... 10
Figure 3.2-4. Hydraulic Schematic (Model 3226/4626/4632/4832) ............................................................. 11
Figure 3.2-5. Hydraulic Schematic (Model 6826/6832) ............................................................................... 12

Electrical Diagrams And Schematics

Figure 3.3-1.
Figure 3.3-2.
Electrical Schematic And Diagram Parts List ......................................................................... 13
Control Module to Transducers Diagram ............................................................................... 16
3
Operator’s Control Box Diagram
Figure 3.3-3. Control Box Wiring Diagram (Model 3215/3219) ................................................................... 17
Figure 3.3-4. Control Box Wiring Diagram - Equipped with All Option (No Rollout Limit)(Model 3220) .... 18
Figure 3.3-5. Control Box Wiring Diagram - With No Option (All except Model 3215/3219) ...................... 19
Figure 3.3-6. Control Box Wiring Diagram - With All Option (All except Model 3215/3219/3220) .............. 20

Electrical Panel Diagram

Figure 3.4-1. Electrical Panel Diagram (Model 3215/3219) ......................................................................... 21
Figure 3.4-2. Electrical Panel Diagram (Model 3220/3226/46XX/4832/68XX) .............................................. 22

Electrical Schematic
Figure 3.5-1. Electrical Schematic (Model 3215/3219) ............................................................................... 23
Figure 3.5-2. Electrical Schematic (Model 3220/3226) ............................................................................... 24
Figure 3.5-3. Electrical Schematic (Model 4620/4626/4832) ....................................................................... 25
(Serial No. 66889 (4620), 709588 (4626), and Below)
Figure 3.5-4. Electrical Schematic (Model 4620/4626/4632) ....................................................................... 26
(Serial No. 710000 (4620), 710000 (4626), and Above)
Figure 3.5-5. Electrical Schematic (Model 68XX) ........................................................................................ 27

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toc 1 2 4 5 6
 Figure 3.1-1. Relay Function Chart

SUPPLY (B+) (Common)

CONTROL (B+) GROUND (B-)

NORMALLY NORMALLY
CLOSED OPEN
CONTACT CONTACT

RELAY NO. RELAY FUNCTION

17CR BRAKE/STEERING RELAY

17CCR CUSHION RELAY (MODEL 3215/3219)

17CR1 BRAKE RELAY (MODEL 3215/3219)

21ACR PROPORTIONAL RELAY
28ACR PROPORTIONAL RELAY

28CR1 TILT RELAY

28CR2 DOWN RELAY
28ECR1 AUXILIARY TILT

28ECR2 AUXILIARY DOWN

60045AB

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 Figure 3.1-2. Electrical Symbol Chart

WIRE CROSSING HOURMETER KEY SWITCH

WIRES JOINED LIGHT FOOT SWITCH

HYDRAULIC
BATTERY TOGGLE SWITCH
VALVE COIL

PROPORTIONAL
GROUND HYDRAULIC PUSH BUTTON
VALVE COIL

ELECTRIC
FUSE ROTARY SWITCH
MOTOR

CIRCUIT LIMIT SWITCH

HORN
BREAKER

BATTERY
EMERGENCY CAM OPERATED
CHARGE
STOP BUTTON LIMIT SWITCH
INDICATOR

CAPACITOR RESISTOR TILT SWITCH

SINGLE POLE
POTENTIOMETER LEVEL SENSOR SINGLE THROWN
RELAY

SINGLE POLE DOUBLE POLE DOUBLE POLE

DOUBLE THROW SINGLE THROW DOUBLE THROW
RELAY RELAY RELAY

TRIPLE POLE
DOUBLE THROW DIODE TRANSISTOR
RELAY

ANGLE PRESSURE
TRANSDUCER TRANSDUCER

SECTION 3, Page 4 SJIII SeriesLoad Sensing System 129913AC

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 Figure 3.1-3. Hydraulic Symbol Chart
VARIABLE
LINE CROSSING DISPLACEMENT SHUTTLE VALVE VELOCITY FUSE
PUMP

ACCUMULATOR, SINGLE ACTING

LINE JOINED HAND PUMP GAS CHARGED CYLINDER

HYDRAULIC CUSHION DOUBLE ACTING

TANK RELIEF VALVE CYLINDER CYLINDER

HYDRAULIC PRESSURE DOUBLE ACTING

FILTER WITH REDUCING PRESSURE
DOUBLE
BYPASS VALVE SWITCH
RODDED

ELECTRIC MOTION SPRING APPLIED

MOTOR FIXED ORIFICE CONTROL VALVE HYDRAULIC
RELEASED
BRAKE

ADJUSTABLE FLOW DIVIDER BRAKE

ENGINE FLOW CONTROL COMBINER CYLINDER

FIXED
DISPLACEMENT COUNTER ROTARY
CHECK VALVE BALANCE VALVE ACTUATOR
PUMP

THREE POSITION BI DIRECTIONAL

FOUR WAY HYDRAULIC
OIL COOLER VALVE COIL
PROPORTIONAL MOTOR

SERIES TWO POSITION THREE POSITION

PARALLEL TWO WAY FOUR WAY
HYDRAULIC TWO POSITION CLOSED CENTER
NORMALLY
MOTOR THREE WAY OPEN PORT
CLOSED

TWO POSITION THREE POSITION THREE POSITION

TWO WAY TWO POSITION FOUR WAY FOUR WAY
NORMALLY THREE WAY CLOSED CENTER PROPORTIONAL
OPEN CLOSED PORT

PRESSURE
TRANSDUCER

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 Figure 3.2-1. Hydraulic Schematic Parts List
Index Skyjack
Qty. Description
No. Part No.

C1 124291 1 CYLINDER, Cushion

C2 120989 AR CYLINDER, Lift (All except Model 4832)
121965 2 CYLINDER, Lift (Model 4832)
C3 121087 1 CYLINDER, Steer (Model 3215/3219)
120236 1 CYLINDER, Steer (Model 3220/3226/46XX/4832)
120240 1 CYLINDER, Steer (Model 68XX)
C4 127667 2 CYLINDER, Brake (Model 3215/3219)
120220 2 CYLINDER, Brake (Model 3220/3226/46XX/4832/68XX)
C5 125737 2 CYLINDER, 6 ft. Powered extension platform (Model 3220)
120262 2 CYLINDER, 6 ft. Powered extension platform (Model 46XX/4832)
120255 2 CYLINDER, 5 ft. Powered extension platform (Model 68XX)
CB1 104133 1 VALVE, Counterbalance
CMP1 115382 1 VALVE, Pressure compensator
CRV1 115299 1 CROSS-OVER RELIEF VALVE (option)
121877 1 CROSS-OVER, Relief Valve (Model 48XX)
CV1 106277 1 VALVE, Pilot Check (Model 68XX)
CV2 106277 1 VALVE, Pilot Check (Model 68XX)
F1 109568 1 FILTER ASSEMBLY, Return
FD1 103354 1 VALVE, Flow divider/combiner
HV1 107269 1 VALVE, Holding
2H-13B 103655 1 VALVE, Lowering
2H-13B-1 107269 1 VALVE, Holding
2H-13B-2 107269 1 VALVE, Holding
2H-18A 104132 1 VALVE, Differential
2H-25 128113 1 VALVE, Cushion
2H-59B 115351 1 VALVE, Proportional
3H-14 106273 1 VALVE, Lift
3H-17 103623 1 VALVE, Brake
3H-17A 103623 1 VALVE, Brake
3H-18A 103623 1 VALVE, Pilot
3H-18A-1 103623 1 VALVE, Speed A
3H-18A-2 103623 1 VALVE, Speed B
4H-15 128317 1 VALVE, “Hytos” Reverse drive (includes 4H-16)
4H-16 128317 1 VALVE, “Hytos” Reverse drive (includes 4H-15)
4H-23 128317 1 VALVE, “Hytos” Reverse drive (includes 4H-24)
4H-24 128317 1 VALVE, “Hytos” Reverse drive (includes 4H-23)
4H-26 113953 1 VALVE, Powered platform extend (includes 4H-27) (Model 3220/4620/4626)
(Order P/N 128317 for Model 46XX machines with
Serial No. 66889 (4620), 709588 (4626), and Below)
128317 1 VALVE, Powered platform extend (includes 4H-27) (Model 4832/68XX)
4H-27 113953 1 VALVE, Powered platform retract (includes 4H-26) (Model 3220/4620/4626)
(Order P/N 128317 for Model 46XX machines with
Serial No. 66889 (4620), 709588 (4626), and Below)
128317 1 VALVE, Powered platform retract (includes 4H-26) (Model 4832/68XX)
MI 310545 1 MOTOR, Hydraulic drive LH (Model 3215/3219)
103129 1 MOTOR, Hydraulic drive LH (Model 3220/3226/46XX/4832)
102689 1 MOTOR, Hydraulic drive LH (Model 68XX)

Parts list continued on the following page.

SECTION 3, Page 6 SJIII SeriesLoad Sensing System 129913AC

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 Figure 3.2-1. Hydraulic Schematic Parts List
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

M2 310545 1 MOTOR, Hydraulic drive LH (Model 3215/3219)

103129 1 MOTOR, Hydraulic drive RH (Model 3220/3226/46XX/4832)
102689 1 MOTOR, Hydraulic drive RH (Model 68XX)
MB1 127629 1 MANIFOLD BLOCK, Main (Model 3215/3219)
107354 1 MANIFOLD BLOCK, Main (Model 3220/3226/46XX/4832/68XX)
MB2 127836 1 MANIFOLD BLOCK, Front Axle (Model 3215/3219)
107493 1 MANIFOLD BLOCK, Emergency lowering (Model 3220/3226/46XX/4832/68XX)
MB3 128113 1 MANIFOLD BLOCK, Cushion Valve (Model 3215/3219)
130481 1 MANIFOLD BLOCK, Holding Valve (Model 3220/4620)
130442 1 MANIFOLD BLOCK, Lower Holding Valve (Model 3226/4626/4632/4832/68XX)
108778 1 MANIFOLD BLOCK, Upper Holding Valve (Model 3226/4626/4632/4832/68XX)
MB4 130480 1 MANIFOLD BLOCK, Holding Valve (Model 3215/3219)
108195 1 MANIFOLD BLOCK, Rear drive (Model 3220/3226/46XX/4832)
108196 1 MANIFOLD BLOCK, Rear drive (Model 68XX)
MB5 126761 1 MANIFOLD BLOCK, Lowering Valve (Model 3215/3219)
107382 1 MANIFOLD BLOCK, Powered extension (Model 3220/3226/46XX/4832/68XX)
MB9 127841 1 MANIFOLD BLOCK, Proportional (Model 3215/3219)
115349 1 MANIFOLD BLOCK, Proportional (Model 3220/3226/46XX/4832/68XX)
O2 129577 1 ORIFICE, Lowering 0.060” dia. (Model 3215/3219)
122213 1 ORIFICE, Lowering 0.073” dia. (Model 4620/4832/6832)
(Order P/N 104435 for Model 4620 machines with Serial No. 66889, & below)
105530 1 ORIFICE, Lowering 0.081” dia. (Model 4632/6826)
O3 108002 1 ORIFICE, Cushion 0.040” dia. (Model 3215/3219)
105811 1 ORIFICE, Steer .040” dia. (Model 3220/3226/46XX/4832/68XX)
O4 130407 2 ORIFICE, Brake 0.051” dia. (Model 3215/3219)
105281 2 ORIFICE, Emergency lowering 0.067” dia. (Model 3220/3226/46XX/4832/68XX)
O5 108002 1 ORIFICE, Steering 0.040” dia. (Model 3215/3219)
105811 2 ORIFICE, Brake .040” dia. (Model 3220/3226/46XX/4832/68XX)
O6 105281 1 ORIFICE, Emergency lowering 0.067” dia. (Model 3215/3219)
104434 1 ORIFICE, Differential .040” dia. (Model 3220/3226/46XX/4832/68XX)
P1 123474 1 PUMP, Hydraulic - Standard (Model 3215/3219)
106577 1 PUMP, Hydraulic (.226 cubic inches/rev) (Model 3220/4620)
106587 1 PUMP, Hydraulic (.291 cubic inches/rev) (Model 3226/4626/4832/68XX)
PS1 102863 1 SWITCH, Pressure (option)
113799 1 • MANIFOLD BLOCK, (for machines with Pressure Switch Option)
PT1 130431 1 TRANSDUCER, Pressure 2000 psi (Model 3215/3220/3226/4626/4832)
130432 1 TRANSDUCER, Pressure 3000 psi (Model 3219/4620/68XX)
R1 104534 1 VALVE, System relief
R2 104534 1 VALVE, Lift relief
R3 106557 2 VALVE, Relief
R4 115336 1 VALVE, Cross-over relief (Option)
R5 115336 1 VALVE, Cross-over relief (Option)
V1 107271 1 VALVE, Emergency lowering
V2 103136 1 VALVE, Free-wheeling

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 Parts List

Figure 3.2-2. Hydraulic Schematic (Model 3215/3219)

A B C D E F G H

10966AB

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Parts List

Figure 3.2-3. Hydraulic Schematic (Model 3220/4620)

A B C D E F G H

10967AB

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 Parts List

Figure 3.2-4. Hydraulic Schematic (Model 3226/4626/4632/4832)

A B C D E F G H

10968AC

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Parts List

Figure 3.2-5. Hydraulic Schematic (Model 6826/6832 )

A B C D E F G H

10969AC

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 Figure 3.3-1. Electrical Schematic and Diagram Parts List
Index Skyjack
Qty. Description
No. Part No.

129ACR 108589 1 RELAY, 24 Volt (Joystick enable switch)

17CCR 108589 1 RELAY, 24 Volt (cushion)
17CR 108589 1 RELAY, 24 Volt (steering/transfer)
17CR1 108589 1 RELAY, 24 Volt (brake)
17CR2 108589 1 RELAY, 24 Volt (steering)
21ACR 108589 1 RELAY, 24 Volt (proportional)
28CR1 108589 1 RELAY, 24 Volt (Tilt)
28CR2 108589 1 RELAY, 24 Volt (Down)
28ECR1 108589 1 RELAY, 24 Volt (Auxiliary Tilt)
28ECR2 108589 1 RELAY, 24 Volt (Auxiliary Down)
2H-13B 103605 1 COIL, 24 Volt (lowering valve)
2H-13B-X 104493 AR COIL, 24 Volt (holding valve)
2H-18A 103605 1 COIL, 24 Volt (differential valve)
2H-25 103605 1 COIL, 24 Volt (cushion)
2H-59B 115370 1 COIL, 24 Volt (proportional valve)
3H-14 105610 1 COIL, 24 Volt (lift valve)
3H-17A 103605 1 COIL, 24 Volt (brake valve)
3H-18A 103605 1 COIL, 24 Volt (pilot Valve)
3H-18A-1 103605 1 COIL, 24 Volt (speed A)
3H-18A-2 103605 1 COIL, 24 Volt (speed B)
4H-15 128320 1 COIL, 24 V (reverse drive spool valve)
4H-16 128320 1 COIL, 24 V (forward drive spool valve)
4H-23 128320 1 COIL, 24 V (right steer spool valve)(Hytos)
4H-24 128320 1 COIL, 24 V (left steer spool valve)(Hytos)
4H-26 103605 1 COIL, 24 V Powered platform extend spool valve (Model 3220/4620/4626)
(Order P/N 128320 for machines with Serial No. 66889 (4620),
709570 (4626), & below)
128320 1 COIL, 24 V “Hytos” Powered platform extend valve ( Model 4832/68XX)
4H-27 103605 1 COIL, 24 V Powered platform retract valve Option (Model 3220/4620/4626)
(Order P/N 128320 for machines with Serial No. 66889 (4620),
709570 (4626), & below)
128320 1 COIL, 24 V “Hytos” Powered platform retract valve (Model 4832/68XX)
AT1 130440 1 TRANSDUCER, Angle
B1-B4 106552 4 BATTERY, 6 Volt (Interstate #U2500)
103480 4 BATTERY, 6 Volt (Interstate #U2200)
BC 128537 1 ASSEMBLY, Battery Charger
BCI 122093 1 INDICATOR, Battery Charge
BP-29 117967 1 BEEPER, 9-28 VDC
C1 103101 1 CONTACTOR, 24 Volt
CAP1 103319 1 CAPACITOR, 35 Volt 1000UF (Model 3215/3219)
CB1-CB2 117325 2 CIRCUIT BREAKER, 15 Amp

Parts list continued on the following page.

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 Figure 3.3-1. Electrical Schematic and Diagram Parts List (Continued)
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

CM1 130439 1 CONTROL MODULE, Integrated Sensor

DCM1 123477 1 MOTOR, 24 Volt
D02-X 129258 AR DIODE
DXX 102921 AR DIODE
DA1 119758 1 DIODE PACK
DA2 119520 1 DIODE ASSEMBLY
DA3 119624 1 DIODE ASSEMBLY
F1 117619 1 FUSE, 300 Amp
FL-22 121477 1 LIGHT, Flashing
H1 121058 1 HORN, Operator
L1CR 115315 1 RELAY, Battery charger
LB1 102671 1 MOUNT, Load Sensing Light Assembly
LS1 121975 1 LIMIT SWITCH, High speed (Model 3215/3219)
LS1A 121975 1 LIMIT SWITCH, High speed (Model 3220/3226/4832/68XX)
133599 1 LIMIT SWITCH, High speed (Model 46XX)
(Order P/N 121975 for machines with Serial No. 66889 (4620),
709570 (4626), & below)
LS1B 121975 1 LIMIT SWITCH, High speed (Model 3220/3226/4832/68XX)
133599 1 LIMIT SWITCH, High speed (Model 46XX)
(Order P/N 121975 for machines with Serial No. 66889 (4620),
709570 (4626), & below)
LS2 117079 1 LIMIT SWITCH, Powered extension platform 3 ft. (If Equipped)
LS3 121975 1 LIMIT SWITCH, End of stroke (option)
LS4 125886 1 LIMIT SWITCH, Pothole protection - battery tray (Model 3215/3219)
125887 1 LIMIT SWITCH, Pothole protection - battery tray (Model 3220/3226/4832/68XX)
133601 1 LIMIT SWITCH, Pothole protection - battery tray (Model 46XX)
(Order P/N 125887 for machines with Serial No. 66889 (4620),
709570 (4626), & below)
LS5 125885 1 LIMIT SWITCH, Pothole protection - hydraulic tray (Model 32XX/4832/68XX)
133600 1 LIMIT SWITCH, Pothole protection - hydraulic tray (Model 46XX)
(Order P/N 125885 for machines with Serial No. 66889 (4620),
709570 (4626), & below)
LS6 121975 1 LIMIT SWITCH, Drive override (Model 32XX/4832/68XX)
133599 1 LIMIT SWITCH, Drive override (Model 46XX)
(Order P/N 121975 for machines with Serial No. 66889 (4620),
709570 (4626), & below)

Parts list continued on the following page.

SECTION 3, Page 14 SJIII Series Load Sensing System 129913AC

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 Figure 3.3-1. Electrical Schematic and Diagram Parts List (Continued)
Index Skyjack
Qty. Description
No. Part No.

Parts list continued from the previous page.

PS1 102863 1 SWITCH, Pressure

PT1 130431 1 TRANSDUCER, Pressure 2000 psi (Model 3215/3220/3226/4626/4632/4832)
130432 1 TRANSDUCER, Pressure 3000 psi (Model 3219/4620/68XX)
PWM 122868 1 CIRCUIT BOARD, Joystick Controller (Model 3215/3219)
117150 1 CIRCUIT BOARD, Joystick Controller (All except Model 3215/3219)
RST1 119629 1 RESISTOR, 2.7K
RST2 115313 1 RESISTOR, 25W-30 Ohm (Model 3226/46XX/4832)
115312 1 RESISTOR, 25W-40 Ohm (Model 3215/3219/3220)
120174 1 RESISTOR, 25W-20 Ohm (Model 6826/6832)
RST3 116505 1 RESISTOR, Low voltage protection
S1 119725 1 SWITCH, Main power disconnect
S2 102853 1 SWITCH, Up/down toggle
103141 1 [Link], Up/Down Switch (Model 46XX with Serial No. 710000, & above)
S3 103141 2 N.O. CONTACT, Base/off/platform key switch
S4 103225 1 N.C. CONTACT, Emergency stop switch (control box)
S5 116382 1 SWITCH, Lift/off/drive toggle
S7 123994 1 CONTROLLER ASSEMBLY, Proportional
S7-1 122869 1 • SWITCH W/ACTUATOR, Neutral
S7-2 122877 1 • SWITCH, Right steer
S7-3 122877 1 • SWITCH, Left steer
S7-4 122869 1 • SWITCH W/ACTUATOR, Reverse drive / Down
S7-5 122869 1 • SWITCH W/ACTUATOR, Forward drive / Up
S7-6 122869 1 • SWITCH Joystick Lift/Drive Enable
S8 103141 1 N.O. CONTACT, Operator horn
S9 103141 1 N.O. CONTACT, Lift/ Drive Enable
S10 103414 1 N.O. CONTACT, Base Control Enable Switch (If Equipped)
S11 102853 1 SWITCH, Powered ext. platform extend/retract toggle (option)
S12 102853 1 SWITCH, Powered extension platform enable toggle (option)
S27 115574 1 SWITCH, Torque toggle
S28 103281 1 N.C. CONTACT, Emergency stop switch (base)
TMR-19B 132494 1 RELAY, Inverter Timer Cut-Out
TT 103336 1 HOURMETER

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 Parts List

Figure 3.3-2. Control Module to Transducers Diagram

10921AC

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 Parts List

Figure 3.3-3. Control Box Wiring Diagram (Model 3215/3219)

10869AA

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 Parts List

Figure 3.3-4. Control Box Wiring Diagram - Equipped With All Options (No rollout limit) - (Model 3220)

10897AA

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 Parts List

Figure 3.3-5. Control Box Wiring Diagram - With No Option (All Except Model 3215/3219)

10866AA

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 Parts List

Figure 3.3-6. Control Box Wiring Diagram - Equipped With All Option (All Except Model 3215/3219/3220)

10868AB

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 Parts List

Figure 3.4-1. Electrical Panel Diagram - CE Models Equipped With All Options (Model 3215/3219)
A B C D E F G H

10874AB

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Parts List

Figure 3.4-2. Electrical Panel Diagram - CE Models Equipped With All Options (Model 3220/3226/46XX/4832/68XX)
A B C D E F G H

If Equipped

10891AE

SECTION 3, Page 22 SJIII Series Load Sensing System 129913AC

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 Parts List

Figure 3.5-1. Electrical Schematic - CE Models Equipped With All Options (Model 3215/3219)
A B C D E F G H

50209AB

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Parts List

Figure 3.5-2. Electrical Schematic - CE Models Equipped With All Options (Model 3220/3226)
A B C D E F G H

50171AC

SECTION 3, Page 24 SJIII Series Load Sensing System 129913AC

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 Parts List

Figure 3.5-3. Electrical Schematic - CE Models Equipped With All Options (Model 4620/4626/4832)
(For Machines with Serial No. 66889 (4620), 709570 (4626), and below)
A B C D E F G H

50172AB

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Parts List

Figure 3.5-4. Electrical Schematic - CE Models Equipped With All Options (Model 4620/4626/4632)
(For machines with Serial No. 710000, and above)
A B C D E F G H

50190AD

SECTION 3, Page 26 SJIII Series Load Sensing System 129913AC

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 Parts List

Figure 3.5-5. Electrical Schematic - CE Models Equipped With All Options (Model 68XX)
A B C D E F G H

50173AC

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