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Front Loader & Excavator Training Iquique

This document provides information about a heavy machinery operation course offered by the Technological Training Center of Tarapacá in Iquique, Chile. The course covers the operation of front loaders and backhoes. It describes the main characteristics and components of front loaders, as well as their advantages and disadvantages. The document also includes details about the main instruments that operators use to monitor the functioning of the machinery.

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0% found this document useful (0 votes)
16 views60 pages

Front Loader & Excavator Training Iquique

This document provides information about a heavy machinery operation course offered by the Technological Training Center of Tarapacá in Iquique, Chile. The course covers the operation of front loaders and backhoes. It describes the main characteristics and components of front loaders, as well as their advantages and disadvantages. The document also includes details about the main instruments that operators use to monitor the functioning of the machinery.

Translated by

ScribdTranslations
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Tarapacá Technological Training Center

Aníbal Pinto 525, Iquique.


captarapaca@[Link]

Heavy Machinery Operation


Front Loader
+
Backhoe

Tarapacá Technological Training Center


Course: Front Loader Operation + Excavator Operation Training Tarapacá

Front loaders
Front loaders are equipment capable of carrying out loading tasks.
trucks, wagons or hoppers; cargo and transport for short distances, whether to a
crusher or stockpile, and constitutes an auxiliary and/or pushing machine in operations
for cleaning or preparing ramps.

General characteristics
Front loaders can be distinguished and
classify according to the bucket's load capacity,
how
It is indicated in the following table:

Load capacity Classification

<4 m3 Small
4-8 m3 Mediums
>8 m3 big

In open-pit mining operations, equipment is mainly used


mediums, associated with trucks, according to well-defined combinations of
loader-truck.

Main Characteristics

Modules of force and work:

The force module is the one intended to provide the working force that
will use the machine either for operational tasks or for transportation of the
machinery.

The Work module, which is intended to carry out specific tasks.


for which the machinery was designed.

In the different types of machinery, the characteristics of these modules do not vary.
there will only be differences in the work components, according to the function of the
equipment (push, dig, level, lift or transport) and the forms of connection or
articulation between them.
Central articulation: front loaders
Articulation Wheels: Backhoe loaders, non-articulated Bulldozer...

Advantages

The use of front loaders represents significant advantages in development.


of the tasks in mining, since they have:
Course: Operation of Front Loader + Excavator Trainings Tarapacá

Great mobility, reaching speeds of 45 km/h, which allows them to


carry out the loading and transportation work over short distances.
Loading unloading work capacity at heights between 3 and 6 meters.
Ability to work on slopes.
A bucket width that allows for the handling of large blocks of rock.
Possibility of obtaining mixtures from different sectors due to its large
mobility.
Ease of keeping a loading floor cleaner, not requiring
auxiliary machines.
Adaptability to different extraction methods.
A lower investment compared to other loading systems (shovels)
Ease of resale.
Possibility of rental (leasing) and hiring.
A simple maintenance compared to other loading systems.
Lower requirement for practice and experience of the personnel who will use the
teams

Disadvantages
They require a more spongy stack or crushed material compared to others.
loading systems. This implies an important consideration in the
blast, especially regarding the ignition sequence.
For equal bucket capacity, they have lower productivity than a shovel.
They require a large space to maneuver, as they need
move during the loading process.
They have lower productivity in muddy and soft soils.
If there is not a good level of floors, there is a considerable increase in the cost of
tires.
They need reduced bench heights to operate safely.
They have lower mechanical availability compared to the shovels.

Main components
Chassis
In general, the chassis is made up of two semi-chassis connected by a joint.
double with vertical axis. In the front semi-axis, and in a more or less
triangular, all the work team is anchored. The rear semi-chassis is shaped like
box and must support, in addition to the axle and its differential, the weight of the motor and the
transmission. It also generally supports the weight of the cabin and controls of
operator.
Both are made of high-strength steels, specially designed
to withstand continuous efforts, both of torsion and bending.
Through the action of the rods of two hydraulic cylinders, one on each side, the
the joint allows turns to the left and right, with angles between 35 and 45
degrees, which increases the maneuverability of the machine.
Operation of Front Loader + Excavator Training Tarapacá

2. Motor
The engine is a generator of motion that manifests itself in working force.
mechanical. Traditionally, there are two types of engines according to the type of
fuel used by gasoline engines and diesel engines or also
known for diesel engines.
There are two designs of diesel engines: two-stroke and four-stroke.
differentiation is in the time taken to carry out the four phases of the
action of any engine: Intake–Compression–Explosion and Exhaust.

Torque Converter
It is a power multiplier that receives the movement generated by the engine, the
which is insufficient to activate the work team and transmits it increased to the
transmission box.

4. Transmission systems
The front loaders use diesel engines as their primary power source.
using two types of transmission: mechanical or electrical.
a) Mechanics. The mechanical transmission consists of three mechanisms of
regulation
Regulation mechanism of the motor speed, which in turn drives a
conventional torque converter.
Power modulation regulation mechanism, situated between the motor and
the torque converter. The speed of the motor and the hydraulic pump
remain constant.
Variable regulation mechanism, with severaltorque [Link]
Torque converters regulate the translation speed, maintaining the
motor speed at a constant rate. This mechanism has the
following elements:
Operation of Front Loader + Excavator Tarapacá Training

Torque converter, whose purpose is to provide an organ that multiplies the


stop, reduce the number of revolutions and provide a number of ratios
of change, normally from 3 to 4.8.
Gearbox, which is usually of the 'power-shift' type or servo transmission with
simple control, with various speeds forward and backward.
Transmission shafts, which transmit motion to the two axes,
thus achieving all-wheel drive.
Differentials, axles, and final drives.

b) Electrical. The electrical transmission consists of the following elements:


Motor that rotates at a constant speed, coupled to a generator ofcurrent
alternateand a reduction box to which the pumps of the circuit are connected
hydraulic lift and steering.
Current rectifier
Direct current traction motors in each wheel
Engine cooling blowers, hydraulic circuit, generator, filters
of air, brakes, etc.
Planetary axles on each wheel
Pneumatically activated disc brakes
Course: Operation of Front Loader + Excavator Trainings Tarapacá

5. Final Mandates
They are responsible for delivering the force received from the transmission box.
giving traction to the wheels.
6. Complementary Systems
They are those intended to support the functioning of the transmission system.
ensuring the optimal functioning of the machinery.
Electrical System
Food System
Lubrication System
Cooling System
7. Cabin
The cabin is placed over the joint and can be part of both the body
rear like the front body of the team. The location of the cabin presents
advantages, those indicated in the following table:
Front part Better vision for the operator
Isolation of noise and vibration from the engine
Back part: Greater comfort due to the smaller turns in the
rear part.
Greater safety in the operation
8. Main Instruments
The function of the instruments is to verify the operation of the different
components of the equipment and provide the information to the operator.

A-Selection Button G-Pressure Oil The indicator TURN OFF engine P-Ind. Ether injection
B-Digital screen transmission M-Indicator service Buckle your seatbelt
C-Coolant Thermometer H-Level refrigerant required security
D-Fuel gauge Air filter restriction N-Signal left turn. R-Parking brake
E-Thermometer oil motor The auxiliary direction notice, Brake oil pressure
Transmission J-Alternator voltage yes, she has it T-Signaling right turn.
F-Oil filter restriction K-Presión engine oil
Course: Operation of Front Loader + Excavator Trainings Tarapacá

Converter Pressure Indicator


Indicate the oil pressure of the converter to control the force pressure of the
converter.
The normal pressure is 240 P.S.I. to 260 P.S.I.

Engine Oil Pressure Indicator


Indicate the oil pressure that lubricates the engine.
Normal pressure is between 40 and 80 P.S.I.
The pressure can rise to 100 P.S.I. when the engine is cold, it should drop to
normal when the engine temperature rises.
The minimum pressure with the engine at high RPM is 40 PSI.
The engine oil pressure drops, a warning signal will sound (low
normal operating levels). If this happens, turn off the engine immediately.

Engine Temperature Indicator


Indicates the engine temperature.
Normal temperature green field.
Red field indicator stop the operation, reduce engine revolutions.
When the engine temperature drops, stop the engine and check.

Oil Temperature Indicator Converter


Indicate the temperature of the converter oil.
The normal temperature is around 200º F.
If the temperature rises above the normal level, stop the equipment until the
temperature indicates the normal.
Report these excessive temperature increases.
Do not exceed 250º F for long periods.

Ammeter
Indicate the output voltage of the alternating current, normal operation green field, can
indicate the yellow field with the engine at low revolutions.
If the indicator points to the bottom or top of the red zone, stop the operation.
immediately and report the malfunction.

Hour meter
The hour meter is activated by the oil pressure in the engine. It measures the passage of
engine operation time.

Air pressure indicators (optional)


Indicate the air system pressure.
The normal pressure is between 90 and 120 P.S.I.

Tachometer (optional)
Indicate the revolutions per minute (R.P.M.) of the engine per 100.
Course: Operation of Front Loader + Excavator Trainings Tarapacá

9. Tires
It is estimated that between 10% and 20% of the maintenance costs of the chargers
front ones correspond to the tires, so they represent one of the
key factors to consider in a good operation of these devices. The
front loaders use the following types of tires:
Sliced canvases
Radials
Beadless

10. Buckets
Regarding the bucket, these are designed with a width slightly greater than that of the
machine, so that when they are placed in the batteries (charging) no damage occurs
the tires.
These dimensions make the buckets have a weaker structure than that of
the cable and/or hydraulic shovels. Since it is also necessary to maximize the load
useful, they should be built with the least possible weight. For this reason, the forces of
The start-up of these machines is much lower than in the shovels.
Buckets are classified according to the material they must transport and for the
which have been designed. Lightweight buckets, general-purpose buckets are distinguished.
and buckets of rock.
The first two are buckets with a straight shape, while the one made of stone has a "V" shape.
and teeth have been added to improve penetration.

Le Tourneau Loader Bucket


Course: Operation of Front Loader + Excavator Training Tarapacá

6. Hydraulic system
The hydraulic circuit of the front loaders drives the lifting cylinders and
joint.

The pump that operates the joint cylinders must produce the pressure of
sufficient oil to control the bucket, even when the machine's engine
It operates at low pressure. Likewise, when excavation and loading occur, and the
the motor is at maximum speed, there must be an excess in the capacity of the
circuit of the joint to increase the load circuit.

7. Work team
The work team is made up of the lifting mechanism, tilting and the
spoon. The lifting arms are made of high-strength steel, they are connected by
a central bridge that guarantees overall solidity, and are powered by cylinders
hydraulics to raise and lower them.

In the tipping mechanism, there are two configurations. The most used is the one that
it is known as 'Z kinematics', which multiplies force and turning speed
thanks to its better geometry. The mechanism is driven by one or two cylinders
hydraulics, according to the model.
Course: Operation of Front Loader + Excavator Trainings Tarapacá

DESCRIPTION OF HEAVY MACHINERY OPERATION

PRE-START INSPECTION

GENERALITIES
In general, all equipment should be checked to ensure everything is in order and
detecting any abnormality or situation that could affect proper performance
from the machine once the work has started. It is about detecting in advance
any defect or failure, in order to avoid greater problems, both in the
waste of time in the task to be performed as well as in the greater deterioration that may occur
to occur in the product team due to a failure in exercise.

It is recommended to review in a special way:

a.- Electrical System: check for worn or frayed wires and connections
loose or corroded.
b.- Hydraulic system: Check for oil leaks in each component (cylinders,
hoses, etc.), missing or loose clamps, dented or twisted hoses
or hoses rub against themselves or against other components.
c.- Lubrication: check the lubrication points (grease points) indicated in the table
periodic maintenance.
d.- Fasteners: check for missing, loose, or worn components
e.- Work tools: check the scoop and the shovel in the front loader and
the arm, the pen, and the bucket, in the backhoe.
f.- Ensure that there are no fallen mirrors or broken glass.
g.- Cuts in the tires.
h.- Bucket in good condition.
i.- Engine oil levels.
j.- Hydraulic oil levels.
K.-Transmission oil levels.
l.- Engine coolant water level.
m.- Batteries and their terminal.
n.- Short circuit.
ñ.- Fire extinguisher expiration dates.
o.- Drainage of the air accumulators (if it has any)
Covers of the ponds
Q.-Tires and their respective pressures recommended by the manufacturer of the
tires.
Operation of Front Loader + Excavator Training Tarapacá
Operation of Front Loader + Excavator Training Tarapacá

Front Loader Operating Techniques

Interior Commands

Charger Control - Design a lever

Charger Control - Design two levers

Gear selector
Course: Operation of Front Loader + Excavator Training Tarapacá

Pedals of the charger

A–Accelerator
B–Right Brake
C–Inclination column direction
D–Unintoxicate/left brake
Differential E-Block if it has one

Parking brake switch

A–parking brake switch

Control lever of the Aiglon and bucket


Design of a lever

Lever movement forward (A) to lower the gaff.


Lever movement backwards (D) to lift it

NOTE: To lower the eagle with the engine off, it is necessary to press the button.
down the eagle (I) while moving the control lever forward.

Lever movement to the LEFT (F) to retract or close the bucket


Lever movement to the RIGHT (C) to empty it or open the bucket. There is
models that have a fast unloading position (H).
Course: Frontal Loader Operation + Excavator Repair Training Tarapacá

Floating (lever in the fully forward detent position) (B): this


position allows the oil to enter and exit through the ends of the cylinders so that the
the bucket can follow the outline of the terrain. Manually release the lever of this
position.
Return to the digging position (lever in the retaining position at the extreme
left (G)): The scoop will return to the established digging position.

Height disengagement of the aguilón (lever in fully back retention position


The lever remains in this position until the eagle reaches a height.
default and then automatically returns to neutral.

A- Lower ladle
B- Floating
C- Empty the ladle
D- Raise the eagle
E- Height disengagement of the hawk
F- Retract the ladle
G- Return to the digging position
H- Fast download
I- Descent of the eagle.

Control lever of the digger and bucket design of two levers

Move the left control lever forward (A) to empty the bucket or
backward (B) to retract it. There are models that have a discharge position.
fast (H).
Note: to lower the aquilón with the engine off, (I) while it is moving the
control lever forward.

Move the right control lever forward (E9 to lower the feathering or towards
back (F) to lift it.
Course: Operation of Front Loader + Excavator Training Tarapacá

Floating (right lever in fully forward position (D)): this


position allows the oil to enter and exit through the ends of the cylinders so that the
ladle can follow the contour of the land. Manually release the lever of
this position.

Return to the digging position (lever in the lock position at the extreme)
left (C)): the scoop will return to the established digging position.

Height disengagement of the eagle (lever in the fully back restraint position
The lever remains in this position until the eagle is at a height
predetermined and then return to the neutral point.

A- Empty ladle
B- Retract the ladle
C- Return to digging position
D- Floating
E- Lower the eagle
F- Raise the eagle
G- Height disengagement of the eagle
H- Quick download
I- Descent of the Eagle

Driving on public roads


Familiarize yourself with the local laws and regulations that affect driving on the road.
public. Place slow vehicle emblems. Make sure the flags,
Lights and warning signs should be in their place and functioning well.

For better visibility and stability, lift the bucket to 40 cm off the ground (A) and
tilt it all the way back.
Course: Front Loader Operation + Excavator Operation Tarapacá Trainings

GENERAL PRECAUTIONS TO TAKE WHILE DRIVING

WARNING: To avoid the possibility of serious injury to passengers, NEVER


carry passengers in the machine. The machine has been designed solely for the
operator.

In general, follow these safety rules for driving:

Reduce speed in curves.


Avoid sharp turns and sudden stops.
Slowly stop a vehicle with a flat tire.
Be attentive to other operators and pedestrians.
Rise uphill in ADVANCE and descend in RETROCESS.
Look back before stepping back.
Drive carefully when carrying loads up or down a slope.
Drive at a safe speed.
Keep the ladle in a low position
Use the right brake to stop the machine.
Course: Operation of Front Loader + Excavator Trainings Tarapacá
Course: Operation of Front Loader + Excavator Trainings Tarapacá

OPERATION OF THE MACHINE

Keep the loaded ladle as low as possible to improve visibility and the
stability of the machine. (A)

Keep the bottom of the scoop parallel to the ground when using it as a bulldozer blade.
Do not do it with the ladle in the loading position. (B)

Use the teeth of the scoop when digging in hard material.


Course: Operation of Front Loader + Excavator Training Tarapacá

When the ladle is buried and the drag is reduced, pull it back a little.

In the floating position, the bucket will follow the contour of the ground. Use that
position for dragging soil (surface cleaning).

When waiting for the truck, clean and level the work area.

If possible, empty the ladle with the wind at the back of the machine to
improve visibility and reduce dust levels near the engine.

USE OF THE LADLE

1.- Place the bucket in the return position to excavate and lower it to the ground.
NOTE: The ladle and the eagle be placed in position while the machine
is in motion.
2.- Put the gear shift in 1st or 2nd, depending on the conditions of the
land.
3.- Move towards the material.
4.- Raise and tilt the scoop backward to hold the load.
5.- Raise the arms to the position for loading and/or unloading trucks.
Course: Operation of Front Loader + Excavator Training Tarapacá

TECHNIQUES FOR USING THE LADLE


Course: Operation of Front Loader + Excavator Trainings Tarapacá

LOADING OPERATIONS
Course: Operation of Front Loaders + Excavators Training Tarapacá

Place the ladle parallel to the floor and barely touching it.

Start loading the ladle at the base of the bench and move upward.

Tilt the ladle back while moving it through the material.


Transfer some weight to the front wheels so that it engages the lever.
lifting. Keep the engine at full speed.
Fig. 18
Course: Front Loader Operation + Excavator Operation Training Tarapacá

Remove the overhangs and pay attention to the material that is collapsing.

Raise the ladle high enough to pass over the material being loaded.

Move the material with the ladle backward, securing the load at a height.
reasonable (worry about visibility).
Course: Operation of Front Loader + Excavator Tarapacá Training

EXCAVATIONS OF BANKS OR PILES OF RUBBLE

The excavation of a bank or pile of debris is usually done from its


lower part and upwards along one of its sides. Work evenly on
the wall of the bank or a pile of rubble to prevent protruding material.
Working with the machine at 90º to the wall of the bench or pile of rubble is
to say it completely upfront.

1.- Place the bucket on the ground in the return position for excavation.
2.- Move the gear lever to 1st or 2nd, depending on the ground conditions.
In soft soils, use 2nd gear for better traction. Use 1st gear to improve filling.
from the ladle.
3.- Move towards the bank or pile of debris.
4.- Raise the ladle and tilt it backward as it fills up.
Course: Operation of Front Loader + Excavator Tarapacá Training

DRAG

The surface can be leveled with the float in a floating position if it is dragged
ladle while the machine moves backward. ( The position allows the eagle to continue the
contour of the ground). Fig.22

TRUCK LOADING

The most efficient technique for loading trucks is the 'V' method.

1.- Align at the front of the cargo.


2.- Level the ladle and lower it to the ground.
3.- Move forward to the loading front by penetrating and filling the bucket, lift
only what is necessary.
4.- Pull back the Loader and turn it 35º to 40º. If the truck is nearby.
from the loading area, lift the boom to the leveled position while reversing.
5.- Move towards the truck while lifting the eagle to clear the
truck rails. Empty the load.
Course: Operation of Front Loader + Excavator Training Tarapacá

LEVEL EXCAVATIONS

Place the ladle at a slightly downward angle on the ground (use the
spoon teeth for this type of excavation.

Cloak

With the ladle parallel to the ground, remove as little soil as possible from the
surface. Let the land spill from the ladle partially unloading
to fill in the low points.
Course: Front Loader Operation + Excavator Rear Training Tarapacá

STEP BY STEP FOR TRUCK LOADS


Course: Front Loader Operation + Excavator Operation Training Tarapacá
Course: Operation of Front Loader + Excavator Tarapacá Trainings
Course: Operation of Front Loader + Excavator Training Tarapacá

Download in favor of the wind so that dust does not enter the engine and it can see.
To cushion the impact, unload the first load of material into the unit.
low level hauling and lightweight material.
Course: Operation of Front Loader + Excavator Trainings Tarapacá

OPERATION TECHNIQUES
FOR BACKHOE LOADERS
Operation of Front Loader + Excavator Training Tarapacá

BACKHOE CONTROLS
CONFIGURATION OF THE THREE LEVERS

A. Ladle palanca
B. Arm lever
C. Palanca Aguilón
D. Pedal turns to the right
E. Pedal turns to the left
Course: Operation of Front Loader + Excavator Trainings Tarapacá

CONTROL LEVERS OF THE GUILLOTINE,


Ladle, Arm, and Turn
CONFIGURATION OF THREE LEVERS

ATTENTION: Avoid the possibility


from the personal lessons caused
due to the unexpected movement of the
machine. Do NOT operate the
backhoe without being seated
in the operator's seat looking
towards the backhoe.

IMPORTANT: Do not hit the


stabilizer cylinders
with the eagle when making it spin.

To reduce operating times:

Move the arm, scoop, and shovel


at the same time.

Move each lever or pedal until


where I peaked for each function.

Make the engine run at 2100 rpm


for better fuel consumption.

A. Lower eagle
B. Raise the eagle's beak
C. Turn the lever to the left
D. Turn the hawk right
E. Extend arm
F. Retract arm
G. Load ladle
H. Download ladle
Course: Operation of Front Loader + Excavator Trainings Tarapacá

LOADER-BACKHOE MOVEMENTS
Course: Operation of Front Loader + Excavator Training Tarapacá

USE OF LADLE
THE BACKHOE

PUSH EXCAVATION: For


excavations in general, embankment
and excavations of approximately
0.61 m.

Retract the arm. The first cut


it should measure approximately 1.2m in length and at

10 cm deep. The cuts


the remaining ones should measure approximately 1.2m
2 to 3 meters long and 10 to 15 cm deep.

EXCAVATION WITH THE SHOVEL:


For mechanical excavation and for working
in a small or narrow excavation,
use the ladle to excavate.

Lower the scoop to the area that is going to be excavated.


and use the gaff to put the ladle in the
ground. Activate two functions at the same time,
pulling back the arm and the ladle until
let it fill.

If the ladle stops, raise the eagle.


a little and continue retracting the ladle.

If the arm stops, roll the ladle


to unclog it.
Course: Operation of Front Loader + Excavator Tarapacá Training

PLANNING OF THE
MOUNDS OF MATERIAL

To prevent collapses, deposit the


a pile of earth at least 1m
from the ditch. The deeper it is
ditch, the farther away it must remain
the pile of earth. Place the piles
in a place that will facilitate the loading of
dump trucks or earthworks.

In pending items, deposit the pile of


land on the upper side of the slope
to improve the stability of the machine
and facilitate the embankment.

MACHINE LEVELING

Place the vehicle in a firm location and at


level when using the backhoe.

Level the workplace


Lower the stabilizers to level
the machine, ensure stability in
horizontal and longitudinal direction, and remove
weight of the rear tires.
The distance between the tires and the
soil must be minimal.
A stabilizer may be lower
than the other.
With the loader's bucket
in the position of 'return to position'
to dig
loader until removing the weight of the
tractor of the front tires.
If desired, fill the ladle with
material to have greater counterweight.
Put the loader's bucket on.
in the fully discharged position
when the ground is frozen, wet
the rocky.
Do not excavate the ground underneath the
stabilizers.
Course: Operation of Front Loader + Excavator Trainings Tarapacá

Work in a perpendicular direction or in


angle to the pile of material for
preventing the part of the pile that
exceeds the height of the machine
Collapse on top of her. Use the
bucket of the backhoe for
remove any material that may fall
on top of the machine.

To prevent collapse, work


perpendicularly or at an angle to
the excavation. Do not operate near the
edge of an excavation or trench.

The excavator bucket


it can also be used to fill
excavated areas where there is risk
of collapse.

DRIVING ON SLOPES

ATTENTION: To prevent the possibility of


suffer injuries due to the overturning of the
machine, DO NOT MAKE TURNS in the
pending.
Climbing a slope with the scoop
LOADED.
Lower the scoop of the backhoe
close to the ground and retract the arm.
Lower the scoop of the loader nearby
from the ground.
Point the ladle uphill and start
to climb the slope vertically at low speed.
Descending a slope with the scoop
DOWNLOADED:
Lower the bucket of the backhoe nearby
from the ground and retract the arm.
Lower the bucket of the loader near the
soil.
Point the loader's scoop down
down and lower vertically the slope down
speed.
Course: Operation of Front Loader + Excavator Tarapacá Training Sessions

USE OF THE LADLE


FROM THE LOADER

1. Place the ladle in the position of


return to the digging position
to bring it down to the ground.
NOTE: It is possible to place the ladle
and the eagle in position while
the tractor is running.
Put the gear lever in first.
or second gear according to the condition
of the land.
3. Move towards the material
4. Raise and retract the ladle to avoid
lose the load.

EXCAVATION AT LEVEL: Place the


ladle slightly tilted towards
down, on the ground (use the teeth of
scoop for this type of excavation

TOPADURA: With the parallel ladle


to the ground, to remove the smallest amount of soil
possible from the upper surface. Leave
spill soil from the ladle partially
downloaded to fill the low points.
USE OF THE EAGLE IN THE POSITION
TO FLOAT: Place the eagle on the
floating position and the ladle in 'return'
to the digging position
surface, just like in the case of cleaning
of pavement and snow removal. Also,
use the float position to avoid mixing
the surface material with the bulk material.
EXCAVATION IN HARD MATERIAL (DENSE,
(COMPACTED): To release the material, use the
smooth movement up and down of the ladle.
Course: Operation of Front Loader + Excavator Training Tarapacá

EXCAVATION OF GULLIES
AND MOUNDS OF MATERIAL

ATTENTION: Try to prevent the possibility


to suffer injuries caused by falling from
material. First, remove the protruding material.
(hanging) from the top of the ravine or
heap of material.

Take out the outstanding material before starting


to excavate at the base of the ravine or mound of
material. Do this with the ladle of the
backhoe or loader.
Less penetration force is required from the
spoon when digging a ravine or
a pile of hard, dense, or compacted material,
if you start working from the top part
down the pile or ravine. Also
material can be extracted using the backhoe
shovel to pull the material down and in
Then use the loader's scoop.

Normally, the ravines or piles of


material is excavated from below and then towards
up on the side. Level the front of the
barrier or mound to prevent outcropping
the protrusions.
Work the ravine or heap with the machine
at a right angle (90º)
1. Place the ladle on the ground in the posi-
return to excavate.
2. Put the gear shift in first
or second gear according to the
the ground conditions.
In loose material, use second gear.
to have better traction. The first gear
it helps to fill the ladle better.
3. Advance towards the ravine or pile.
NOTE: Use the differential lock as needed.
necessary.
4. Raise and retract the ladle when it
fill.
Course: Front Loader Operation + Excavator Operation Trainings Tarapacá

FILLING

To level with the buckets of the loader or backhoe,


place the machine at a right angle (90º) to excavation.
To prevent damaging the machine, DO NOT grade with the bucket of the loader.
in the emptying position. DO NOT use the side of the backhoe bucket
for leveling. The finished grading can be done with the scoop of
the loader in the unloading position. The side of the
backhoe bucket for this job.
In narrow places, such as residential or commercial areas, it is
easier to maneuver the backhoe's bucket than the loader's.
When filling in an embankment near a building, push the load as close as possible.
possible with the loader's scoop and then dragging it back to
remove the excess material. The leftover material is used to fill around
the foundations to allow for the settlement.
When an excavation has been filled almost to level it, start to
compact the material. Cautiously lift the front wheels off the ground
firm the filler material while gradually emptying the scoop of the
loader. The front wheels will compact the loose soil.
As the excavation fills up, continuously advance in the
embankment. To level the surface and fill the tracks, drag backwards the
bucket with the eagle. of the loader in float position.
To clear a large area (one where the vehicle can be maneuvered), spread the
material on the go. Reverse the direction just before emptying the ladle. The
the tractor will compact the fill material as it moves forward and backward.
Course: Operation of Front Loader + Excavator Training Tarapacá

RETRO-TRACTOR

The leveling and embankment can


to get hold of the eagle in position
to float, dragging backwards the
bucket of the loader while it
back up with the tractor. (The position of
floating allows the ladle to follow the
ground contour

When digging a trench on a slope, deposit


the pile of dirt on the upper side of the trench. The
The machine is more stable and it is easier to level.
Course: Operation of Front Loader + Excavator Trainings Tarapacá

he/she/it watered

Before starting the work, walk around


the site to find out about the places pe-
rigorous and for planning the work.

To prevent collapses, excavate the


ditch in 've' and deposit the pile of
land at least 1m from the ditch.
The deeper the trench, the more
The pile of dirt must be kept away.

If it is necessary to clean up a landslide and not


it can be reached from the position in
where the tractor is, DO NOT reverse
over the ditch until reaching the
Rumble. Park the tractor at an angle
straight (90º) to the trench; clean the collapse
from the side of the ditch.

For trench excavation in line


straight, bury two stakes at the beginning
from the ditch. Bury the first immediate-
precisely behind the starting point and the
about 9 meters (A) behind
the first.

Use these stakes as a target. This


this technique is very useful in those places
where to change frequently
the position of the excavator.
Course: Front Loader Operation + Excavator Operation Trainings Tarapacá

MACHINE MOVEMENT WITH


THE HELP OF THE LADLE OF THE
BACKHOE

Normally, when the operator


finish a section, place the feedback
excavator in transport position
and drives the tractor forward.

When digging in level ground, a


expert operator can use the
backhoe to move towards
forward the tractor.

The wheels must be straight


forward and the
the step must be clear. The backhoe
and the tractor must be in line.

The gear lever must be in


deadlock.

The driving direction selector must


to be at a standstill.

Release the parking brake.

Raise the stabilizers and the


loader bucket.

Retract the boom of the backhoe.


and the arm. Put the teeth of the ladle
firmly on the ground.

Slowly extend the arm and lower it.


lever to move the tractor forward.

After it has been moved, lower the


stabilizers and the loader bucket.
Apply the parking brake.
Course: Operation of Front Loader + Excavator Trainings Tarapacá

staggered

Before starting the work, walk through the


site to locate dangerous places and
to plan the work.
ATTENTION: Try to prevent the possibility
from suffering injuries caused by the collapse
from the shore, do not undermine the shore with the ladle.
Start digging the steps in a
level surface. If necessary, use the
excavator bucket to create
a level starting point for stepping.

1. Place the bottom of the ladle slightly


inclined downwards to facilitate penetration
Put the gear lever in the
first gear. Bury the ladle in the
ground and start to move forward.

2. Create a strip of land to build


the step.

3. Push the row at an angle of ATTENTION: Prevent the possibility


45 to 90º with the edge of the road, to extend from injuries caused by rollover of the
the step. Always keep material on the machine.
ladle while moving forward to fill the Do not let the front wheel drop.
low points on the step. anterior beyond the edge of the
row. DO not work parallel to the
roadside for compaction
4. Compact the soil of the row with the the earth
front tire only.

5. Make a final leveling pass for


Straighten the bank up the hill and level it
step
Course: Front Loader Operation + Excavator Operation Training Tarapacá

Important Information about Security

Most accidents in the operation and maintenance of a machine


result, generally, from negligence in observing precautions and the
basic safety rules. Almost every accident can be avoided by recognizing the
potentially dangerous situations before the accident can occur.

Basic safety precautions are indicated in every manual, they must be


understood with discipline, since your safety and that of others is of your
responsibility. In addition, WARNING labels have been placed on the
machine for giving instructions and for identifying certain dangers
potential risks that, if not recognized, could cause lessons or accidents
fatal to you or to others. These warnings are identified in the
guide and on the machine's labels by the symbol.

The operations that could result in machinery breakdowns only,


they are the ones identified in ATTENTION calls in the guide and on the labels
the machine.

The manufacturer cannot anticipate all possible circumstances that could arise.
to close a potential danger. Hence the warnings of this guide and the
machine does not cover all the risks that may arise. If a
procedure, tool, work method or operational technique does not
adjust to what each manufacturer specifically recommends, it is their duty
ensure that you and others are not at any risk. You should also
ensure that the machine will not break down, nor will its use pose any danger, with the
operating methods and maintenance procedures that you use.

The operating, lubrication and maintenance procedures for all


machines that are not carried out correctly can be dangerous and lead to
lessons and fatal accidents.

Do not operate any machine before having read and UNDERSTOOD the
operator manual instructions.
Do not perform lubrication or maintenance service on each machine beforehand.
of having read and UNDERSTOOD the instructions of the conservation manual
from the machine.
Course: Front Loader Operation + Excavator Operation Training Tarapacá

RECOGNIZE SAFETY NOTICES


This is the preventive safety symbol. When you see this symbol on your machinery, be
always aware of the risk of injury or accidents involved in handling the
machine.

DISTINGUISH THE SECURITY MESSAGES

The DANGER–WARNING or ATTENTION messages are identified by the


preventive safety symbol. The DANGER message indicates high risk of
accidents.
The WARNING messages indicate a high risk of accidents.
DANGER OR WARNING messages appear in all areas of
danger in the machine.
The ATTENTION message informs about general safety measures.

SAFETY TIPS

Wear the seatbelt.


Do not jump off the machine if it tips over – serious injuries could be suffered or
mortals when crushed by the machine.
The machine will tip over faster than the operator can jump.

To avoid overturning:

Drive carefully on slopes.


Avoid sharp turns.
Balance the loads so that the weight is evenly distributed and the load
be stable.
Carry tools and loads close to the ground for better visibility and
lower the center of gravity.
Reduce speed before making a turn or shifting the load.
Know the machine's capacity. Do not overload it.
Operate or handle carefully at the edge of an excavation, trench, or ravine, and
while the trailer machine is being lifted or lowered.
Read and understand the operating instructions provided in this operator's manual.

DRIVING SAFETY

Important:
Before moving the machine, ensure that there are no people in the workplace.
Always pay attention to the people present in the workplace, use the horn.
to alert people before moving the machine.
When using a signal person, always keep them in sight and ensure that they have moved away before
to retreat.
Course: Operation of Front Loader + Excavator Trainings Tarapacá

To avoid accidents during reverse:

Always look around the machine before backing up.


Keep the backup horn in good condition.
Employ a signaler when the view is obstructed for reversing. Always have.
the signalman in sight.
Keep the windows, mirrors, and lights in good condition.
Understand the meaning of all the flags, signals, and signs used in
the work and who is responsible for the signal.
Dust, heavy rain, fog, etc., can reduce visibility. To the extent
that visibility decreases, reduce speed and use the appropriate lights.

Load handling with care:

Always drive carefully in congested areas, over rough terrain,


near the excavation ditches, and on the slopes and curves.

Use lights and auxiliary devices to alert other operators.


vehicles.

Find the locations of cables, gas pipelines, and water lines before using the
machine.

Keep the workplace properly clear and smooth.

Gradually increase the power to lift a heavy load or to exit a


ditch or excavation.

Driving on slopes:

Whenever possible, avoid traveling on side slopes. There is always the


danger of tipping over.

When working on steep slopes, do not let the engine run at


overspeed. Select the appropriate gear before starting to descend the
pending.

The slope gradient will be limited by factors such as the condition of


land and the handled load.

Cargo transport

Keep the ladle in the lowest possible position to improve stability and
visibility.

Only manipulate loads that are well balanced. Do not overload.


Course: Operation of Front Loader + Excavator Trainings Tarapacá

Do not start, stop or rotate quickly while transporting loads.

Do not quickly switch from forward to reverse or vice versa while transporting.
the loads.

General and practical advice

Move away from the electrical wires


Be aware of the exhaust gases
No passengers allowed on the machine
Safe handling of fuel to avoid all types of flames
Do not use galvanized containers: store fuel in containers such as:
plastic packaging - aluminum packaging - coated steel packaging
special for diesel fuel.
Be prepared in case of emergencies first aid kit, extinguishers numbers
telephone.
Protect yourself against airborne objects. Safety glasses or goggles.
Wear appropriate clothing Helmet, reflective vest, safety glasses, ear muffs
earplugs, gloves, and safety shoes.
Use safety devices and lights.

ENGINE STOP INDICATOR AND ALARM


WARNING: Avoid the possibility of personal injury
or damage to the machine. If the engine stop indicator
blink and the alarm starts ringing, stop immediately
the engine and investigate the cause of the problem.
The indicator flashes and the alarm sounds when;
The engine oil pressure is low. TURN OFF THE ENGINE
IMMEDIATELY.
The engine coolant temperature is excessively high.
Stop the machine and let the engine cool down, Stop the engine and
Fix the problem.
The transmission oil temperature is too high.
Stop the machine and fix the problem.
The transmission engages when the parking brake is applied.
It is applied. Release the parking brake.
The brake pressure is low. Stop the machine and
fix the problem
Course: Operation of Front Loader + Excavator Trainings Tarapacá

The steering system pressure is low and has been activated.


the auxiliary steering system. Stop the machine and correct
the problem..
If the indicators are not working correctly, see the chapter
Fault location.

TIRE PRESSURE CHECK


WARNING: The explosive separation of the components of the rim and tire
It can result in serious injuries or death. Always maintain the correct pressure.
in the tires. Do not overfill the tires. Inspect the wheels and the
tires daily. Do not operate the vehicle if the tires have
low pressure, cuts, bubbles or if the rings are damaged or bolts or nuts are missing.
Carefully inspect every tire and wheel that has been deflated
significantly or completely before reinflating it. They may have
damage to the wheel and tire Consult a qualified workshop for
check the wheel and tire assembly and carry out the necessary repairs.
When inflating the tires, use a lock nozzle and a hose of
extension with sufficient length to allow standing to the side and NOT in front or
on top of the tire set.
Use a safety cage if you have one.
NEVER cut or weld a wheel with an inflated tire. The heat from the
welding can cause an increase in pressure and lead to an explosion of the
tire.
Check the tire pressure with a precision gauge that is
graduated in increments of 6.9 kpa (0.07 bar) (1 psi).
1.- Cut off the air supply to the hose
2.- Adjust the pressure regulator to the desired pressure
3. Lock the nozzle in the tire valve.
4. Connect the air supply. Stand in front of or behind the tire while it is
inflation.
5. inspect for any damage on the tire
Course: Operation of Front Loader + Excavator Training Tarapacá

SAFETY STANDARDS
GENERALITIES
Read this manual carefully before starting, using, performing tasks of
maintenance, fuel supply or other operations on the machine.
Read and follow the safety rules and signals placed on the machine, before
perform any operation.
Do not wear rings, watches, bracelets, jewelry, loose or unbuttoned clothing such as:
ties, torn clothes, scarves, unbuttoned shirts or jackets with zippers
open, that can get caught in moving parts. The use of is recommended
helmets, non-slip shoes, hearing protectors, safety glasses, etc.
Keep supports and ladders always clean and free of foreign objects.
oil stains, grease mud, in order to minimize the risk of slipping or tripping.
NEVER get on or off the machine by jumping.
Always keep both hands and one foot or your feet and one hand supported on
stairs and handrails. Do not use the controls or hoses as handles:
those elements are mobile and do not provide stable support; moreover, a
Involuntary displacement of a control can cause accidental movement.
from the machine or its implements.
Do not operate the unit or its implements from any position other than seated on it.
command seat. Always keep the head, body, limbs, hands and
feet in the operating position, in order to minimize potential hazards
externals.
Get off the machine only when it is completely stopped.
START
Do not start or put a malfunctioning machine in motion. Before using the
it is necessary to verify that any potential danger condition has been
appropriately removed.
Check the brakes and implements before starting the machine. Warn the
responsible for the maintenance of any irregularity in the operation.
Before putting the machine in motion, check, adjust, or lock the command of
address in the right position, in order to ensure maximum comfort for the
operation
Course: Operation of Front Loader + Excavator Trainings Tarapacá

OPERATION
NEVER, operate the machine in closed places, unless there is a
efficient gas ventilation system.
For your personal safety, do not get on or off the moving machine.
Ensure that all individuals are outside the machine's radius of action.
or your implements before starting the engine.
Do not use the machine on a slope with the gear engaged, in neutral or with the
disengaged clutch. Select and engage the safest gear for
maintain the necessary speed for working conditions and avoid losing the
control. Advance slowly on uneven ground or close to cliffs.
Always look in the direction of the machine's movement when it is in operation.
back. Pay attention to the presence of people, STOP the machine if someone enters
in the maneuvering area. Always maintain a clear view of the surrounding area.
maneuver and work
Always keep the cabin windows clean.
Keep the leg low during movements to improve visibility.
The chains must be secured firmly. Check that the fastening is correct.
strong enough to support the expected load. They must not remain
people near the cable anchor points of chains.

Verify the area of operation before starting work, to assess potential


risk conditions. Pay close attention to soft or nearby land
recently constructed walls, as the weight of the machine can cause the
collapse of the wall.
In conditions of low light, carefully check the area of
operation, before 'mr with the machine Use all available lights.
In machines with fan radiator of the suction type, periodically check that
there are no gas leaks in the exhaust system components; these gases
They are toxic. If operating with a closed cabin, always keep an opening.
for continuous air renewal.
In cases of indisposition or extreme fatigue, DO NOT OPERATE THE MACHINE.
more attention during the final period of the work shift.
NEVER operate this machine with unregulated brakes
NEVER put into motion machines intended to operate with counterweights, if
these were removed unless compensation with charges has been made
equivalents.
For the execution of work with the machine, it is necessary to know the dimensions.
in height and width of passages, limitations on ground load, as well as the
slope inclination where work should be done.
Course: Operation of Front Loader + Excavator Trainings Tarapacá

When traveling on roads, inform yourself in advance about the conditions


that may arise during the trip: road width, traffic density,
type of pavement, etc. Pay particular attention to fog, smoke or conditions.
dust clouds that hinder visibility. When you have to cross deep furrows, place
the machine forming a certain angle to confront the slope diagonally and pass
of a wheel for him. Reduce speed and start crossing only after checking
that the conditions of the terrain allow for the maneuver without major risks.

Avoid moving transversely down a slope whenever possible.


the machine slides sideways during an ascent, turn immediately to the
sense of descent.
The degree of a slope that can be overcome depends on different factors.
such as: type of terrain, load, type of machine, speed, and visibility. When
work is done on a slope, no rule replaces the experience and common sense of
operator.

STOP
When for any reason it is desired to stop a machine, remember to put it in gear.
in neutral to prevent unexpected starts.
NEVER leave the machine with the engine running.
Before leaving the operator area and after ensuring that there are no
people around the machine, slowly lower each implement (ladle,
"hawk, etc.) until it supports on the ground. Put the gear shift in the point"
dead and turn off the engine. Lock the gear shift, engage the brake
parking and disconnect the main switch. Park the machine in an area
where no other machines operate and there is no vehicle traffic. Choose a piece of land
flat and solid; if it were not possible, place the machine crosswise to the descent and
check for risk of sliding. Apply the parking brake. If not
If it were possible to avoid stopping in transit areas, use safety signals:
Flags, torches, and other danger indicators These signals should serve
how to warn drivers of vehicles approaching in the region
Course: Operation of Front Loader + Excavator Trainings Tarapacá

GENERAL MAINTENANCE
Before performing any maintenance operation on the machine:
Carefully read all the rules contained in the machine manual.
Read and observe all the signs and safety instructions posted on the
machine. Do not perform any operation without prior authorization from the person in charge of
maintenance.
Respect the indicated procedures for maintenance and technical assistance.
Do not perform any maintenance tasks on the machine with people in it.
operator seat unless it is an enabled operator and is
collaborating on the work.
If the operation of the implement were necessary for maintenance work,
Remember that this maneuver should only be performed from the operator's seat.
Keep the operator's area free of loose objects, LOCK the arms.
articulated or pieces to be lifted when work needs to be done underneath the
same.
Do not allow people to pass near or under the raised and unsecured equipment;
avoid staying unnecessarily beneath the raised implement, even when
It's stuck.
NEVER perform work on the machine with the engine running, unless it is
necessary.

ALL MAINTENANCE WORK MUST BE CARRIED OUT WITH


MAXIMUM CARE AND ATTENTION.
Do not check or refuel fuel tanks or batteries while smoking or close to it.
llamas, for there are flammable fluids,
When work is carried out on the brakes, for this reason, they remain inactive.
keep the machine under control blocked with suitable wedges.
In the event of towing, use only the intended fastening points.
Make the attachments with care, ensuring that the brakes and locks are in place.
strongly secured before starting to pull. To transport broken machines
use appropriate trailers.
To load or unload the machine from the transport vehicle, choose a flat area.
that provides solid support for the truck's wheels. Use ramps of
proper height and tilt access. Secure the machine firmly in the truck and
block the wheels or tracks with wedges.
NEVER use gasoline, diesel, or other flammable liquids as detergents; use
Authorized commercial solvents, non-flammable, non-toxic.
Course: Operation of Front Loader + Excavator Training Tarapacá

When using compressed air for cleaning parts, wear goggles.


security, with side protection. Limit the pressure to a maximum of 2 Kgf/cm2. Not
operate the machine in enclosed spaces without proper ventilation
for the removal of exhaust gases
Move very carefully when working under the machine or its
implements. Use the safety equipment provided such as: helmets,
glasses, non-slip shoes, ear protection.
When inspections are carried out in which the engine must remain running,
always refer to the help at the operator's seat, in visual contact with the
mechanic, at all times. If you need to perform work that has not been
authorized; carefully follow the procedures described in the manual of the
machine.
The maintenance area must be kept clean and dry. Remove immediately.
water residues or oil stains Do not pile up rags or soaked cloths in
Fat or oil represent a high fire hazard. Always place them in a
closed metal container.
Corrosion inhibitors are volatile and flammable products. They must always be
used in well-ventilated areas. The containers should be stored in
cool and ventilated places, not accessible to unauthorized persons.

Do not carry objects in your pockets that could fall into open slots in the machine.
Do not make adjustments to the clutch and brakes of the machine with the engine running.
march.
When welding operations are carried out, it is necessary to use protections.
corresponding: sunglasses, helmets, overalls, gloves, and shoes
Special sunglasses must also be used by those who are present.
present at the welding site even if I do not participate in the work. I NEVER looked at the
welding arc without properly protecting the eyes.

Learn well the use and load capacity of hydraulic jacks, as well as
other lifting equipment, Always keep in mind that the attachment point in
the machine must be suitable for the expected load and that the ground and support area
The machine must be stable. A load lifted by hydraulic jacks or others.
systems are always dangerous; before performing any operation on it,
transfer the load of the cats to another, safer support medium. The cables
metallic, with use, leave small loose wires, when handling them always use
the appropriate protective elements (gloves, goggles, etc.) NEVER use
Hydraulic jacks to adjust the tension of the tracks, comply with the established regulations
in the manual of each equipment.
Course: Front Loader Operation + Excavator Operation Trainings Tarapacá

START
NEVER operate the engine in enclosed spaces without systems of
appropriate ventilation to remove exhaust gases, the burnt gases are
harmful to health. Avoid the risks of poisoning and suffocation. NEVER place the
head, body, limbs, feet, hands and fingers near fans or belts in
rotations.
MOTOR
Slowly turn the radiator cap to relieve system pressure before
remove it, Any additional coolant should be added with the engine
stopped or at low rotation if it were hot.
NEVER refuel the machine with the engine running,
particularly if it were very hot, in order to prevent the risk of fire.
NEVER check or adjust the belt tension while the engine is running.
Avoid operating the engine with the air intakes devoid of the
corresponding protections. If this is not possible for technical reasons, take
the corresponding precautions before starting the work.

ELECTRICAL SYSTEM
When it is necessary to use auxiliary batteries, remember that the ends of the
cables must be connected (+) with (+) and (-) with (-); avoid causing short circuits. Follow
carefully the instructions of the manuals.
Check that the general switch is disconnected before carrying out any
work. The gas released from batteries is highly flammable. Keep a
efficient ventilation over the batteries during recharging operations. NEVER check
the battery charge short-circuiting at the terminals. Do not smoke to avoid
to trigger explosions. Before performing any operation on the machine, check
if there are losses of gases released during recharging. Always disconnect the
batteries, before carrying out any intervention in the electrical system.
HYDRAULIC SYSTEM
A fluid leak through a very small hole can be almost invisible.
and having enough strength to penetrate the skin. In case of conducting an inspection
use a piece of cardboard or wood NEVER work with bare hands; if the
If the fluid penetrates the skin, seek medical assistance immediately. Lack of
Lack of medical attention can lead to serious consequences and dermatosis.
Release the system pressure before removing covers, caps, etc. When
it is necessary to check the system pressures, use the instruments and
appropriate adaptations.
Course: Operation of Front Loader + Excavator Trainings Tarapacá

PERIODIC MAINTENANCE
1 ENGINE OIL PAN - oil level.
2 CONVERTER / TRANSMISSION - oil level
3 WATER TANK-water level
EVERY 10 HOURS OF WORK 4 WATER RADIATOR - water level
5 AIR TANK - drain
6 DIRECTION AND BALANCER - grease
7 ARMS LIFT SPOON-grease
8 LAYOUT OF THE LADLE - grease
9 TIRES - pressure and gauge
the axes - oil level
11 DIFFERENTIAL-(front and rear)-oil level
12 AXLE HOUSING - vents.
13 BRAKE SERVO - fluid level
14 THRUST AXES - grease
EVERY 50 HOURS OF WORK 13 FRONT CARDAN SHAFT - grease
16 FUEL TANK - check
17 BATTERIES - level, solution and cleaning
16 STRAPS- regular
19 FUEL PUMP - cleaning
20 TRANSMISSION COMMAND - grease
21 CHASSIS ARTICULATION - lubricate
22 OIL FILTER - oil change
EVERY 250 HOURS OF WORK 23 INJECTOR PUMP - oil change
24 FUEL FILTER - change element

25 HID. FILTERS FROM TRANSMISSION - element change


26 ENGINE OIL FILTER - replace element
EVERY 500 HOURS OF WORK 27 ENGINE VALVES - regular
28 MAIN SYSTEM FILTER - oil change
29 CONV. HID. SYSTEMS AND TRANSMISSION - change oil
30 DIFFERENTIAL - oil change
EVERY 1,000 HOURS OF WORK 31 PLANETARY CUBES - oil change
32 HYDR. SYS., MAIN AND DIREC.- oil change

WHEN NECESSARY 33 AIR SERVICE PURIFICATION - verify


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Field Practice Operational Workshops

Loading Front Penetration


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Truck Loading

Penetration and transfer


Course: Operation of Front Loader + Excavator Trainings Tarapacá

Loading in Operation
Course: Operation of Front Loader + Excavator Training Tarapacá

Common questions

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Proper machine upkeep and periodic maintenance significantly impact both performance and safety. Regular checks on engine oil levels, brake functionality, and hydraulic systems ensure that machines operate efficiently and safely . Maintenance tasks such as checking for loose wires or potential leaks also prevent operational hazards and prolong the machine's lifespan . Keeping the machine clean and dry, including removing oil stains and debris, reduces the risk of slipping and ensures equipment remains in optimal condition . Periodic inspections and adherence to safety manuals enhance overall machine reliability and performance .

To prevent machine instability on slopes, operators should avoid turning the machine while on a slope . The scoop should be kept low to the ground, whether ascending or descending, to maintain stability . Operators should climb or descend slopes vertically and at low speed, with loaded scoops kept close to the ground . It is crucial not to operate the machine in neutral or with the clutch disengaged on slopes .

To prevent the risk of collapse when working with piles of earth or material, it is important to work perpendicular or at an angle to the pile to prevent the material from falling onto the machine . The operator should first remove any outstanding material from the top of the pile to prevent it from collapsing during excavation . Additionally, operated equipment like the backhoe bucket should be used to pull material down before full excavation to minimize stress on both the pile and the machine .

When operating a front loader or excavator, it is crucial to wear appropriate personal protective equipment, including helmets, non-slip shoes, hearing protectors, and safety glasses, to minimize the risk of injuries . Operators should avoid wearing loose clothing or jewelry that could be caught in machine parts . Machines must not be operated in enclosed areas without proper ventilation to prevent harmful exposure to exhaust gases . Additionally, operators should never get on or off the machine while it is in motion, and should always maintain a stable posture with three points of contact when climbing on or off . The machine should be completely stopped before disembarking .

To excavate hard or compacted material, the operator should first work from the top of the material, moving downwards to reduce penetration force . Use a smooth up and down motion of the ladle to loosen the material, which makes it easier to extract . This technique helps prevent injuries and reduces the risk of machine strain. For optimal results, start with the backhoe shovel to pull material down before using the loader's scoop .

When using hydraulic jacks, ensure the load's attachment point on the machine is suitable for the load and the ground and support area is stable . Loads should not be left solely on hydraulic jacks but transferred to a safer support medium to reduce risk . Understanding the capacity and correct usage of hydraulic jacks is crucial to prevent accidents . Metal cables should never be handled without protective elements and hydraulic jacks should not be used to adjust track tension .

Following recommended procedures for starting and stopping machinery is critical for ensuring safety and preventing accidents. Before starting, it's essential to verify that all potential hazards have been addressed and that the machine is in good working order . Proper adjustment and locking of controls ensure operator comfort and reduce the risk of error during operation . Stopping procedures prevent unexpected machine movement and mitigate risks associated with sudden stops, particularly with heavy construction equipment on uneven surfaces .

When operating heavy machinery where people are present, it is crucial to ensure all individuals are outside the machine's radius of action before starting . Maintaining awareness of the surroundings, including checking for the presence of people and stopping the machine if someone enters the maneuvering area, is essential . Operators should maintain a clear view in the direction of machine movement and keep cabin windows clean to avoid blind spots . Communication with ground personnel and adherence to safety protocols further enhance safety in such environments .

The use of personal protective gear—such as helmets, safety glasses, non-slip shoes, and hearing protectors—significantly enhances operator safety by minimizing the risk of injuries from environmental hazards and machine operation . These protective items prevent direct exposure to potential hazards like falling debris, loud noise, and sharp machine parts . The absence of proper gear increases the likelihood of accidents and injuries, particularly in environments with moving mechanical parts and high noise levels .

To ensure a stable operating environment during leveling or excavation, begin by positioning the vehicle on a firm and level surface . Lowering the stabilizers helps in leveling the machine and maintaining its horizontal and longitudinal stability . The distance from the rear tires to the ground should be minimal to remove weight from the tires and enhance stability . For shovel operations, maintain a perpendicular approach to the material pile to prevent collapsing and ensure an even fill . Use the loader's bucket appropriately during operations, especially in rocky or frozen ground settings .

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