Graphite Technical Datasheet Overview
Graphite Technical Datasheet Overview
Rev. N° - 20.06.2018
Graphite
Introduction
Graphite is a natural mineral derivative of carbon. It is a native element, often the result of
sedimentary carbon compounds, but also occurring in certain rocks containing organic carbon,
in magma or as the result of the reduction of sedimentary carbon through the reduction of
carbonates. Graphite has a non-compact layered structure made up of hexagonally-shaped
structures. These layers are known as graphene have an inter-layer distance of approximately
0.336 nm. In each layer, the carbon atoms are strongly bonded together by molecular links
whereas the layers are not strongly bonded together, which explains the material’s relative
lack of hardness.
Physical properties:
1 - MACHINABLE GRAPHITE
Machinable graphite is known for its excellent isostatic qualities and its perfect homogeneity.
It does not absorb moisture, deform, burst or shrink due to thermal stress.
Graphite offers optimal resistance at very high temperatures and in highly corrosive
environments. Heat losses are minimalized and thermal conduction optimized. Graphite is
self-lubricating and easily machinable.
Graphite, an essential material for the production of silicon, is widely used in the production
of semiconductors. It is also an essential material for different dedicated machining solutions
in the industries of plastic processing, glass manufacturing, metallurgy and even as an
insulating material for furnaces.
R7340P30: equivalent to R7340 with greater purity and an ash content less than 30 ppm.
R4550: isostatic, fine particle size and very high mechanical strength.
R6650: isostatic, fine particle size and very high mechanical strength, exceeding those of R4550.
R6650P5: equivalent to R6650, very high purity, ash content less than 5ppm.
R6710P5: equivalent to R7340, very high purity, ash content less than 5 ppm suitable for
semiconductor manufacturing.
For the R7340 reference, we supply a wide range of bars directly extruded in a selection of
standard diameters representing a significant cost-saving to the customer as the bars require
no preparatory machining. These 300- mm. bars are available in the following diameters:
Special applications: Graphite is used for the handling, machining and shaping of
heated glass
Machinable graphite is an indispensable material for the manufacture of tools for the
transformation of heated glass.
Final offers a full range of materials and processes for the transformation of glass. With our
extensive experience and know-how in this field, we are able to provide a full range of
solutions for processes involving a number of metallic or composite tools using graphite.
They avoid mechanical tension in glass and prevent scratches on hot glass.
They feature low wear and friction coefficients, with positive thermal conductivity.
Our graphite-metal or graphite -composite tooling can increase the productivity of your
production lines. They will make the set-up, settings and the maintenance of your production
tools easier and quicker.
BLOWN GLASS
Final machines graphite moulds for glass casting and blow moulding.
virtually free of organic or metallic impurities. This process prevents the formation of
SiC (Silicon Carbide) in contact with the silicon. The coating resists attack by
hydrofluoric (HF) and most other acids. Thermal shock will not cause spalling, crazing
or flaking of the coating. It is ideal for both semiconductor and solar applications. It is
thermally stable and ideal for applications with temperatures up to 550°C in the
presence of oxygen and up to 2500°C in vacuum or inert atmosphere.
• SiC: also obtained using the CVD process, the SiC layer is 75 to 125 microns thick. This
treatment can seal the graphite completely, the result being a high-quality tool that is
virtually inert to all process gases and chemicals, with great hardness, resistance to
oxidation and good thermal conduction.
• PTFE: we also provide PTFE treatments which increase resistance to acids, eliminating
porosity while maintaining the thermal characteristics of the graphite.
Methacrylate resin: Graphite can also be impregnated with this resin which will
ensure that the graphite provides excellent sealant capacities.
Graphite adhesives:
Our Cotronics Resbond 931 Adhesive bonds graphite or carbon components for use at
temperatures up to 3000°C with 99% pure graphite. Just apply and cure at 120°C. Resbond
931 has excellent adhesion to graphite, and other porous surfaces, forming graphite to
graphite bonds with strengths over 17.5 N / mm². Resbond 931 is ideal for repairing broken or
cracked graphite trays, components, fixtures, dies; filling and rebuilding crevices, cracks, worn
areas and bonding graphite cloths, felts, boards, etc.
Graphite spray is used for lubrication of metal, plastic or rubber parts without using grease.
With this binder, it is possible to affix a film of graphite powder of very fine particle size with
virtually no thickness on different materials.
Applications:
3 – POWDER GRAPHITE
Using scrap from our production of machinable graphite, we can provide sifted powder in
the following standard sizes:
Carbon / graphite Felts with thicknesses of 6 and 11 mm and a width of 1200 mm are
available. Specific widths can be provided and special shapes can be cut to your specifications.
CHARACTERISTIC PROPERTIES
Low thermal conductivity: greater than that of loose particle fillings such as granular
carbon or metal radiation shields (energy savings of up to 75%)
Low specific heat: allowing for rapid heating and cooling of furnaces
High thermal stability: in oxidizing atmospheres up to 350°C, in protective or vacuum
atmospheres up to approximately 3000°C for graphite and 1000°C for carbon
Ease of processing: can be cut with scissors or blades. Flexible – adapted to small
flexural radii.
Favourable surface properties: unaffected by nearly all molten metals. Small specific
surface area – low adsorption capacity; surface properties may be increased by partial
oxidation.
High purity: low sulphur content – no contamination of pump oil in vacuum operation.
Low ash content – no smouldering. High-purity grades available for semiconductor
applications.
No electrostatic charging: when used together with plastics in composite materials.
High resistivity: coupling in an inductive field only occurs above 12 kHz.
APPLICATIONS
Thermal insulation for resistance- or induction-heated vacuum furnaces and inert gas
furnaces, such as degassing furnaces, brazing furnaces, soft and bright annealing
USES
Aerospace, semiconductors and photovoltaic, metallurgy, production of
optical fibre, glass and ceramic processing, insulation of induction
furnaces.
The KFA 5, KFA 10 and GFA 5 references are available only in full rolls.
GFA 10 is in stock; we offer custom-made cuts according to your needs.
GFA 10 can be split into two parts with a thickness of 5mm.
It is also possible to sew or fasten flexible GFA felts together using thread spun using carbon.
We stock a reference of thread measuring 2mm in diameter (reference D2-3K).
Properties
Diameter mm 2.0
Weight/m g 1.8
Tensile strength N 900
Maximum loop resistance N 600
Maximum knot resistance N 250
Ash content % <0.5
We can also provide 24k and 50k carbon fibres. (References: C T24-4.8/240-E100, C T24-
5.0/270-E100, C T50-4.0/240-E100, C T50-4.4/255-E100, C T50-4.0/240-T140)
Rigid Graphite felt is available with a thickness of 40 mm (maximum size 1524 x 1219 mm²).
This product is a shape-retentive insulating material made of graphite fibres and a carbon
binder. It is suitable for temperatures up to 2000°C in a vacuum environment and used in the
form of self-supporting boards, cylinders and other components, mainly in high-temperature
furnace applications.
Specific widths and shapes can be cut to your specifications.
CHARACTERISTIC PROPERTIES
Shape retention
Our felts do not compress or shrink under normal operating conditions. The bulk density thus
remains unchanged throughout the entire insulating layer. The insulating properties remain
constant, and no voids, channels or hot spots occur. Shape retention can be improved by
optional carbon-fibre-reinforced carbon layers on both sides.
MAIN CHARACTERISTICS
Density: 0.2 g/cm³
Flexural strength: 1 MPa at 20°C
Compressive strength: 1 MPa at 20°C
Maximum application temperature: 2000°C in vacuum or inert gas
Ash content: 1000 ppm
Moisture adsorption: <1%
This rigid felt is also available with one or both sides covered with graphite foil to prevent the
release of fibres and increase the mechanical strength of the product.
The MFA - F reference has graphite bonded to one side.
The MFA – FF reference has graphite bonded to both sides.
These felt products can also be covered with CFC (carbon reinforced carbon).
This product is available from stock, parts can be cut according to your requirements.
Rigid felts
MFA: rigid felt without coating MFA-FF: Rigid felt with a sheet bonded to both
surfaces.
Application: insulation Applications: insulation, inward reflection of
radiation in furnaces, protection from erosion,
convection barrier
MFA CC: rigid felt coated with a C/C composite on MFA-FCCF: rigid felt with a C/C composite and a
both surfaces bonded sheet on both surfaces.
Applications: insulation, strengthening for Applications: insulation, strengthening for
specific shapes specific shapes, inward reflection of radiation in
furnaces, protection from erosion, convection
barrier
We can also provide rigid felt cylinders. Feel free to contact us!
7 – BONDING SHEET
Bonding sheets use high quality expanded graphite without any adhesive or bonding elements.
They can be used at high temperatures up to 3000°C in an inert atmosphere or a vacuum.
We stock 1 and 2 mm thicknesses, with a dimension of 1000 x 1000 mm².
These sheets are often used with rigid felts as a coating on one or both surfaces.
Principal Characteristics
Soft and flexible
Inert, highly impermeable
Light
Principal applications
Thermal screens,
Protective coating,
Diffusion barrier,
Anti-adhesive protection,
Heating elements
8 – CARBO-GRAPHITE
These materials have a fine or very fine particle size and can have a very high degree of
anisotropy due the axial process. They are made of amorphous carbon and graphite.
These materials are designed with specific properties in terms of tribology and electricity
which can be reinforced through impregnations with resins or phosphates.
Principal characteristics
Excellent resistance to corrosion
Anti-wear
Long-term stability
Custom properties
Principal applications
Sealing gaskets
Gaskets
Bearings
9 –CARBON/CARBON COMPOSITE
Carbon reinforced carbon composites are primarily composed of carbon. The purity of these
composites is very great as they are manufactured at temperatures of well over 2000°C.
The ash content is 600 ppm. A rate of only 10 ppm can also be reached through post-
purification.
Carbon/Carbon composites have a high degree of resistance to bending and are thus well
suited to loaded systems, flat heating elements as well as screws and nuts for aeronautics.
Principal Characteristics
High dimensional stability and mechanical strength up to 2700°C (using inert gas or in
a vacuum)
High resistance to thermal shocks
Excellent resistance to alternating loads even at high temperatures
High degree of purity
Increase of stability with increasing temperatures
Properties
Properties of C/C materials Standard Premium Performance Mechanical
┴ perpendicular measurement
// parallel measurement
10 - GLASSY CARBON
Principal characteristics
Low heating and smelting times, as the metal melts faster and more homogeneously.
Glassy carbon crucibles have a longer life-span than those made of ceramics or ordinary
graphite.
Glassy carbon crucibles are not porous.
Its high degree of purity, the low specific surface area and the isotropic structure of a
carbon crucible give rise to a slight oxidation which produces protective gas above the
smelted metal helping to prevent the formation of oxide on the molten metal.
Uniform casting is possible without wetting the surfaces of the crucible. This property
remains intact throughout the life-span of the product.
With their high resistance to thermal shocks, crucibles made of glassy carbon will not
crack even when placed on cold surfaces when still hot.
Glassy carbon crucibles can be used in induction heating.
Glassy carbon crucibles are ideally suited for smelting palladium alloys and other alloys
containing a percentage of noble metals: they can be used to smelt ceramic alloys
containing a percentage of noble metals at approximately 1400°C. Glassy carbon
crucibles are also used with rare metals and titanium alloys.
Glassy carbon crucibles are not to be used for the smelting of steel or ferrous alloys.
11.06.2018