Airbus A330 ATA 57 Wings Manual
Airbus A330 ATA 57 Wings Manual
TRAINING MANUAL
57. WINGS
(ATA 57)
TABLE OF CONTENTS
57-00 WINGS................................................................................................. 4
GENERAL .................................................................................................. 4
57-10 CENTER WING ................................................................................... 6
CENTER WING BOX GENERAL ARRANGEMENT .................................. 6
57-20 OUTER WING.................................................................................... 10
OUTER WING BOX ................................................................................. 10
STRUCTURE LAYOUT ............................................................................ 12
ACCESS HOLES / COVERS ................................................................... 14
MAIN LANDING GEAR ATTACHMENT STRUCTURE............................ 16
PYLON ATTACHMENT STRUCTURE ..................................................... 18
57-30 WING TIP .......................................................................................... 20
WING TIP ................................................................................................. 20
WINGLET................................................................................................. 20
57-40 LEADING EDGE AND LEADING EDGE DEVICES ........................... 22
FIXED LEADING EDGE ........................................................................... 22
STRUCTURE LAYOUT ............................................................................ 24
SLATS ..................................................................................................... 26
SAFETY PRECAUTIONS ........................................................................ 26
57-50 TRAILING EDGE AND TRAILING EDGE DEVICES ......................... 32
FIXED TRAILING EDGE .......................................................................... 32
TRAILING EDGE DEVICES ..................................................................... 40
57-70 SPOILERS......................................................................................... 46
GENERAL ARRANGEMENT ................................................................... 46
STRUCTURE LAYOUT ............................................................................ 46
57-60 AILERONS ........................................................................................ 48
STRUCTURE LAYOUT ............................................................................ 48
TABLE OF FIGURES
GENERAL ..................................................................................................... 5
CENTER WING BOX - GENERAL ARRANGEMENT .................................... 7
CENTER WING BOX - WING ROOT JOINT.................................................. 9
OUTER WING BOX - GENERAL ARRANGEMENT .................................... 11
OUTER WING BOX - STRUCTURE LAYOUT............................................. 13
OUTER WING BOX - ACCESS HOLES / COVERS .................................... 15
OUTER WING BOX - MAIN LANDING GEAR ATTACHMENT STRUCTURE
.................................................................................................................... 17
OUTER WING BOX - PYLON ATTACHMENT STRUCTURE ..................... 19
WING TIP .................................................................................................... 21
FIXED LEADING EDGE - GENERAL ARRANGEMENT ............................. 23
FIXED LEADING EDGE - STRUCTURE LAYOUT ...................................... 25
SLATS - GENERAL ARRANGEMENT ........................................................ 27
SLATS - STRUCTURE LAYOUT................................................................. 29
SLATS - TYPICAL CONSTRUCTION ......................................................... 31
FIXED TRAILING EDGE - GENERAL ARRANGEMENT ............................ 33
FIXED TRAILING EDGE - INNER REAR SPAR FIXED TRAILING EDGE.. 35
FIXED TRAILING EDGE - MID REAR SPAR FIXED TRAILING EDGE ...... 37
FIXED TRAILING EDGE - OUTER REAR SPAR FIXED TRAILING EDGE 39
TRAILING EDGE DEVICES - GENERAL ARRANGEMENT ....................... 41
TRAILING EDGE DEVICES - FLAPS - GENERAL ARRANGEMENT......... 43
TRAILING EDGE DEVICES - INBOARD FLAP STRUCTURE (METALLIC
DESIGN) ...................................................................................................... 45
TRAILING EDGE DEVICES - SPOILERS - GENERAL ARRANGEMENT &
SPOILERS - STRUCTURE LAYOUT .......................................................... 47
TRAILING EDGE DEVICES - AILERONS - STRUCTURE LAYOUT ........... 49
57-00 WINGS
GENERAL
The aircraft wing is a continuous structure going through the fuselage and is
divided into three parts:
the center wing,
the left outer wing,
and the right outer wing.
The center wing box supplies cantilever attachment for the outer wings and
applies its loads onto the fuselage structure.
GENERAL
The center wing is installed in the center fuselage between the main Frames
40 and 47, and makes an integral fuel tank.
There are two triangular openings in the rear spar to enable the access for
maintenance.
The outer wing boxes are connected to the center wing box at Rib 1. An
upper cruciform fitting makes the junction between:
the center wing box and the outer wing box top skin panels,
the fuselage and Rib 1.
A lower triform fitting makes the junction between center wing box panels,
outer wing box bottom skin panels and Rib 1. The assembly is secured by a
lower butt-strap.
GENERAL ARRANGEMENT
The wing box tapers from Rib 1 (part of the center wing box) to Rib 39
includes:
wing spars (front, center and rear),
ribs,
top and bottom skin panels,
top and bottom stringers.
STRUCTURE LAYOUT
Each outer wing box top and bottom skins include four integrally machined
panels. The center skins run from the root to Rib 27. The top and bottom skin
panels extend on a short distance in the front of the front spar and provide
part of the attachment for the fixed leading edge structure. Behind the rear
spar, the rear skin panel extends towards the aft end of the main landing gear
pick-up forging, and makes the top and bottom skins of the cantilever box
structure. The top and bottom skins are stiffened by machined stringer
profiles. There are thirty-three openings (manholes), in the No. 2 and No. 4
bottom skin panels, which give access into the outer wing box. To get
stronger bottom skin panels, these panels are made thicker in the area
around the manholes (and the holes for the fuel pumps).
The wing spars are machined from aluminum alloy. They give strength to the
wing box. The front and the rear spars extend from Rib 1 to Rib 39. The
center spar extends from Rib 1 to outboard of Rib 11. The front and the rear
spars are made of three parts (inner, mid and outer spars). Joint plates
connect these spars together to make a continuous structure. The front spar
joints are located at Ribs 12 and 27. The rear spar joints are located at Ribs 9
and 27.
There are thirty-eight ribs, machined from aluminum alloy, installed in the
wing box of each outer wing (Ribs 2 thru 39). The center wing-to-outer wing
joint is made at Rib 1. Rib 1 is the rib that closes the center wing box.
There are thirty-three access covers (panels) installed in the bottom skin
panels of the wing box. This number includes the NACA duct door and the
bursting disc panel. All the panels close the openings that give access to the
wing box. Bolts attach the load-carrying access panels to the bottom skin
panels of the wing. Bolts and clamp rings attach the non-load carrying panels
to the bottom skin panels of the wing.
There are:
twenty-one non load-carrying access panels between Rib 1 and Rib
27,
eleven load-carrying access panels between Rib 27 and Rib 39.
The Main Landing Gear (MLG) is attached to the wing box structure via the
following fittings:
the gear support rib (gear rib 6), which makes the aft attachment,
the pintle fitting, which makes the forward attachment,
the fitting for the side stay (side stay attachment fitting),
the jack fitting for the MLG actuating cylinder (retraction jack fitting).
The gear support rib is machined from an aluminum alloy forging and is
attached to:
the aft face of the rear spar at Rib 6,
the extended top and bottom wing skin panels,
the false rear spar.
The pintle fitting is made from titanium alloy and attached at Rib 5.
The side-stay fitting is made from aluminum alloy and is attached between
Rib 2 and Rib 3.
There are forward and rear attachment fittings on the wing box for each
engine pylon.
Forward attachment fittings are at the front spar, between Ribs 10 and 10A
for the inboard pylon. The forward attachment for the pylon has a bracket
assembly that absorbs the vertical loads and a thrust fitting (spigot fitting) that
absorbs thrust and side loads from the engine.
The bracket assembly, made of titanium alloy, is attached to the forward face
of the front spar and the top skin of the wing (the skin extends forward of the
front spar).
The thrust fitting is made of titanium alloy and has a steel pin. Bolts attach the
fitting to the bottom face of the bracket assembly through the reinforcing and
the bottom skin.
The rear attachment fittings are located between Ribs 10 and 10A (for the
inboard pylon).
The wing tip is attached with bolts to the outer wing (Ref. 57-20-00) The trailing edge top and bottom panels are made from carbon-fiber with a
immediately outboard of STA2557/RIB39. Mountings are included in the wing nomex-honeycomb core. The trailing edge also has:
tip for navigation lights (Ref. AMM 33-41-00) and strobe lights (Ref. 33-48- aluminum-alloy inboard and outboard ribs, spigots and rabbet plates
00). The winglet is attached to the outboard end of the wing tip. One bolt a conductivity section made from aluminum-lithium alloy
through the forward fitting assembly and two bolts through the rear fitting closing ribs and a rubbing plate made from carbon-fiber reinforced-
assembly attach the winglet to the wing tip. The retainers for four static plastic.
dischargers (Ref. 23-61-00) are installed on the wing tip and winglet rear
edges. The aluminum and aluminum-lithium-alloy parts of the structure give Two carbon-fiber-composite panels 535AB(635AB) and 535BB(635BB) (with
electrical continuity. impregnated aramid cores) are installed under the wing-tip-to-winglet joint.
Fairings installed between the winglet and the wing tip give a smooth WINGLET
aerodynamic profile.
The winglet has four parts:
WING TIP a box structure
a trailing edge
The wing tip has three parts: a leading edge
a box structure a top tip.
a leading edge corner
a trailing edge. Aluminum-alloy fittings are included in the box structure to attach the winglet
to the wing tip.
The box structure has these aluminum-alloy parts: The box structure has:
the front and rear spars front and rear spars of carbon-fiber with impregnated-aramid cores
the mid rib and the vapor-seal plate attached to it top and bottom panels of carbon-fiber with nomex-honeycomb cores
the outboard rib an outer closing rib of carbon-fiber reinforced-plastic
the top and bottom skins and stringers a two-part inner closing rib of aluminum and aluminum-lithium-alloys.
a buttstrap
two attachment fittings. The leading edge assembly has an aluminum-alloy skin with aluminum-
lithium alloy riblets.
A life-line fitting is installed on the top skin. The trailing edge assembly is a carbon-fiber structure with a nomex-
The leading edge corner has a glazing panel, an aluminum-alloy skin-fairing honeycomb core. Rivets attach a protective plate of aluminum-lithium alloy at
and an aluminum-lithium alloy landing. The leading edge corner is attached the rear of the winglet trailing edge.
with bolts to the box structure. The polycarbonate glazing-panel is installed in The top tip is a machined casting of aluminum-lithium alloy.
front of the lights and is attached with bolts. There is a seal of silicone rubber There are fairings between the wing tip and the winglet. The leading edge
between the glazing panel and the landing. fairings are of aluminum alloy. The aft fairing is made of carbon-fiber
reinforced-plastic with a trailing edge section made of aluminum-lithium alloy.
WING TIP
ISSUE 1, 13 APR 2017 FOR TRAINING PURPOSES ONLY Page: 21
AIRBUS A330 AIRFRAME AND AVIONICS/ELECTRICAL ATA 57
SYSTEMS B1.1 AND B2 WINGS
GENERAL ARRANGEMENT
The fixed leading edge (LE) assembly is located forward of the front spar of
the wing box.
STRUCTURE LAYOUT
The inboard and outboard fixed leading edges have the same design, which
includes:
support ribs (closing ribs, track ribs, hold-down ribs, intermediate ribs,
top and bottom panels made of composite sandwich material (with
glass fiber skins),
the D-nose assembly.
There are cutouts in the bottom half of the D-nose assembly at the slat track
position.
GENERAL ARRANGEMENT Removal of the Top and Bottom Roller Bearings and the Side Rollers - Slat
Tracks 1 thru 4
The wing leading edge is fitted with seven slats. Slats 4 to 7 are de-iced. The
hot air comes from the bleed air system and is supplied to Slat 4 through a
telescopic duct and piccolo tubes, installed in the leading edges of the slats. Warning: MAKE SURE THAT THE GROUND SAFETY-LOCKS ARE
CORRECTLY INSTALLED ON THE LANDING GEAR. THIS
PREVENTS UNWANTED MOVEMENT OF THE LANDING
GEAR.
SLATS (continued)
STRUCTURE LAYOUT
Slat 1 is supported by 4 tracks, two of them being driven (track 2 and 3).
Slats 2 to 7 are supported by two tracks, both being driven.
SLATS (continued)
TYPICAL CONSTRUCTION
All these parts (except for the trailing edge assembly) are made of aluminum
alloy. The trailing edge assembly is made from aluminum with a honeycomb
core, and has a trailing edge extrusion of aluminum alloy. Because the slats 4
thru 7 have an ice protection system, some of the structure is made from a
heat resistant alloy.
GENERAL ARRANGEMENT
The fixed trailing edge is that part of the wing structure which is aft of the
wing rear spar. It is divided into three sections:
the inner rear spar trailing edge from Rib 1 to Rib 9,
the mid rear spar trailing edge from Rib 12 to Rib 27,
and the outer rear spar trailing edge from Rib 27 to Rib 41.
GENERAL ARRANGEMENT
The inboard flap is supported by a fuselage track and carriage (track 1) and
one wing tack and carriage (track 2). Both are driven. It is of classical
aluminum alloy construction, with an aluminum sandwich trailing edge. A
rubbing strip made of stainless steel is bonded to the outer surface of the top
skin. A steel trunnion titanium casting is attached to the inboard end of the
flap.
The outboard flap is supported by three wing tracks and carriages (tracks 3,
4, 5). All tracks are driven. The outer flap has a main box structure, a carbon
fiber leading edge and a segmented aluminum sandwich trailing edge.
A rubbing strip made of stainless steel is bonded onto the outer surface of the
top skin.
57-70 SPOILERS
GENERAL ARRANGEMENT
There are six spoilers installed in the upper surface of the trailing edge of
each wing. Hinges attach each spoiler to the rear spar or the false rear spar.
The spoiler actuators are installed between the actuator attachment fittings
and the rear spar, or the false rear spar of the wing box.
STRUCTURE LAYOUT
The spoilers have a wedge-shaped structure. Top and bottom skins are
made of carbon fiber. They are bonded to a honeycomb core. The spoiler
hinges and the spoiler actuator attachment-fittings are made of aluminum
alloy.
TRAILING EDGE DEVICES - SPOILERS - GENERAL ARRANGEMENT & SPOILERS - STRUCTURE LAYOUT
57-60 AILERONS
STRUCTURE LAYOUT
The ailerons are located at the end of the wings between Rib 39 and Rib 33
for the outboard aileron, and between Rib 33 and Rib 27 for the inboard
aileron. The box structure has the following parts:
a lower and an upper Carbon Fiber Reinforced Plastic (CFRP)
sandwich panel, with monolithic areas at the rib and spar
attachments,
a spar assembly made in two parts (a mechanically-machined
titanium part and a CFRP part),
and ribs assemblies (made of CFRP).
There are five hinge fittings and two actuator attachment fittings. They are
attached to the spar web and to the spar booms and skins. The leading edge
panels are attached to the skin panel rebates.