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SIPOS 7 Actuator Technical Manual

The SIPOS 5 Flash Electric Rotary Actuators 2SA5 are designed for various applications including water management, chemical processing, and energy production. They feature adjustable tripping torque, multiple operating modes, and robust mechanical and electrical specifications, ensuring reliable performance in diverse environments. The actuators are built with corrosion-resistant materials and meet IP67 protection standards, with options for enhanced corrosion protection and vibration performance.

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Anton Hidayat
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0% found this document useful (0 votes)
279 views24 pages

SIPOS 7 Actuator Technical Manual

The SIPOS 5 Flash Electric Rotary Actuators 2SA5 are designed for various applications including water management, chemical processing, and energy production. They feature adjustable tripping torque, multiple operating modes, and robust mechanical and electrical specifications, ensuring reliable performance in diverse environments. The actuators are built with corrosion-resistant materials and meet IP67 protection standards, with options for enhanced corrosion protection and vibration performance.

Uploaded by

Anton Hidayat
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SIPOS 5 Flash

Technical Data
Electric Rotary Actuators 2SA5

Contents Page

General • Mounting position, operating mode, application, noise level, 2


paint finish and corrosion protection, lubrication, degree of protection,
vibration performance, ambient temperature

Mechanical • Standard version Tripping torque, manual force, flange, output 3


speed, revs/stroke
• Modulating duty Actuating torque, tripping torque, manual 4
force, flange, output speed, revs/stroke
• Flange and output shaft dimensions 5
• Dimensional drawings 6-10
Electrical • Data for power supply - Standard version 11
- Modulating duty 12
• Data for controls 13-14
• Wiring diagrams - Direct connection 15-18
- Round plug 19-22

Y070.107/GB
Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

General

• Mounting Position
The actuator can be mounted in any position. To make local operation easier, e.g. reading information on the display, a regular mounting is
recommended, i.e. the mounting flange of the valve should be positioned below the actuator.
The electronics unit of the actuator can be mounted separately (e.g. wall bracket) using our separate mounting kit (Order add-on S41).

• Operating Mode
Standard actuator 2SA50..- Modulating actuator 2SA55..-
Short-time duty S2-15 min acc. DIN EN 60034. Intermittent duty S4/S5 min. 25% ED duty cycle,
Intermittent duty S4/S5 with reduced c/h on request 1200 c/h acc. DIN EN 60034
The short-term duty of S2-15min is ensured at an ambient temperature The actuators can be operated in S4 mode (no elec. braking) and S5
of +20°C and average load (35% Md max). mode (with elec. braking) at min. 25% cyclic duration factor for 1200
With most versions, short-time duty can also be performed at full load operations per hour.
across the entire ambient temperature range from –20°C to +60°C.

• Application
Electrical operation of valves in: • Water resources management – from drinking water processing plants up to
sewage treatment plants
• Chemical – chemical and petrochemical industry, incl. pipelines
• Process plants – from cement plants up to foodstuff industry
• Energy – power plants, district heating

• Noise Level
The noise level caused by the actuator (sound pressure level at 1 m distance) is < 70 dB (A)

• Paint Finish and Corrosion Protection


All external screws are made of stainless steel. The actuator housing material is made of a special aluminum alloy which is corrosion-
resistant at regular atmospheric conditions. Due to this SIPOS 5 Flash rotary actuators can also be used unvarnished.
The 2K-EPO-DS paint (2-component epoxy thick-film paint) can be decontaminated and comes in RAL 7030 color (stone-gray) as standard color.
Other RAL colors (add Y35 + number of RAL color to order) are available.
The 2K-EPO-DS paint can be overpainted by all customary paints based on polyurethane, cellulose nitrate, etc. after the surface has been ground
and cleaned.
Paint coating (μm figures refer to minimum coating thicknesses of paint in dry state)
Customer request (after clarification of application conditions)
standard
Version unpainted Heavy-duty corrosion protection
2K-EPO-DS paint (80 μm ) no coating 2K-EPO-DS paint (150 μm)
- industrial climate - closed rooms e.g. in cooling tower
Installation /
Environmental condition - marine climate - installation under roof
- damp tropical climate - outdoors
Order add-on --- L30 L32

• Lubrication
The gears are filled with durable gear oil. They therefore require little maintenance. The maintenance intervals after commissioning must be
observed (refer to recommendations in operating manual). The Form A end shaft version is grease-lubricated.

• Degree of Protection
The actuators meet the requirements of IP67 protection as standard (DIN EN 60529). IP 68 on request!
They are fully screen-protected (electrical voltage and moving parts) and protected against the ingress of foreign bodies (dust), and against
harmful quantities of water on submersion (max. 1 m under water for max. 30 min.).

• Vibration Performance
Electric rotary actuators 2SA5 are certified according to:
Acceleration Frequency range Throughput speed Test duration
KTA 3504, Item 10.3.4 0.75 g 5 ... 200 Hz 1 octave/min 20 sweeps (10 cycles) / in 3 directions
Germanischer Lloyd 0.7 g 5 ... 200 Hz in the resonance frequencies min. 1.5 h / in 3 directions
EN 60068-2-6 2 g 5 ... 500 Hz 1 octave/min 20 sweeps (10 cycles) / in 3 directions
Loads according to EN 60068-2-6 up to 5 g for separate mounting of electronics and gear unit on request.
The actuators can withstand a continuous load caused by plant-generated vibrations within a frequency range of 5 Hz – 200 Hz at up to 0.5 g.

• Ambient Temperature
There are no functional restrictions for the temperature range of -20°C to + 60° C.

Page 2 Specifications subject to change Y070.107/GB


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Mechanical –standard version


1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16

2SA50 - -

Adjustable tripping torque [Nm] Force for manual mode 2)


>> self-locking version (i = 40) <<
typical running torque > 50% max. torque (Md max) 1) Weight Crank length / at at
≈ [kg] hand wheel dia. max. torque running torque
9 - 30 18 1 30 N 7.5 N
60 mm
18 - 60 20 2 60 N 15 N
37 - 125 34 3 85 N 23 N
90 mm
75 - 250 40 4 170 N 42 N
150 - 500 67 5 120 N 30 N
300 - 1000 67 6
Ø 250 mm
600 – 2000 133 7 250 N 60 N
1200 - 4000 139 8
Manual mode
Adjustable tripping torque in steps of 10% from 30%-100% max. torque (Md max)
>> Switchover only when drive is at standstill! <<
Tripping torque Tripping torque setting at .. % of Md max [Nm] 3) Switchover takes place by pressing in the hand
30% Mdmax is
range [Nm] 30% 40% 50% 60% 70% 80% 90% 100% crank/hand wheel, motor stops operating
standard setting
automatically.
9 - 30 9 12 15 18 21 24 27 30
Electrical operation restarts automatically after
18 - 60 18 24 30 36 42 48 54 60
releasing hand crank/hand wheel.
37 - 125 37 50 62 75 87 100 112 125
75 - 250 75 100 125 150 175 200 225 250 Direction of rotation: Turning hand crank/ hand
150 - 500 150 200 250 300 350 400 450 500 wheel clockwise results in clockwise rotation of
300 - 1000 300 400 500 600 700 800 900 1000 output shaft
600 - 2000 600 800 1000 1200 1400 1600 1800 2000 (Exception: 2SA507.- and 2SA508.-)
1200 - 4000 1200 1600 2000 2400 2800 3200 3600 4000 Self-locking: The hand crank/hand wheel acts
directly on the motor shaft when turned by hand;
the self-locking function is thus retained for self-
locking actuators.
Flange size Spindle
DIN ISO DIN opening
5210 3210 for tripping torque [Nm] [mm]
Dimensions to
F07 - 9-30 0 flanges and output
F10 G0 9-30 18-60 37-125 Dimensions for 1 shafts, see page 5
A shaft (d6),
F12 - 37-125 75-250 2
B1 shaft (d5)
F14 G1/2 37-125 75-250 150-500 and 3
F16 G3 150-500 300-1000 C shaft (d11) 4
F25 G4 600-2000 5
see page 5
F30 G5 1200-4000 6

Gear ratio i
Output speed [rpm]
Speed range default Self-locking actuators have a ratio of i=40.
not self-locking
for tripping torque [Nm] setting Non-self-locking actuators have a ratio of i=20.

1.25 - 10 1200-4000 3.5 A


2.5 - 20 600-2000 1200-4000 7 B
5 - 28 600-2000
5 - 40 9-30 18-60 37-125 75-250 150-500 300-1000 14 C
10 - 80 9-30 18-60 37-125 75-250 150-500 300-1000 28 D
20 - 112 9-30 150-500
20 - 160 18-60 37-125 75-250 56 E

7-stage selectable speeds within selected speed range; step factor 1.4 Speed setting
Output speed set to stage ... [rpm] ECOTRON: Speed can be set on potentiometer
Speed range
Speed stage 4 [rpm] marked with 7 stages.
1 2 3 4 5 6 7
is default PROFITRON: Speed can be programmed using
1.25 - 10 1.25 1.75 2.5 3.5 5 7 10
setting external pushbuttons on local control station,
2.5 - 20 2.5 3.5 5 7 10 14 20
5 - 28 5 7 10 14 20 28 28 PROFIBUS DP, or COM-SIPOS PC
5 - 40 5 7 10 14 20 28 40 parameterizing program.
10 - 80 10 14 20 28 40 56 80
20 - 112 20 28 40 56 80 112 112
20 - 160 20 28 40 56 80 112 160

Adjusting the revs/stroke


36 rsp. 9 setting for Revolutions per stroke (revs/stroke) Remove the cover from the signaling device,
revs/stroke is signaling gear and adjust the ring gear and detent mechanism
default setting to the required ratio on the position signaling
2SA501/2/3/4/5/6 0.8 2.1 5.5 14 36 93 240 610 1575 4020 device dial.
The adjusted value is ≥ the value for the valve,
2SA507/8 0.2 0.52 1.37 3.5 9 23.2 60 152 393 1005 e.g. a stage of 93 must be adjusted for a valve
with 40 revs/stroke.

1) Exception: 35% for adjustment/setting to highest output speed for the types 2SA501 -.E, 2SA502.-.E, 2SA506.-.C, 2SA506.-.D, 2SA508.-.A und 2SA508.-.B
2) non-self-locking actuators (see “Output speed“) have manual forces 30% higher
3) permitted tolerance: ± 10% of Md max at end positions

Y070.107/GB Specifications subject to change Page 3


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Mechanical –modulating duty


1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16

2SA55 - -

Max.
Adjustable tripping torque [Nm] Force for manual mode
act. torque
Weight Crank length / at at
(torque in control hand wheel dia. max. torque running torque
mode) ≈ [kg]
15 15 - 20 18 1 13 N 5N
60 mm
30 30 - 40 20 2 40 N 14 N
60 60 - 80 34 3 55 N 23 N
90 mm
125 125 - 175 38 4 120 N 45 N
250 250 - 350 67 5 87 N 30 N
500 500 - 700 67 6
Ø 250 mm
1000 1000-1400 134 7 175 N 60 N
2000 2000-2800 140 8

Adjustable tripping torque in steps of 10% from 70%-100% max. torque (Md max) Manual mode
>> Switchover only when drive is at standstill! <<
Tripping torque Tripping torque setting at .. % of Md max [Nm] 1)
70% Mdmax is Switchover takes place by pressing in the hand
range [Nm] 80% 90% 100% crank/hand wheel, motor stops operating
standard setting 70%
15 - 20 14 16 18 20 automatically.
30 - 40 28 32 36 40 Electrical operation restarts automatically after
releasing hand crank/hand wheel.
60 - 80 56 64 72 80
125 - 175 122 140 157 175 Direction of rotation: Turning hand crank / hand
250 - 350 245 280 315 350 wheel clockwise results in clockwise rotation of
output shaft
500 - 700 490 560 630 700
(Exception: 2SA557.- and 2SA558.-)
1000 - 1400 980 1120 1260 1400
2000 - 2800 1960 2240 2520 2800 Self-locking: The hand wheel acts directly on the
motor shaft when turned by hand; the self-locking
function is thus retained for self-locking actuators.

Flange size Spindle


DIN ISO DIN opening
5210 3210 for tripping torque [Nm] [mm]
Dimensions to
F07 - 15-20 0 flanges and output
F10 G0 15-20 30-40 60-80 Dimensions for 1 shafts, see page 5
60-80 125-175 A-shaft (d6),
F12 - 2
B1-shaft (d5)
F14 G1/2 60-80 125-175 250-350 3
and
F16 G3 250-350 500-700 C-shaft (d11) 4
F25 G4 1000-1400 5
see page 5
F30 G5 2000-2800 6

Gear ratio i
Output speed [rpm]
Speed range default Rotary actuators for modulating duty are
self-locking actuators.
for tripping torque [Nm] setting
The gear ratio is i=40.
1.25 - 10 1000-1400 2000-2800 3.5 A
5 - 40 15-20 30-40 60-80 125-175 250-350 500-700 14 C

7-stage selectable speeds within selected speed range; step factor 1.4
Speed setting
Output speed set to stage ... [rpm] ECOTRON: Speed can be set on potentiometer
Speed range
Speed stage 4
[rpm] 1 2 3 4 5 6 7 marked with 7 stages.
is default
setting 1.25 - 10 1.25 1.75 2.5 3.5 5 7 10 PROFITRON: Speed can be programmed using
5 - 40 5 7 10 14 20 28 40 external pushbuttons on local control station,
PROFIBUS DP, or COM-SIPOS PC
parameterizing program.

Adjusting the revs/stroke


36 rsp. 9
setting for Revolutions per stroke (revs/stroke) Remove the cover from the signaling gear, and
revs/stroke is
signaling gear adjust the ring gear and detention mechanism
default setting
to the required ratio on the signaling gear dial.
2SA551/2/3/4/5/6 0.8 2.1 5.5 14 36 93 240 610 1575 4020 The adjusted value is ≥ the value for the valve,
e.g. a stage of 93 must be adjusted for a valve
2SA557/8 0.2 0.52 1.37 3.5 9 23.2 60 152 393 1005 with 40 revs/stroke.

1) permitted tolerance: ± 10% of max. torque (Md max) at end positions

Page 4 Specifications subject to change Y070.107/GB


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Flange sizes
Rotary actuator 2SA5 . †† 10 11 31 32 33 53 54 75 86
d4 type 21 42 43 64
Flange size DIN ISO 5210 F07 F10 ⎯ F10 ⎯ F12 F14 F16 F25 ⎯ F30 ⎯
h3

as per DIN 3210 ⎯ ⎯ 0 ⎯ 0 ⎯ 1/2 3 ⎯ 4 ⎯ 5


d1 90 125 125 8) 1508) 175 210 210 300 350
z d2 55 70 60 70 60 85 100 130 200 160 230 180
d2f8
h

d3 70 102 102 125 140 165 254 298 300


d3 d4 M8 M10 M10 M12 M16 M20 M16 M20
1)
z 4 4 4 4 4 4 8 8
d1 h 3 3 3 3 4 5 5 5
h3 12 17 17 20 25 32 24 30

Output shaft dimensions


Hollow shaft with threaded bush form A as per DIN ISO 5210 and d6 max. 2) 26 32 48 48 52 4) 65 75 77 80 5)
form A as per DIN 3210
d5 32 34 55 55 55 80 80 80 92
h 38 48 86 86 62 108 77 126 155
d5 l 37 47 85 85 61 108 76 126 155
l2 175 173 267 267 243 347 316 691 782
l2

h
l

Thrust max. [kN] 7) 40 60 100 120 120 160 160 350 450
d6

Hollow shaft with insert bush form B1 as per DIN ISO 5210 and d7 28 42 42 50 60 80 100 120
form B as per DIN 3210
d5 3) 28 34 42 50 55 60 80 80 80
b1 8 12 12 14 18 22 28 32
d5 d7 H9 t1 31.3 45.3 45.3 53.8 64.4 85.4 106.4 127.4
l1 36 45 45 60 65 70 87 139 139
l2

h1 0 0 0 0 0 0 2 2
t1+0,2

l2 150 123 210 210 178 280 236 583 583


l1

h1

b1JS9

Bore with featherkey slot form B3 as per DIN ISO 5210 and d10 16 20 20 25 30 40 50 60
form E as per DIN 3210;
form B2/B4 (dy max.) 6)
dy max. 18 30 35 37 44/60 60 80 95
dy H8 b4 5 6 6 8 8 12 14 18
t3 18.3 22.8 22.8 28.3 33.3 43.3 53.8 64.4
d10 H8 l1 36.5 45 52 60 65 70 80 139 139
h1 0 0 0 0 0 0 2 2
l1

b4JS9
t3+0,2
h1

Hollow shaft with claw coupling form C as per DIN 3338 and d12 ⎯ 42 42 ⎯ 60 80 100 120
form C as per DIN 3210 d11 ⎯ 28 28 ⎯ 38 47 64 75
b1 ⎯ 14 14 ⎯ 20 24 30 40
d12 h1 ⎯ 0 0 ⎯ 0 0 2 2
h11 ⎯ 9 9 ⎯ 10 12 11 13
H11

d11
l2 ⎯ 123 210 ⎯ 178 280 236 583 583
l2

b1
h1
h11

Free shaft end with featherkey form D as per DIN 3210 d8 ⎯ 20 20 ⎯ 30 40 50 60


l4 ⎯ 50 50 ⎯ 70 90 110 120
l5 ⎯ 55 55 ⎯ 76 97 117 127
b3 h9 b3 ⎯ 6 6 ⎯ 8 12 14 18
t2 ⎯ 22.5 22.5 ⎯ 33.0 43.0 53.5 64.0
t2
l5
l4

d8 g7

1) number of tapped holes d4 2) max. diameter for the spindle 3) max. diameter for the spindle, if spindle protection tube is necessary; see dimension d6max. (form A) 4) for version
with spindle protection tube max. 50 mm 5) max. ø77 for spindle stroke ≥ 541 mm for form A resp. ≥ 348 mm for form B1 (dimensions from connection flange) 6) extended diameter due
to adaptation flange (height of the adaptation flange 88 mm!) 7) only valid for standard actuators, for modulating actuators on request 8) 175 mm with output shaft form A

Y070.107/GB Specifications subject to change Page 5


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Dimensional drawing 2SA501., 2SA502. R866701


2SA551., 2SA552.
261 302
80 46 265 3
M5 8 165
15

42 5
163 7
240

85
SIPOS
Mounting 40 44

446
431

220
distance

60
CLOSE

114
162
104

98
1
35

6
254 78

3
4

55
50
D
45°
20
Flange F10 / G0 4x M10
Output shaft B1, B2, B3, B4 / 102
B, C, D, E
101
96
M20x1.5 32
4x M20x1.5
M32x1.5 M25x1.5
2x M25x1.5
14

Flange F07 Flange F07 Flange F10 / G0


28 48

Output shaft B1, B2, B3, B4 Output shaft A Output shaft A


24 40

3 27

50
53

15
238

23 30
3
3

55 f8 4x M8
70 55 f8 4x M8 D 4x M10
35
70 102
12

91
Flange F10
Output shaft AF
213

117
105

F10 G0
D 70 f8 60 f8
3

70 f8
4x M10
102

1 Motor 4 Signaling gear 7 Field bus connection / Connection for


2 Basic gear 5 Local control station galvanically separated analog signals
3 Electronics unit with converter 6 Hand crank 8 Direct-/ Plug connection
9 Spindle protection tube (for length, see catalog)

Page 6 Specifications subject to change Y070.107/GB


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Dimensional drawing 2SA503., 2SA504.-.C R866702


2SA553., 2SA554.

317 302
80 265 3
M5
63 8 165
15

73 5
163 7
240

116
SIPOS
Mounting 40 44
488

distance

237
503
9

90
CLOSE
146
104

219

138
6 1
50

285 104

4
4

76
70
100 f8
45°

Flange F14 / G1/2 30


Output shaft B1, B2, B3, B4 / 4x M16
B, C, D, E 140
131
96
32
M20x1.5
M32x1.5 M25x1.5 4x M20x1.5
Flange F10 / G0 Flange F10 / G0 Flange F12
14

2x M25x1.5
Output shaft A Output shaft B1, B2, B3, B4 / Output shaft A
28 48
24 40

B, C, D, E
326

3 32

15
89

89
55
50

23 30
4x M10 20
3

35 D 85 f8
D
102 4x M10 4x M12 125
102
12

122
234

173 Flange F12 Flange F14 / G1/2 Flange F14 / G1/2


Output shaft B1, B2, B3, B4 Output shaft A Output shaft AF
3 32

65

135

85 f8
4

125 4x M12
100f8
F10 G0 4x M16
140
D 70 f8 60 f8
4

100f8
4x M16 140

1 Motor 4 Signaling gear 7 Field bus connection / Connection for


2 Basic gear 5 Local control station galvanically separated analog signals
3 Electronics unit with converter 6 Hand crank 8 Direct-/ Plug connection
9 Spindle protection tube (for length, see catalog)

Y070.107/GB Specifications subject to change Page 7


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Dimensional drawing 2SA504.-.D, 2SA504.-.E R866703

344
80 353 3
M5 316
15

8 216
63 5
88
205

7
318

SIPOS
Mounting 40 44
116
distance

579
564

274
9

90
CLOSE
146
104

219

138
6 1
50

285 104

4
4

76
70
100 f8
45°

Flange F14 / G1/2 30


Output shaft B1, B2, B3, B4 / 4x M16
131 140
B, C, D, E
96
M20x1.5 32
M32x1.5 M25x1.5
14

4x M20x1.5
28 48

Flange F12 Flange F12 Flange F14 / G1/2


24 40

2x M25x1.5
Output shaft A Output shaft B1, B2, B3, B4 Output shaft A
15
3 32

65
326

23 30
89

85 f8
4

125 4x M12
100f8
3

85 f8 140 4x M16
35 4x M12 125
12

144 Flange F14 / G1/2


Output shaft AF
234

173
135
4

100f8
4x M16 140

1 Motor 4 Signaling gear 7 Field bus connection / Connection for


2 Basic gear 5 Local control station galvanically separated analog signals
3 Electronics unit with converter 6 Hand crank 8 Direct-/ Plug connection
9 Spindle protection tube (for length, see catalog)

Page 8 Specifications subject to change Y070.107/GB


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Dimensional drawing 2SA505., 2SA506. R866704


2SA555., 2SA556.
382
80 353 3
M5 93 316
15

8 216
84 5
205

7
318

360
SIPOS
9 40 44
112
Mounting
distance

672
657

366
6
104

250
2
193
247
181

140
315 145 1 4

5
97
90
130 f8
45°

175 Flange F16 / G3


96 Output shaft B1, B2, B3, B4 / 40 4x M20
32 B, C, D, E
165
M20x1.5
M32x1.5 M25x1.5
14

4x M20x1.5 Flange F14 / G1/2 Flange F14 / G1/2


Output shaft A Output shaft B1, B2, B3, B4 /
28 48
24 40

2x M25x1.5 B, C, D, E
400

44

15
111

23 30
4

76
70
45°
4

30
100f8
35 100f8
4x M16 140
4x M16 140
12

Flange F14 / G1/2 Flange F16 / G3 Flange F16 / G3


140 Output shaft AF Output shaft A Output shaft AF
80
334

245
165
197

130f8
4x M20 165
5

130f8
4

100f8 4x M20 165


4x M16 140

1 Motor 4 Signaling gear 7 Field bus connection / Connection for


2 Basic gear 5 Local control station galvanically separated analog signals
3 Electronics unit with converter 6 Hand wheel 8 Direct-/ Plug connection
9 Spindle protection tube (for length, see catalog)

Y070.107/GB Specifications subject to change Page 9


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Dimensional drawing 2SA507., 2SA508. R866705


2SA557., 2SA558.
382
80 353 3
M5 93 316
15

8 216
84 5
205

7
318

360
SIPOS
9 40 44
112
Mounting
distance

672
657

366
6
145
104

250
2
193
247
181

140
315 1 4

340
10
175

346
96
32

M20x1.5
30

M32x1.5 M25x1.5
14

4x M20x1.5
5
22,5°
28 48
24 40

2x M25x1.5
C
B
400

15
8x
45

23 30
°

D5
D1
35 Output shaft B1, B2, B3, B4 / D4
D2
B, C, D, E
D3
12

140 Output shaft A


2SA5.7. 2SA5.8.
F25 G4 F30 G5
334

ø D1 200 f8 160 f8 230 f8 180 f8


F

ø D2 254 298 300


245 ø D3 300 350
D4 8 x M16 8 x M20
5

ø D5 50 60
D1
B 110 120
D2 D4
C 117 127
F 130 199

1 Motor 5 Local control station 8 Direct-/ Plug connection


2 Basic gear 6 Hand wheel 9 Spindle protection tube (for length, see catalog)
3 Electronics unit with converter 7 Field bus connection / Connection for 10 Intermediate gear (supplied separately)
4 Signaling gear galvanically separated analog signals

Page 10 Specifications subject to change Y070.107/GB


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Electrical – Data for power supply of standard version

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16

2SA50 - - 2SA50 - -

Power section
Connection Speed Frequency
voltage range converter
(perm. V tol. [rpm] for tripping torque [Nm] type
-10% / +15%)

5 - 80 C/D 9-30 2
1x 20 - 112 E
AC 220 – 230 V 5 - 80 C/D 18-60 1
(40 – 70 Hz) 20 - 160 E
5 - 40 C 37-125 D
5 - 80 C/D 9-30 „small“
electronics-
20 - 112 E unit
5 - 80 C/D 18-60 2
20 - 160 E
5 - 40 C 37-125
10 - 160 D/E
3x 3
5 - 40 C 75-250
AC 380 – 460 V
(40 – 70 Hz) 10 - 80 D 4
20 - 160 E 5
5 - 40 C 150-500 4
„big“
10 - 112 D/E electronics-
5 - 80 C/D 300-1000 unit
5
2.5 - 28 B/C 600-2000
1.25 - 20 A/B 1200-4000 E

Connection and power characteristics


Frequency
converter Nom. voltage Nom. current Rated power Power factor Fuse Wire cross-section
type [V] [A] motor [kW] [cos φ] slow blowing necessary [mm²]

1 AC 220 – 230 6 10 A
0.75
2 3.5
6A 1
3 4 1.50 > 0.95
AC 380 – 460
4 6 3.00 10 A
5 11 5.50 16 A 1.5

Motor operation
The frequency converter generates a frequency/amplitude adjustable 3-phase AC voltage for the motor from the single or 3-phase main voltage
supply. The motor speed and thus the positioning time of the actuator is frequency-adjustable.

The values are set by a microcontroller integrated in the actuator, which also assumes control and monitoring functions. Adjustable data is stored
in a non-volatile memory (EEPROM).

The electrical connection is located at the electronics unit.


Motor protection
The motor has a thermistor-type motor protection against thermal damage. The winding temperature is monitored continuously by the
microcontroller. The response after exceeding the permitted winding temperature is programmable on the PROFITRON. On the ECOTRON the
motor protection can not be inhibited.
Motor space heater (programmable for PROFITRON, for ECOTRON only with option „M18“)
The microcontroller continuously monitors the current winding temperature by means of a temperature sensor integrated in the motor winding.
When the motor space heater is activated by the program, the motor winding is heated by a DC voltage via the frequency converter depending on
the cooling characteristic of the motor winding when the motor is switched off.

Y070.107/GB Specifications subject to change Page 11


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Electrical – Data for power supply of modulating duty

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16

2SA55 - - 2SA55 - -

Power section
Connection Speed Frequency
voltage range converter
(perm. V tol. [rpm] for tripping torque [Nm] type
-10% / +15%)

1x 15-20

AC 220 – 230 V 5 - 40 C 30-40 1


(40 – 70 Hz) 60-80 D
15-20
„small“
electronics
30-40 2 unit
60-80
3x 5 - 40 C
125-175 3
AC 380 – 460 V
250-350 4
(40 – 70 Hz)
500-700 5 „big“
1000-1400 electronics
4 unit
1.25 - 10 A
2000-2800 5 E

Connection and power characteristics


Frequency
converter Nom. voltage Nom. current Rated power Power factor Fuse Wire cross-section
type [V] [A] motor [kW] [cos φ] slow blowing necessary [mm²]

1 AC 220 – 230 5 10 A
0.75
2 3 6A
1
3 5 1.50 > 0.95
AC 380 – 460 10 A
4 6 3.00
5 12 5.50 16 A 1.5

Motor operation
The frequency converter generates a frequency/amplitude adjustable 3-phase AC voltage for the motor from the single or 3-phase main voltage
supply. The motor speed and thus the positioning time of the actuator is frequency-adjustable.

The values are set by a microcontroller integrated in the actuator, which also assumes control and monitoring functions. Adjustable data is stored
in a non-volatile memory (EEPROM).

In the case of PROFITRON, an electrical brake is induced by feeding the motor a direct current via the frequency converter, controlled by the
microcontroller. The induced magnetic field acts against the original rotary movement for a precisely defined time. The braking force as well as
the runout are adjustable on the PROFITRON by programming the DC voltage supply.
By programming the runup time for reaching max. speed from 0.1 to 2 s, the required control accuracy can be easily adjusted in conjunction with
the programmed braking force.

The electrical connection is located at the electronics unit.

Motor protection
The motor has a thermistor-type motor protection against thermal damage. The winding temperature is monitored continuously by the
microcontroller. The response after exceeding the permitted winding temperature is programmable on the PROFITRON. On the ECOTRON the
motor protection can not be inhibited.

Motor space heater (programmable for PROFITRON, for ECOTRON only with option „M18“)
The microcontroller continuously monitors the current winding temperature by means of a temperature sensor integrated in the motor winding.
When the motor space heater is activated by the program, the motor winding is heated by a DC voltage via the frequency converter depending on
the cooling characteristic of the motor winding when the motor is switched off.

Page 12 Specifications subject to change Y070.107/GB


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Electrical – Data for controls


1 2 3 4 5 6 7 - 8 9 10 11 12 13 14 15 16

2SA5 - -

3 ECOTRON - 5/3 binary out-/inputs, analog actual position value for modulating duty
4 PROFITRON - 8/4 binary out-/inputs, analog actual position value
A standard electronic
B relay board - 5 outputs
C PROFIBUS DP 1 channel - with V1 and V2 services (V2 services only with PROFITRON)
D PROFIBUS DP 2 channel - with V1 and V2 services (only PROFITRON)
E MODBUS RTU 1 channel
F MODBUS RTU 2 channel (only PROFITRON)
A standard software-function
B positioner
C process controller
D travel dependent output speed adjustment
E positioner + travel dependent output speed adjustment
F external analog output speed setpoint
G positioner + external analog output speed setpoint
H positioner with proportional control /split-range functionality
J travel dependent freely adjustable positioning times
K positioner + travel dependent freely adjustable positioning times
3 direct connection
4 round plug

Direct connection - Pin assignment


ECOTRON PROFITRON
X2
Inputs and outputs Terminals
Standard version Modulating duty Standard version Modulating duty
Binary Inputs X3.1 4, 5 and 6; 4, 5, 6 and 7; X1 X3.2 X3.1
X3.2 19 19 and 20
Outputs X3.1 8, 9, 10, 11 and 12; 8, 9, 10, 11, 12 and 13;
X3.2 23, 24 23, 24, 25 and 26
Analog Inputs 1) X3.2 --- (14 and 15) 2) 14, 15, 16 and
17
Outputs 1) X3.1 (1 and 2) 3) 1 and 2 1 and 2

Relay outputs X2 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12 1, 2, 3, 4, 5, 6, 7, 8, 9, 10, 11, 12


13, 14, 15, 16, 17, 18, 19 and 20 13, 14, 15, 16, 17, 18, 19 and 20
Voltage output X3.1 3; 3;
P24 int. X3.2 18, 21 and 22 18, 21 and 22
Auxiliary 24 VDC supply for X1 P24 and M P24 and M Pin assignment for the
electronic unit P24 1) 4) 5) external direct connection

Round plug - Plug assignment XK


ECOTRON PROFITRON
10
9 39

11
8 38

12

Inputs and outputs Plug


7

13

Standard version Modulating duty Standard version Modulating duty


6

14
5

4
40

Binary Inputs XK 2, 3, 4 and 5 2, 3, 4, 5, 15


9 and 10 3 37 16 41
2 50 U2
Outputs XK 16, 17, 19, 20, 21, 16, 17, 19, 20, 21, 22, U1 17
22 and 23 23, 24, 25 and 26 1 V1 42 18
Analog Inputs 1) XK --- (11 and 12) 2) 11, 12, 36 V2 43 19
13 and 14 35 49 W2 W1 20
34 48 44 21
Outputs 1) XK (7 and 8) 3) 7 and 8 7 and 8 22
33
45 2
29 47
28 46
32

23

Relay outputs XK 28, 29, 30, 31, 32, 33, 34, 35, 37, 28, 29, 30, 31, 32, 33, 34, 35, 37,
31

24
30

40, 41, 42, 43, 44, 45, 46, 47, 48, 40, 41, 42, 43, 44, 45, 46, 47, 48,
26
27

49 and 50 49 and 50
Voltage output XK 1, 6, 1, 6,
P24 int. 15 and 18 15 and 18
Plug assignment for the
Auxiliary 24 VDC supply for XK 38 and 39 38 and 39 external round plug connection
electronic unit P24 1) 4) 5)

1) no electrical isolation; electrical isolation only with option “C10” (position actual value) or “C11” (position actual value and position setpoint), possible with additional PCB
2) as threshold switch for CLOSE, STOP and OPEN
3) position actual value 4-20mA only with option „S21“
4) if required for supply the control electronic on main power failure
5) not floating

Y070.107/GB Specifications subject to change Page 13


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Note:
>> All set and programmed values are stored in non-volatile memories (EEPROM)! <<
>> output assignments depend on version; see following wiring diagrams <<

Binary inputs - Control inputs OPEN, CLOSED, STOP and Emergency (Emergency only on PROFITRON)
Binary outputs - 5 binary electronic outputs for signals on ECOTRON, 8 outputs on PROFITRON
Input 1) 2) Output 1) 2) 3)
Parameters Symbol Symbol
min. typ. max. min. typ. max. Unit
Power supply 4) DC U1 5) 24 30 U2 5) 20 24 30 V
Current DC I 4 7 I 70 100 mA
Resistance R 6000 R 4 10 Ω
H – potential (high-) DC 18 24 30 18 24 30 V
L - potential (low-) DC 0 0 4 0 0 2.5 V

Analog inputs - Positioner for control with position nominal value (only on PROFITRON modulating duty) The position is detected by a
- Output speed setpoint (only PROFITRON) resp. precision metal film
potentiometer or a magnetic
Process controller (only on PROFITRON modulating duty)
position sensor (option) at the
Analog output - Position actual value (rising curve on ECOTRON (4-20 mA), parameterizable w. PROFITRON) signaling gear including the
Input 2) 6) Output 2) 3) 6) evaluation by microcontroller.
Parameters Symbol The revolutions required for the
min. typ. max. min. typ. max. Unit travel are reduced by the
Current DC I 0 24 0 20 21 mA signaling gear to the permissible
swing angle of the precision
Resistance / load R 50 600 Ω metal film potentiometer or the
contact less magnetic position
sensor.
The positioner works adaptively. This leads to a continuous automatic adaptation of the threshold value to the controlled system:
hysteresis 0.4% of the travel
response threshold (dead band) 0.2 to 2.5% of the travel (100% travel = travel from OPEN to CLOSE)
upward adaptation response threshold is enlarged by 0.1%, if an OPEN ==> CLOSE ==> OPEN command sequence occurs within 6 seconds
downward adaptation response threshold is reduced by 0.01%, when no control has taken place within 10.8 seconds

Relay outputs 1)
Parameters DC AC

Max. switching capacity 150 W 1250 VA


Max. switching voltage 30 V 7) 125 V 7) 250 V
Max. switching current 5A 0,2 A 5 A
Actuators with relay board have 5 signals (1 NC and 1 NO each) output via NO and NC relay contacts.

Voltage input/output
Input P24 4) 6) 8) Output P24 int. 2) 4) 6)
Parameters
min. typ. max. min. typ. max. Unit
Voltage DC 20 (21 9) ) 24 30 18 24 30 V
Σ current DC 120 10) 100 mA
Σ current w. fieldbus, 1-channel DC 180 10) 60 mA
Σ current w. fieldbus, 2-channel DC 250 10) 0 mA
Σ current with relay board DC 200 10) 20 mA

1) electrical isolated
2) floating
3) short-circuit and overload-proof
4) protected against polarity reversal
5) or P24 int.
6) electrical isolation only with option “C10” (position actual value) or “C11” (position actual value and position setpoint)
7) resistive
8) not floating
9) with option “Relay Board”
10) without using voltage P24 int.

Page 14 Specifications subject to change Y070.107/GB


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram Direct connection-ECOTRON R827544

Electrical connection control signals


(automatic reset)
Fuse

1 1
Actuator internal

max. 20mA

max. 80mA
+ 4..20mA

Gnd24 ext.
0..600

Output 1

Output 2

Output 3

Output 4

Output 5

Gnd ext.

P24 ext.
Gnd int.

Gnd int.
P24 int.

P24 int.
Close

Open

Stop
-
Connection
external

X3.1 1 2 3 4 5 6 7 8 9 10 11 12 13 X3.2 14 15 16 17 18 19 20 21 22 23 24 25 26

with internal
24V DC
supply for 2)
A

binary input/
output Position
actual value

2)
A

with external - V2
Position

+
24V DC
supply for actual value (24V DC)
binary input/
output V1 -
+

(24V DC)

Electrical connection power supply


Actuator internal

COM-SIPOS
3)
wireless
Gnd24
Gnd24

P24
P24

L1
L1

L2

L3
N

5
Connection
external

X1 P24 M N L1 X1 P24 M L1 L2 L3

Bluetooth
- N L PE - L1 L2 L3 PE
+

220-230V AC 380-460V AC
24V DC 1) 24V DC 1)

Single phase input 3 phase input

1) auxiliary 24V DC supply for electronic unit (optional)


2) option "S21" for standard actuators 2S.50
3) Bluetooth interface only with option "C50"

Possible output assignments (sets):


DIP-switches S4 and S5 (settings can be changed locally)
S4 = OFF S4 = ON S4 = OFF S4 = ON
S5 = OFF S5 = OFF S5 = ON S5 = ON
Output default setting optional sets with option „Y12“
Set 1 Set 2 Set 3 Set 4
1 travel OPEN NO end position OPEN NO end position OPEN NO travel OPEN NO
2 travel CLOSE NO end position CLOSE NO end position CLOSE NO travel CLOSE NO
3 torque OP or CL NC blinker NO fault NC ready+remote NO
4 ready+remote NO ready+remote NO local NO torque OPEN NC
5 motor [Link]. NC motor [Link]. NC motor [Link]. NC torque CLOSE NC

NO = active high, NC = active low

Wire cross-section for connection max. - 2.5 mm² Power supply motor up to 1.5 kW,
4 mm² Power supply motor from 3 kW
- 1.5 mm² Control
The control wire to the actuator must be shielded!

Y070.107/GB Specifications subject to change Page 15


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram Direct connection-ECOTRON with relay board R827546

Electrical connection control signals


(automatic reset)
Fuse

1 1
Actuator internal

+ 0/4..20mA

max. 20mA

max. 20mA

Gnd24 ext.
0..600

Output 1

Output 2

Output 3

Output 4

Output 5

Gnd ext.

P24 ext.
Gnd int.

Gnd int.
P24 int.

P24 int.
Close

Open

Stop
-
Connection
external

X3.1 1 2 3 4 5 6 7 8 9 10 11 12 13 X3.2 14 15 16 17 18 19 20 21 22 23 24 25 26
with internal
24V DC
supply for
A

binary input/ 2)
output Position
actual value
A

with external V2
2) -
Position

+
24V DC
supply for actual value
V1 (24V DC)
binary input/
-
+

output
(24V DC)
Connection relay board
Output 1 Output 2 Output 3 Output 4 Output 5

X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Actuator internal

COM-SIPOS
Electrical connection power supply wireless
3)
Gnd24

Gnd24
P24

P24
L1

L1

L2

L3
N

5
Connection
external

X1 P24 M N L1 X1 P24 M L1 L2 L3
- -
+

N L PE L1 L2 L3 PE Bluetooth
24V DC 1) 220-230V AC 24V DC 1) 380-460V AC
Single phase input 3 phase input
1) auxiliary 24V DC supply for electronic unit (optional)
2) option "S21" for standard actuators 2S.50
3) Bluetooth interface only with option "C50"

Possible output assignments (sets):


DIP-switches S4 and S5 (settings can be changed locally)
S4 = OFF S4 = ON S4 = OFF S4 = ON
S5 = OFF S5 = OFF S5 = ON S5 = ON
Output default setting optional sets with option „Y12“
Set 1 Set 2 Set 3 Set 4
1 travel OPEN NO end position OPEN NO end position OPEN NO travel OPEN NO
2 travel CLOSE NO end position CLOSE NO end position CLOSE NO travel CLOSE NO
3 torque OP or CL NC blinker NO fault NC ready+remote NO
4 ready+remote NO ready+remote NO local NO torque OPEN NC
5 motor [Link]. NC motor [Link]. NC motor [Link]. NC torque CLOSE NC

NO = active high, NC = active low

Wire cross-section for connection max. - 2.5 mm² Power supply motor up to 1.5 kW,
4 mm² Power supply motor from 3 kW
- 1.5 mm² Control
The control wire to the actuator must be shielded!

Page 16 Specifications subject to change Y070.107/GB


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram Direct connection-PROFITRON R827545

Electrical connection control signals


(automatic reset)
Fuse

1 1
Actuator internal

+ max. 24mA

+ max. 24mA
+ 0/4..20mA

max. 20mA

max. 80mA

Gnd24 ext.
Emerg. +
0..600

Output 7

Output 8
Emerg. -
Output 1

Output 2

Output 3

Output 4

Output 5

Output 6

Gnd ext.

P24 ext.
Gnd int.

Gnd int.
P24 int.

P24 int.
Close

50
Open

50
Stop
-

-
Connection
external

X3.1 1 2 3 4 5 6 7 8 9 10 11 12 13 X3.2 14 15 16 17 18 19 20 21 22 23 24 25 26
with internal
24V DC
supply for
A

binary input/
output Position Setpoint 2) 2nd analog input 2)
actual value
A

with external - V2
Position

+
24V DC
supply for actual value V1 Setpoint 2) 2nd analog input 2) (24V DC)
-
binary input/
+

output V1
(24V DC)
-
+

(24V DC)

Electrical connection power supply


Actuator internal

COM-SIPOS
3)
wireless
Gnd24
Gnd24

P24
P24

L1
L1

L2

L3
N

5
Connection
external

X1 P24 M N L1 X1 P24 M L1 L2 L3

Bluetooth
- N L PE - L1 L2 L3 PE
+

220-230V AC 380-460V AC
24V DC 1) 24V DC 1)

Single phase input 3 phase input


1) auxiliary 24V DC supply for electronic unit (optional)
2) option
3) Bluetooth interface only with option "C50"

Output assignments:
Optional free assignment of
outputs
Output default setting with option „Y12“ with option „Y15“ NO/NC optional
(can be changed locally)
1 end position OPEN NO travel position OPEN NO travel position OPEN NO end position CLOSE
2 end position CLOSE NO travel position CLOSE NO travel position CLOSE NO end position OPEN
3 torque OPEN NC ready+remote NO torque OPEN NO torque CLOSE
4 torque CLOSE NC torque OPEN NC torque CLOSE NO torque OPEN
5 fault NC torque CLOSE NC ready+remote NO torque OPEN/CLOSE
6 local NO local NO local NO fault
7 blinker NO motor [Link] NO blinker NO blinker
8 motor [Link] NC ext. Volt fault NC motor [Link] NO ready
ready+remote
NO = active high, NC = active low local
travel position CLOSE
travel position OPEN
Wire cross-section for connection max. - 2.5 mm² Power supply motor up to 1.5 kW,
motor [Link]
4 mm² Power supply motor from 3 kW
motor [Link]
- 1.5 mm² Control ext. Volt fault
The control wire to the actuator must be shielded! maintenance
running ind. OPEN
running ind. CLOSE

Y070.107/GB Specifications subject to change Page 17


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram Direct connection-PROFITRON with relay board R827547

Electrical connection control signals


(automatic reset)
Fuse

1 1
Actuator internal

+ max. 24mA

+ max. 24mA
+ 0/4..20mA

max. 20mA

max. 20mA

Gnd24 ext.
Emerg. +
0..600

Output 7

Output 8
Emerg. -
Output 1

Output 2

Output 3

Output 4

Output 5

Output 6

Gnd ext.

P24 ext.
Gnd int.

Gnd int.
P24 int.

P24 int.
Close

50

50
Open

Stop
-

-
Connection
external

X3.1 1 2 3 4 5 6 7 8 9 10 11 12 13 X3.2 14 15 16 17 18 19 20 21 22 23 24 25 26
with internal
24V DC
supply for
A

binary input/
output Position Setpoint 2) 2nd analog input 2)
actual value
A

with external - V2
Position

+
24V DC
supply for actual value Setpoint 2)
2nd analog input 2)
V1 - (24V DC)
binary input/
+

output V1
(24V DC)
-
+

(24V DC)
Connection relay board
Output 1 Output 2 Output 3 Output 4 Output 5

X2 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Actuator internal

COM-SIPOS
Electrical connection power supply wireless
3)
Gnd24

Gnd24
P24

P24
L1

L1

L2

L3
N

5
Connection
external

X1 P24 M N L1 X1 P24 M L1 L2 L3
- -
+

N L PE L1 L2 L3 PE Bluetooth
1)
24V DC 1) 220-230V AC 24V DC 380-460V AC
Single phase input 3 phase input
1) auxiliary 24V DC supply for electronic unit (optional)
2) option
3) Bluetooth interface only with option "C50"

Output assignments:
Optional free assignment of
outputs
Output default setting with option „Y12“ with option „Y15“ NO/NC optional
(can be changed locally)
1 end position OPEN NO travel position OPEN NO travel position OPEN NO end position CLOSE
2 end position CLOSE NO travel position CLOSE NO travel position CLOSE NO end position OPEN
3 torque OPEN NC ready+remote NO torque OPEN NO torque CLOSE
4 torque CLOSE NC torque OPEN NC torque CLOSE NO torque OPEN
5 fault NC torque CLOSE NC ready+remote NO torque OPEN/CLOSE
6 local NO local NO local NO fault
7 blinker NO motor [Link] NO blinker NO blinker
8 motor [Link] NC ext. Volt fault NC motor [Link] NO ready
ready+remote
NO = active high, NC = active low local
travel position CLOSE
travel position OPEN
Wire cross-section for connection max. - 2.5 mm² Power supply motor up to 1.5 kW, motor [Link]
4 mm² Power supply motor from 3 kW motor [Link]
- 1.5 mm² Control ext. Volt fault
The control wire to the actuator must be shielded! maintenance
running ind. OPEN
running ind. CLOSE

Page 18 Specifications subject to change Y070.107/GB


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram Round plug-ECOTRON R827540

Electrical connection control signals


(automatic reset)
Fuse

PROFIBUS / MODBUS (Option)


1 1

N/A Channel 1

P/B Channel 1
Actuator internal

5V Channel 1

0V Channel 1
+ 0/4..20mA
max. 20mA

max. 80mA

Gnd24 ext.
0..600

Output 1

Output 2

Output 3

Output 4

Output 5
Gnd ext.

P24 ext.

Gnd int.
Gnd int.
P24 int.

P24 int.
Close

Open

Stop

M24
P24
-

1) 1) 1) 1) 1) 1)
Connection
external

XK 1 2 3 4 5 6 7 8 15 16 17 18 19 20 21 22 23 38 39 28 29 30 31
-

+
Galvanically 24V DC 2) Bustermination PCB
4)
- separated PCB
+

1 2 X1
ON
with internal
OFF
24V DC
supply for
A

binary input/ Position 3)


output actual value 24V 0V 24V 0V

P N P N
B A B A
with external -

+
A

24V DC 3)
supply for Position
V1 actual value V2 24V DC 2)
binary input/ - - Channel 1
+

output
(24V DC) (24V DC)

COM-SIPOS
Actuator internal

Electrical connection power supply 5) 6)


external connection wireless
Plug assignment XK
L1

L1

L2

L3
N

10
9 39

11
8 38

2
7

40 1
13
6
Connection
external

14
5

XK U2 V2 XK U1 V1 W1 XK 27 36 W2 4 15
3 37 16 41
2 5 U2
17
2

Bluetooth U1
0 V1
L N PE L1 L2 L3 PE 1 42 18
220-230V AC/ RS232
380-460V AC
110-115V AC round plug coupling 36 V2 43 19
Single phase input 3 phase input 35 49 W2 W1 20
34 48 44 21
1) gold plated contacts
22
2) auxiliary 24V DC supply for electronic unit (if required) 33
45 2
29 47
28 46
32

23

3) option "S21" for standard actuator 2S.50


31

24
30

4) only with option "C10" - only available without fieldbus-interface!


26
27

5) only with option "S38"; connection cable with RS232 interface to PC/Laptop, order no. "2SX5100-3PC06"
6) Bluetooth interface only with option "C50"

Possible output assignments (sets):


DIP-switches S4 and S5 (settings can be changed locally)
S4 = OFF S4 = ON S4 = OFF S4 = ON
S5 = OFF S5 = OFF S5 = ON S5 = ON
Output default setting optional sets with option „Y12“
Set 1 Set 2 Set 3 Set 4
1 travel OPEN NO end position OPEN NO end position OPEN NO travel OPEN NO
2 travel CLOSE NO end position CLOSE NO end position CLOSE NO travel CLOSE NO
3 torque OP or CL NC blinker NO fault NC ready+remote NO
4 ready+remote NO ready+remote NO local NO torque OPEN NC
5 motor [Link]. NC motor [Link]. NC motor [Link]. NC torque CLOSE NC

NO = active high, NC = active low

Wire cross-section for connection max. - 6 mm² Power supply


- 2.5 mm² Control
The control wire to the actuator must be shielded!

Y070.107/GB Specifications subject to change Page 19


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram Round plug-ECOTRON with relay board R827548

Electrical connection control signals


(automatic reset)
Fuse

1 1 Connection relay board


Actuator internal

+ 0/4..20mA

Output 1 Output 2 Output 3 Output 4 Output 5


max. 20mA

max. 20mA

Gnd24 ext.
0..600

Output 1

Output 2

Output 3

Output 4

Output 5
Gnd ext.

P24 ext.

Gnd int.
Gnd int.
P24 int.

P24 int.

Gnd24
Close

Open

Stop

P24
-

1) 1)
Connection
external

XK 1 2 3 4 5 6 7 8 15 16 17 18 19 20 21 22 23 38 39 28 29 30 31 32 33 34 35 40 41 42 43 44 45 46 47 48 49 50 37

Galvanically
4)
- separated PCB
+

1 2 X1

with internal
24V DC
supply for
A

binary input/ Position 3) -


+

output actual value


24V DC 2)

with external
A

24V DC 3)
supply for Position
U1 actual value U2
binary input/ - - -
+

output
(24V DC) (24V DC) 24V DC 2)

COM-SIPOS
Electrical connection power supply
Actuator internal

5) 6)
external connection wireless
Plug assignment XK
L1

L1

L2

L3
N

10
9 39

11
8 38

2
7

40 1
13
6
Connection

14
5

XK U2 V2 XK U1 V1 W1 XK 4 15
external

27 36 W2
3 37 41 16
2 5 U2
17
2

Bluetooth
0 U1
L N PE L1 L2 L3 PE 1 V1 42 18
220-230V AC 380-460V AC RS232
round plug coupling 36 V2 43 19
Single phase input 3 phase input
35 49 W2 W1 20
1) gold plated contacts 34 48 44 21
22
2) auxiliary 24V DC supply for electronic unit (optional) 33
45 2
2 9 47
28 46
32

23

3) option "S21" for standard actuators 2S.50


31

24
30

4) only with option "C10"


26
27

5) only with option "S38"; connection cable with RS232 interface to PC/Laptop, order no. "2SX5100-3PC06"
6) Bluetooth interface only with option "C50"

Possible output assignments (sets):


DIP-switches S4 and S5 (settings can be changed locally)
S4 = OFF S4 = ON S4 = OFF S4 = ON
S5 = OFF S5 = OFF S5 = ON S5 = ON
Output default setting optional sets with option „Y12“
Set 1 Set 2 Set 3 Set 4
1 travel OPEN NO end position OPEN NO end position OPEN NO travel OPEN NO
2 travel CLOSE NO end position CLOSE NO end position CLOSE NO travel CLOSE NO
3 torque OP or CL NC blinker NO fault NC ready+remote NO
4 ready+remote NO ready+remote NO local NO torque OPEN NC
5 motor [Link]. NC motor [Link]. NC motor [Link]. NC torque CLOSE NC

NO = active high, NC = active low

Wire cross-section for connection max. - 6 mm² Power supply


- 2.5 mm² Control
The control wire to the actuator must be shielded!

Page 20 Specifications subject to change Y070.107/GB


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram Round plug-PROFITRON R827541

Electrical connection control signals


(automatic reset)
Fuse

PROFIBUS / MODBUS (Option)


1 1

N/A Channel 1

N/A Channel 2
P/B Channel 1

P/B Channel 2
50

50
+ max. 24mA

+ max. 24mA
Actuator internal

5V Channel 2

0V Channel 2
5V Channel 1

0V Channel 1
+ 0/4..20mA
max. 20mA

max. 80mA

Gnd24 ext.
Emerg. +
0..600

Emerg. -

Output 1

Output 2

Output 3

Output 4

Output 5

Output 6

Output 7

Output 8
Gnd ext.

P24 ext.
Gnd int.

Gnd int.
P24 int.

P24 int.
Close

Open

Stop

M24
P24
-

-
1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1) 1)
Connection
external

XK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 38 39 28 29 30 31 32 33 34 35
-

+
Galvanically 24V DC 2) Bustermination PCB
4)
- - separated PCB
+

1 2 X1 X2 1 2

ON ON
with internal
24V DC OFF OFF
A

supply for
Position
binary input/ actual value
output 3) 2nd analog 24V 0V 24V 0V 24V 0V 24V 0V
Setpoint
input 3)
P N P N P N P N
B A B A B A B A
with external
-
A

+
24V DC
supply for Position
V1 actual value V1 V2 24V DC 2)
binary input/ - - -
Channel 1 Channel 2
+

2nd analog
output Setpoint 3)
(24V DC) (24V DC) input 3) (24V DC)

COM-SIPOS
Electrical connection power supply
Actuator internal

5) 6)
external connection wireless Plug assignment XK
L1

L1

L2

L3
N

10
2

9 39

11
8 38

12
7

13
6
Connection
external

14
5

40
XK U2 V2 XK U1 V1 W1 XK 27 36 W2 15
3 37 16 41
2 5 U2
17
2

Bluetooth
0 U1
L N PE L1 L2 L3 PE 1 V1 42 18
220-230V AC 380-460V AC RS232
round plug coupling 36 V2 43 19
Single phase input 3 phase input
35 49 W2 W1 20
34 48 44 21
1) gold plated contacts
22
2) auxiliary 24V DC supply for electronic unit (optional) 33
45 2
29 47
28 46
32

23

3) option
31

24
30

4) only with option "C10" or "C11" - only available without fieldbus-interface!


26
27

5) only with option "S38"; connection cable with RS232 interface to PC/Laptop, order no. "2SX5100-3PC06"
6) Bluetooth interface only with option "C50"

Output assignments:
Optional free assignment of
outputs
Output default setting with option „Y12“ with option „Y15“ with option „Y90“ NO/NC optional
(can be changed locally)
1 end position OPEN NO travel position OPEN NO travel position OPEN NO travel position OPEN NO end position CLOSE
2 end position CLOSE NO travel position CLOSE NO travel position CLOSE NO travel position CLOSE NO end position OPEN
3 torque OPEN NC ready+remote NO torque OPEN NO torque OPEN NO torque CLOSE
4 torque CLOSE NC torque OPEN NC torque CLOSE NO torque CLOSE NO torque OPEN
5 fault NC torque CLOSE NC ready+remote NO local NC torque OPEN/CLOSE
6 local NO local NO local NO fault NC fault
7 blinker NO motor [Link] NO blinker NO non-active blinker
8 motor [Link] NC ext. Volt fault NC motor [Link] NO non-active ready
ready+remote
NO = active high, NC = active low local
travel position CLOSE
travel position OPEN
motor [Link]
Wire cross-section for connection max. - 6 mm² Power supply motor [Link]
ext. Volt fault
- 2.5 mm² Control
maintenance
The control wire to the actuator must be shielded! running ind. OPEN
running ind. CLOSE

Y070.107/GB Specifications subject to change Page 21


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Wiring diagram Round plug-PROFITRON with relay board R827549

Electrical connection control signals


(automatic reset)
Fuse

1 1 Connection relay board


50

50
+ max. 24mA

+ max. 24mA
Actuator internal

+ 0/4..20mA

Output 1 Output 2
max. 20mA

max. 20mA

Gnd24 ext.
Emerg. +
0..600

Emerg. -

Output 1

Output 2

Output 3

Output 4

Output 5

Output 6

Output 7

Output 8
Gnd ext.

P24 ext.
Gnd int.

Gnd int.
P24 int.

P24 int.

Gnd24
Close

Open

Stop

P24
-

-
1) 1) 1) 1) 1) 1)
Connection
external

XK 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 38 39 28 29 30 31 32 33 34 35

Output 3 Output 4 Output 5


Galvanically
4)
- - separated PCB
+

1 2 X1 X2 1 2

with internal
24V DC 40 41 42 43 44 45 46 47 48 49 50 37
A

supply for
binary input/ Position
-

+
actual value
output 3) 2nd analog
Setpoint
input 3) 24V DC 2)

with external
A

24V DC
supply for Position
U1 actual value U1 U2
binary input/ - - - + -
+

output 3) 2nd analog


Setpoint
(24V DC) (24V DC) input 3) (24V DC) 24V DC 2)

COM-SIPOS
Electrical connection power supply
Connection Actuator internal

5) 6)
external connection wireless
Plug assignment XK
L1

L1

L2

L3
N

10
9 39

11
8 38

2
7

40 1
13
6

14
5
external

XK U2 V2 XK U1 V1 W1 XK 27 36 W2 4 15
3 37 41
16
2 5 U2
17
2

Bluetooth U1
L N PE L1 L2 L3 PE 0 V1
1 42 18
220-230V AC 380-460V AC RS232
round plug coupling 36 V2 43 19
Single phase input 3 phase input
35 49 W2 W1 20
34 48 44 21
1) gold plated contacts
22
2) auxiliary 24V DC supply for electronic unit (optional) 33
45 2
2 9 47
28 46
32

23

3) option
31

24
30

4) only with option "C10" or "C11"


26
27

5) only with option "S38"; connection cable with RS232 interface to PC/Laptop, order no. "2SX5100-3PC06"
6) Bluetooth interface only with option "C50"

Output assignments:
Optional free assignment of
outputs
Output default setting with option „Y12“ with option „Y15“ NO/NC optional
(can be changed locally)
1 end position OPEN NO travel position OPEN NO travel position OPEN NO end position CLOSE
2 end position CLOSE NO travel position CLOSE NO travel position CLOSE NO end position OPEN
3 torque OPEN NC ready+remote NO torque OPEN NO torque CLOSE
4 torque CLOSE NC torque OPEN NC torque CLOSE NO torque OPEN
5 fault NC torque CLOSE NC ready+remote NO torque OPEN/CLOSE
6 local NO local NO local NO fault
7 blinker NO motor [Link] NO blinker NO blinker
8 motor [Link] NC ext. Volt fault NC motor [Link] NO ready
ready+remote
NO = active high, NC = active low local
travel position CLOSE
travel position OPEN
motor [Link]
motor [Link]
Wire cross-section for connection max. - 6 mm² Power supply
ext. Volt fault
- 2.5 mm² Control
maintenance
The control wire to the actuator must be shielded! running ind. OPEN
running ind. CLOSE

Page 22 Specifications subject to change Y070.107/GB


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

Y070.107/GB Specifications subject to change Page 23


Electric Rotary Actuators 2SA5 SIPOS 5 Flash

Technical Data

2010 >>Edition 05/10<<


SIPOS Aktorik GmbH Specifications subject to change! Order No. Y070.107/GB
Electric Actuators Print 12.07/1.0
Im Erlet 2
D-90518 Altdorf [Link]

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