Scribd
Upload
11 views3 pages

Kam River Bridge Fabrication ITP Guide

The Inspection & Test Plan (ITP) for the Kam River Bridge project outlines the fabrication process for structural steel components, adhering to various standards and specifications. It details inspection stages, acceptance criteria, and responsibilities for each fabrication activity, including material receiving, welding, and final inspection. Documentation requirements and references to relevant standards are also included to ensure compliance and quality assurance.

Uploaded by

manthanpatel3996
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd
11 views3 pages

Kam River Bridge Fabrication ITP Guide

The Inspection & Test Plan (ITP) for the Kam River Bridge project outlines the fabrication process for structural steel components, adhering to various standards and specifications. It details inspection stages, acceptance criteria, and responsibilities for each fabrication activity, including material receiving, welding, and final inspection. Documentation requirements and references to relevant standards are also included to ensure compliance and quality assurance.

Uploaded by

manthanpatel3996
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Inspection & Test Plan (ITP) –

Fabrication Department
Project: Kam River Bridge

Scope: Fabrication of structural steel bridge components (girders, stiffeners, diaphragms,


railings)

Department: Fabrication Shop

Prepared by: Manthan Patel

Date: December 18 2024

1. General Notes
- All fabrication works to follow CSA W59, CSA G40.21, AISC, and project specifications.
- Welding to be performed by certified welders (CSA W47.1).
- Inspection stages include raw material, cutting, fit-up, welding, dimensional checks,
surface prep, coating.
- H = Hold Point (cannot proceed without client/consultant approval).
- W = Witness Point (inspection presence required, but not hold).

2. Fabrication ITP Table


Activity Inspection / Acceptance Frequenc Responsib Verificatio H
Test Criteria y le Party n /
W

Raw Check steel CSA G40.21 Each Storekeep QA/QC H


Material grade, mill compliance, batch er / QC Inspector
Receiving certificates, heat traceability
numbers

Material Visual check for No rust, Daily Storekeep QC W


Storage corrosion/dama deformation, er Inspector
ge contaminatio
n

Cutting / Dimensional As per Each Operator QC W


Marking check, edge drawings, ±2 compone Inspector
quality mm tolerance nt
Fit-up & Alignment, gap, Root gap ±2 Each Fabricator Welding H
Assembly tack welds mm, assembly Inspector
alignment
within
tolerance

Welding Check WPS, As per Each Welder Welding H


Process welder approved weld type Inspector
Control qualification, WPS, CSA
parameters W59

Visual Surface defects, No cracks, 100% Welder / Welding W


Inspection bead profile porosity, QC Inspector
of Welds undercut
within limits

NDT (Non- Ultrasonic / CSA W59 As per QC Third- H


Destructiv Radiographic / acceptance ITP party NDT
e Testing) MPI criteria Inspector

Dimension Straightness, As per Each QC Consultan H


al Check camber, hole fabrication assembly Inspector t
(Assembly alignment drawings
)

Drilling / Hole size, Tolerance ±1 Each Fabricator QC W


Bolt Holes spacing, mm, no burrs batch Inspector
alignment

Surface Blast cleaning, SSPC-SP10 Each Painter QC / H


Preparatio roughness (near white compone Coating
n profile blast), profile nt Inspector
50–75
microns

Coating / DFT (Dry Film As per coating Each coat Painter Coating H
Painting Thickness), spec (e.g., 200 Inspector
adhesion test microns DFT)

Final Visual, As per Each QC Client / H


Inspection dimensional, drawings/spe compone Consultan
documentation cs nt t
review

Packing & Marking, Proper Each Storekeep QC W


Dispatch protection, identification,
loading check no damage shipment er Inspector

3. Documentation & Records


- Mill test certificates for steel.
- Welding Procedure Specifications (WPS) & Procedure Qualification Records (PQR).
- Welder qualification records.
- NDT reports (UT, RT, MPI).
- Painting / coating reports (DFT readings, surface prep).
- Final inspection release note before dispatch.

4. References
- CSA W59 – Welded Steel Construction
- CSA W47.1 – Certification of Companies for Fusion Welding
- CSA G40.21 – Structural Quality Steel
- SSPC / NACE – Surface preparation & coating standards
- Project-specific fabrication drawings & specifications

You might also like