Programmable Logic
Controllers (PLC)
&
Industrial Automation
Overview
Nereus Fernandes
Agenda
• Basic Theory, PLC Types
• SCADA-HMI
• Drive Control using PLC
• Protocols-Modbus, Profinet, OPC UA
• PLC Selection, Programming Guidelines
• Industrial Automation Hierarchy
• Other Closely Related Controllers and Networks
– Safety Instrumented Systems
– Building Automation Systems
– Substation Automation Systems & Electrical SCADA
– DCS (Distributed Control System)
– RTU (Remote Terminal Unit)
– Machine Vision
– Position & Motion Systems
– Robotics
– CNC Machines
– PAC (Programmable Automation Controller)
• Emerging Technologies
– MQTT Protocol & PLC intergation with (Industrial) IIoT and the Cloud
– Assisted / Augmented Reality
– Simulation & Virtual Reality
• SCADA – support for Pharma Regulations, GeoSCADA
• H/w & S/w to build a PLC, HMI, SCADA & IoT Systems
• Industrial Cyber Security
• Dual Use Technology
PLC Trends…
• Today the PLC is increasingly integrated into the Industrial Automation and
IT networks
• PLCs today have extensive functionality and are much more than just
Ladder Logic…
– Besides programming the PLC, the Automation Engineer is also required to set-
up network infrastructure for Ethernet & Field-buses, to code scripts for SCADA,
SQL Queries for Database & API-calls for ERP and integration with the Cloud
• Wide and often confusing choices of PLC vendors, hardware platforms and
software programming options are now available
– The ultimate choice of the hardware and software is driven by : required
features, cost, expertise available, vendor support, historical use in the
application – existing installations and the need for uniformity in the plant / across
plants of an organization
• Most books and presentations available - only focus on basics and do not
highlight the breadth of advanced PLC features and technology
• The aim of this presentation is
– to provide a broad overview of the Industrial Automation market-place and show
where the PLC fits in. The reader is encouraged to look at the technical
documentation of the various vendors to learn more about products of interest
– Highlight the advanced features available on most PLCs now-a-days
– to stimulate interest in the inner workings, design and construction of the PLC
hardware and software - rather than treating it as a black-box