KT.

1 Series Pump with U-Seals

®

9.802-345.0 KT4035.1 Right

9.803-410.0 KT4035.1 Left
9.803-411.0 KT4040.1 Right
9.803-412.0 KT4040.1 Left
9.803-413.0 KT5030.1 Right
9.803-414.0 KT5030.1 Left
9.802-346.0 KT6035.1 Right
9.803-416.0 KT6035.1 Left

torque specs

Item # Ft.-Lbs.
17 75
18 45
27 18
37 10
48 30
53 7.6

parts list
item Part no. Description QTY item Part no. Description QTY item Part no. Description QTY
1 9.804-604.0 Crankcase 1 19 9.802-890.0 Washer 8 39* See Kit Below O-Ring Ø1.78 x10.82 3
2 9.803-195.0 Plunger Guide 3 20 9.803-198.0 Copper Washer 3/8" 1 40* See Kit Below Teflon Ring 3
3* See Kit Below Plunger Oil Seal 3 21 9.802-925.0 Brass Plug 3/8" 1 41* See Kit Below Plunger 3
4* See Kit Below O-Ring Ø1.78 x 31. 47 3 26 9.802-884.0 Washer 8 42* See Kit Below Copper Spacer 3
5* See Kit Below "Pressure Ring, Brass 3 27 9.802-944.0 Hexagonal Screw 8 43 9.803-143.0 Plunger Rod 3
6* See Kit Below "U" Seal Low Pressure 3 28 9.803-182.0 Closed Bearing Housing 1 44 9.803-157.0 Connecting Rod 3
7* See Kit Below Intermediate Ring, Brass 3 29 9.803-186.0 O-Ring Ø2.62 x 71.12 2 45 9.802-912.0 Snap Ring 6
8* See Kit Below Support Ring, Teflon Bronze 3 30 9.803-160.0 Roller Bearing, Tapered 2 46 9.802-915.0 Connecting Rod Pin 3
9* See Kit Below "U" Seal High Pressure 3 31 9.803-148.0 Crankshaft (GT4040.1, 47 9.802-889.0 Spring Washer 6
10* See Kit Below Support Ring 3 5030.1, 6035.1) 1 48 9.802-937.0 Connecting Rod Screw 6
9.803-149.0 Crankshaft (GT 4035.1)
11 9.802-926.0 Brass Plug, 1/2" 1 49 9.803-194.0 O-Ring Ø2.62 x 152.07 1
32 9.803-167.0 Crankshaft Key 1
12 9.803-199.0 Copper Washer 1/2" 1 50 9.803-166.0 Crankcase Cover 1
33 9.802-923.0 Oil Dip Stick 1
13 9.802-933.0 Manifold Head 1 51 9.803-197.0 Gasket, G3/8 1
34 9.803-139.0 Crankshaft Seal 1
14* See Kit Below O-Ring Ø2.62 x 17.13 6 52 9.803-202.0 Sight Glass G3/4 1
35 9.803-177.0 Shim 2
15* See Kit Below Valve Assembly 6 53 9.802-939.0 Cover Screw 5
36 9.803-181.0 Bearing Housing 1
16 See Kit Below O-Ring Ø2.62 x 20.29 6 * Part available in kit (See below)
37* See Kit Below Plunger Bolt 3
17 9.802-928.0 Valve Plug 6
38* See Kit Below Copper Spacer 3
18 9.802-943.0 Manifold Stud Bolt 8

repair kits
Repair kit number 8.916-488.0 8.916-487.0 8.916-322.0 8.916-323.0 9.802-607.0 9.802-611.0 9.802-603.0 9.802-606.0
Plunger "U" Seal
"U" Seal Packing Assy Plunger
20mm Plunger 20mm "U" Seal 20mm
4040.1 "U" Seal 4040.1 Packing Assy 4040.1 Plunger Complete Plunger Oil
6035.1 22mm 6035.1 22mm 6035.1 22mm Valve Seals
Kit description 4035.1 5030.1 4035.1 5030.1 4035.1 5030.1 (all pumps) (all pumps)

item numbers 4, 6, 8, 4, 5, 6, 7, 8, 4, 5, 6, 7, 8, 37, 38, 39, 37, 38, 39,

4, 6, 8, 9, 10 14, 15, 16 3
included 9, 10 9, 10, 9, 10, 40, 41, 42 40, 41, 42

Number of
cylinders Kit 3 3 1 1 1 1 6 3
will service

9.807-232.0 • Rev. 4/09