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HVAC Compressor Testing Parameters

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0% found this document useful (0 votes)
8 views5 pages

HVAC Compressor Testing Parameters

Uploaded by

mamoon1718
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Here is a detailed explanation of the parameters shown in your images, relevant to HVAC

(Air Conditioner) or compressor unit testing:

Key Parameters Explained


Step Parameter Meaning / Purpose

Checks if the unit is set to proper mode


030 Warm & Cold Type
(warm/cold) configuration.

Electronic Expansion Valve status


031 EEV
verification.

Ambient (room) temperature reading


032 Yellow Ambient Temp
(25°C normal).

Temperature of the outer coil; for heat


034 Black Outer Coil Temp
exchange efficiency check (36°C here).

Temperature of exhaust gas from the


036 White Exhaust Gas Temp
compressor (86°C normal).

Monitoring USB Checking USB communication or logging


038
Inspection interface (NULL shows no data needed).

Outdoor Unit voltage input (216V here)


039 ODU AC Voltage
validation.

Fixture Output AC Voltage output from the test fixture


040
Voltage (215.2V normal).

041- Voltage Comparison Confirms voltage is within tolerance range


042 Calculation / Judgment (200-800V here).

Compressor Phase Current drawn by compressor phase (4.8A


043
Current normal).

Reads and saves operational data for


046 Compressor Data Dump
analysis.

Compressor Line Checks correct wiring sequence for


047
Sequence Judgment compressor phases.

048 DC Fan Rpm Fan speed verification (800 rpm here).

049- Fixture Output (Voltage, Confirms the electrical output values:


051 Current, Power) • Voltage: 215.2V
• Current: 1.7842A
Step Parameter Meaning / Purpose

• Power: 374.1W

Power Factor check (0.979 here, close to


052 PF
unity, good efficiency).

054- Current Comparison & Compares actual vs expected current


055 Temp Rise values and calculates temperature rise.

Intelligent Power Module temperature after


056 IPM Final Temp
operation (41°C normal).

057- IPM Temp Rise Confirms temperature rise is within


058 Calculation & Judgment acceptable limit (≤1°C).

Power Factor Correction circuit output


059 PFC Voltage After Start
voltage (362V normal).

Energy Efficiency Ratio fault check; 0.0000


060 EER (Fault Mark)
indicates no fault.

Turns off compressor and fan to complete


061 Turn Off Comp & Fan
the test cycle.

062 Turn Off Delay Ensures controlled shutdown after tests.

063 End Test sequence ends with a PASS status.

Summary

✅ This test sequence ensures:

 Proper temperature readings


 Correct electrical parameters
 Compressor and fan operation verification
 Power factor and efficiency checks
 Safety parameter validation before final product approval.

If you need specific formulas used in voltage or current comparison calculations, or


Pass/Fail judgment logic explanation, let me know for your technical training notes
preparation and upcoming audits.

Here is a detailed explanation of the parameters shown in both images from your HVAC
or compressor end-of-line test system:
🔷 First Image Parameters (Setup and Initial Checks)
Step Parameter Meaning / Purpose

Control Box Com Confirms communication with control box


001
Part hardware (version V2.1.0).

Compressor Confirms setup communication with


002
Sequence Com Port compressor control sequence.

003 Products Com Port Product communication port initialization.

004 Turn on 220V Supplies main power to the unit under test.

Connected L and
005 Verifies line and compressor connections.
Compressor

006 Delay Wait step for system stabilization.

007 Turn on Input Status Checks input status; confirms system setup.

Comp frequency & Confirms compressor frequency and fan rpm


008
Fan Rpm Settings are set correctly.

Turns off Power Factor Correction circuit for


009 Turn Off PFC
initial checks.

010 Delay Wait for system to settle after PFC OFF.

Intelligent Power Module temperature at


011 IPM Initial Temp
startup (40°C normal).

Power Factor Correction input voltage at startup


012 PFC Initial Voltage
(286V normal).

013 Turn on PFC Activates PFC circuit.

014 Delay Wait after PFC activation.

Reads device data (e.g. address, settings,


015 Read
checksum) shown as binary data (000000…).

Turn on the Fan


016 Activates fan for inspection mode.
Inspection

Checks if Electronic Expansion Valves A-D are


017-
EEV A/B/C/D Check connected to correct PCB sockets (backup
020
status shown).
Step Parameter Meaning / Purpose

Write Comp Seq Writes compressor sequence data to the unit


021
Data (Fixed) firmware.

Read Comp Seq Reads and verifies the written data for
022
Data (Fixed) confirmation.

023 Compressor Model Confirms compressor model number (DKQ5m).

024 IDU Model Indoor Unit model check (150).

025 EE Code Checks EE (EEPROM) code integrity (6AA).

026 EE Checksum Verifies EEPROM data checksum (15A).

027 EE Version EEPROM software version (10).

028 Software Firmware version date (2021/4/9).

DSP MCU Software Confirms DSP microcontroller software version


029
Edit (normal0).

030 Fan Type Fan type configuration (15).

Confirms warm/cold operational mode


031 Warm & Cold Type
configuration.

032 EEV Electronic Expansion Valve status verification.

Yellow Ambient Ambient (room) temperature reading (25°C


033
Temp normal).

Black Outer coil


034 Outer coil temperature reading (36°C normal).
Temp

🔷 Second Image Parameters (Full Operational Test)

The second image contains continued operational tests such as:

 Monitoring USB Inspection – Checks USB communication or


logging.
 ODU AC Voltage – Outdoor Unit voltage input reading (216V
normal).
 Fixture Output AC Voltage/Current/Power – Measures output
electrical parameters.
 Compressor Phase Current – Confirms current drawn by
compressor (4.8A normal).
 DC Fan Rpm – Fan speed check (800 rpm normal).
 IPM Final Temp & Temp Rise Calculation – Checks final
Intelligent Power Module temperature (41°C) and its rise within limit.
 PFC Voltage After Start – Ensures stable PFC circuit voltage post-
startup (362V).
 EER (Fault Mark) – Checks Energy Efficiency Ratio fault status (0
indicates no fault).
 Turn Off Comp & Fan / Delay / End – Controlled shutdown and
test completion.

🔷 Summary

✅ These tests ensure:

 Correct hardware connections, software versions, and


configuration settings
 Proper electrical and temperature readings
 Communication integrity with control box, compressor, fan, and
expansion valves
 Safety and efficiency parameters validation before the unit is
approved for shipping.

Let me know if you need these summarized into a checklist format for your daily test
monitoring reports or for your upcoming internal technical trainings.

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