Canned Pump

Installation, Operation and Maintenance

Instructions

Basic type (PB type)

DALIAN HUANYOU CANNED PUMP CO., LTD.

 Contents

1 Application And Type................................................................................................................1

2 Scope........................................................................................................................................... 1

3 Requirements..........................................................................................................................1

4 Structure.....................................................................................................................................1

5 Installation, Testing and Running........................................................................................... 8

5.1 Preparation Before Installation........................................................................................ 8

5.2 Installation And Wiring.................................................................................................8

5.3 Test Run.........................................................................................................................8

5.4 Running....................................................................................................................... 10

6 Maintenance And Inspection

6.1 Disassembling............................................................................................................. 11

6.2 Check...........................................................................................................................12

6.3 Assembly..................................................................................................................... 13

6.4 Regular Inspection...................................................................................................... 15

6.5 Maintenance and Servicing.........................................................................................16

6.6 Troubleshooting ...................................................................................................... 18

7 Terminal Box............................................................................................................................19

8 [Link] Monitor Instruction...............................................................................................21

9 Electrical Wiring Diagram..................................................................................................... 22

Important Information

 Please read this instruction manual carefully before operation, in case of person accident.

 Keep this "Instruction Manual" near the pump to be available at any time.
 Notes
 Dry running is prohibited! If running without medium, the shaft sleeve be wear and
easy to damage

●Preventing liquid from splattering for the high pressure, especially the high temperature
or dangerous liquids transferred

●The surface temperature is high while pump running. Please don’t touch the surface
before security confirmed, especially delivering high temperature liquid

 When a protection device such as thermostat indicate problem, do not run the pump
unless the problem removed. Repeated starting can make the motor fever and
dangerous

●Terminal box disassembled in need, loosen the bolt slowly for the inner high pressure.

●Emptying the pump, pay attention to the residual liquid, especially with the high
pressure inside the pump

●Completely rush the pump before dis-assembly, pay attention to the residual liquid
especially dangerous one
1. Appalication and type
Canned motor pump is a sealed whole of the combination of canned motor and pump. It has the

unique advantage of no leakage and is used to transport flammable, explosive, corrosive, toxic,

volatile and precious liquids. The basic type is the most widely uesd one

2 Scopes
This instruction describes the demand, structure, installation and maintenance of PB type, which

delivery impurity free medium under designed pressure from 1.0 to 10 MPa.

3 Requirements
3.1 Specifications and models do not conform to each other and shall not be used.

3.2 Dry running is prohibited!

3.3 The pump can not operate when the capacity is lower than the least, except for a bypass line

installed.

3.4 Removing all the impurities completely, one filter is needed to install at the suction, which ensures

the purity medium go through.

3.5 Pump with cooling water should ensure the capacity as required before running.

3.6 Exhaust completely before operation.

3.7 Test should be conduct after fulfilled of liquid

3.8 Long time reverse running is prohibited!

3.9 Cut-off operation shall not exceed 30 seconds.

3.10 Running under the cavitation state is prohibited.

3.11 Pump must be operated as the data on nameplate. otherwise it will affect the axial thrust of the

electric pump.

3.12 When the bearing monitor indicates the yellow area, the electric pump should be disassembled to

check the bearing, indicating the red area must be stopped to replace the bearing.

3.13 When a protection device such as thermostat indicate problem, do not run the pump unless the

problem removed. At this time, the balance of three-phase resistor and insulation resistance value
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should be checked.

3.14 In case of noise or vibration, stop immediately and trouble clearing.

3.15When check the pump by dis-assembly, the examination of circle line is necessary.

4 Structure
Basic type are divided into PB and PB-V by different structures. The sectional views of the PB are

shown in figs. 1 and 2.(with adapter). PB-V are shown in figs. 3 and 4 (with adapter).

It can be seen from the structural diagram of the canned motor pump that the inner surface of the

stator (20) and the outer surface of the rotor (19) are equipped with a stator can (22) and a rotor can

(21) made of non-magnetic corrosion-resistant metal sheets. In addition, corrosion-resistant thick

metal plates are welded and sealed on the respective side surfaces to be completely separated from the

conveying liquid, so that the stator iron core and the rotor iron core are not corroded.

The flow direction of circulating liquid of this pump is as follows:

1. PB type

A part of the liquid delivered from the discharge port of the pump (01) → circulation pipe (34) → RB

housing (14) → clearance between rear bearing (15B) and rear shaft sleeve (17) → air gap between

stator can (22) and rotor can (21) → clearance between FB (15A) and front shaft sleeve (17) →

balance hole of impeller (02) → suction of impeller

2. PB-V

①Without adapter: suction of pump (01) → impeller (02) → small hole of front housing (32) → air

gap between stator can (22) and rotorcan (21) → gap between rear rear bearing (15B) and rear shaft

sleeve (17) → through-hole of rear shaft head bolt (46E) → through hole of shaft (16) → suction of

impeller. In addition, a small part of the circulating liquid passing through the small hole of the front

housing flow through the clearance between the front bearing (15A) and the front shaft sleeve (17) →

the balance hole of impeller → the suction of impeller.

②With adapter: suction of pump (01) → impeller (02) → small hole of adapter (33) → gap between

front bearing (15A) and front shaft sleeve (17) → air gap between stator can (22) and rotor can (21)

→ gap between rear bearing (15B) and rear shaft sleeve (17) → through hole of rear shaft head bolt
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(46E) → through hole of shaft (16) → suction of impeller .

Circulating fluid plays a very important role in lubrication and cooling of bearings (15A, 15B) and

motors. Therefore, the failure will occur if there are mud impurities in the circulating liquid or the

flow rate is insufficient.

The rotor (19) rotating in the liquid is formed integrally by a shaft (16) supported by front and rear

bearings (15A, 15B), and an impeller (02) is mounted at the front of the shaft (16) to form a shielded

electric pump without shaft seal.

Axial thrust generated by the impeller (02) of the canned motor pump acts on the front and rear thrust

collar(18).

When the flange of the casing (01) is not matched with the outer diameter of the motor flange ,the

structure with adapter (33) is adopted,which plays a role of size transition.

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Figure 1 Basic Type (B Type)
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Figure 2 Basic Type (BA Type)
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Figure 3 Basic Type (B-V Type)
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Figure 4 Basic Type (BA-V Type)
5 Installation, Testing and Running
5.1 Preparation before installation

a. Avoid collisions when handling canned pumps.

b. Do not open the package when keeping the equipment.

c. Check the standard by nameplate and test report.

d. Please do not place anything and apply external force on the flange of the circulation pipe and

the flange of insulation system.

5.2 Installation and wiring

a. The foreign matter in the pipeline and its accessories shall be removed.

b. Remove the fastening bolt (46D) between the holder (41) and the base (40).

c. The base (40) is installed on the basis of pre-buried anchor bolts.

d. Slide the pump holder (41) on the base (40) and align it with the connecting flange of the

casing] The contact surface between the flange and the Gasket shall be free of defects and dirt.

e. Place clean Gasket and tighten flange bolts.

f. Line for installing water jacket.

g. After the pipeline is installed, the holder (41) and the base (40) should be fastened with bolts

(46D), spring pads (53C) and flat pads (54).

h. Connect the electric pump correctly according to the symbol of the wiring rack in the junction

box. The root of the terminal must be fixed with insulating sleeve.

5.3 Test running

5.3.1 Determination of Protection Setting Value

The rated current of shielded motor is slightly larger than that of common motor with the same power,

so users should pay attention to the data on the nameplate.

From the aspect of motor protection, it is hoped that the current setting value will be set at a lower

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value within the range that will not cause misoperation. It is suggested to set it according to the

following general standards:

When the voltage and load change is small ... 1.1 times the rated current value.

When the voltage and load change greatly ... 1.25 times of the rated current value.

If the running current of the motor is much smaller than the rated current, it is recommended to take

the running current as the reference.

5.3.2 Liquid filling and exhaust

Fill and exhaust in the following order:

a. Close the valve on the discharge side.

b. Open the valve on the suction side.

c. Open the valve on the discharge side, exhaust the gas in the pump and pipeline, stop for a

while, and close the valve on the discharge side again.

d. Operate the exhaust valve (36) of the pump to remove gas. When transporting dangerous

liquid, install a hose at the deflation position of the exhaust valve (36) and pay attention to

safety.

5.3.3 Test run

If all the preparations are ready, the test run can be carried out according to the following operation

sequence.

a. Open the suction side valve.

b. Close the discharge side valve.

c. Turn on the power.

d. Slightly open the discharge side valve.

e. Observe the pressure on the discharge side.

f. The bearing monitor indicates how to:

f1. Over range ... Reverse, correct wiring.

f2. Yellow ~ Red ... find out the reason and take measures, refer to "6 maintenance and repair".

f3. Green ... works normally.

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g. The valve on the discharge side does not move, and after running for 1 ~ 2 minutes, the pump stops

running. After waiting for several minutes (the higher the viscosity of the conveying liquid, the longer

the shutdown time), the exhaust will be carried out again. The operation, stop and exhaust shall be

repeated until the gas is completely exhausted.

5.3.4 Auxiliary line

For pumps with cooling water jackets, the flow rate of cooling water shall be as specified in Table 1.
Table 1 Cooling Water Quantity of Water Jacket
Necessary cooling water
quantity
Motor holder number
L/min

A2 ≥5
10 ≥5
20、222 ≥5
30、322 ≥10
40、422 ≥12
50、522 ≥15
60、602 ≥15
70、702 ≥20
80、802 ≥40

Note: cooling water inlet temperature ≤ 35 ℃.

5.4 Running

5.4.1 After the test running, enter normal operation. First, slowly open the valve on the discharge side

to reach the specified flow rate.

5.4.2 At this time, for the installation of bypass pipeline device, also want to open the bypass pipeline

valve.

5.4.3 Other

a. Checking the current compared with the rated

b. Checking the pressure value compared with the rated.

c. Checking the bearing monitor indicates

d. Any abnormal phenomenon in the running sound and vibration.

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 After inspection, if any one of the above items is found abnormal, cut down the power and find

the reason. The method shall refer to "6 Maintenance and Inspection".

6 Maintenance and Inspection

6.1 Deassembly

6.1.1 Close all valves on the discharge side, suction side and other auxiliary pipelines.

6.1.2 Open the drain plug (59) or valve to drain the liquid from the pump. At this time, if it is

confirmed that it is safe, the exhaust valve (36) can be opened to accelerate liquid discharge.

6.1.3 The liquid in the auxiliary pipeline must also be drained.

6.1.4 Remove the circulation pipe (34) (external circulation type)

6.1.5 Since the pump bears some weight of piping, a skid should be properly laid under the pump

body (01).

6.1.6 Remove the bolts (46B or 46C) that fasten the pump body (01). At this time, the liquid that has

not been drained will still flow out, so attention should be paid.

6.1.7 Remove the bolts (46D) fastening the holder (41) and the base (40), and move the stator (20)

backward in the axial direction to disengage the pump body from the pump body (01). Remove the

Gasket (66A) and keep it intact.

6.1.8 As shown in fig. 7, measure the g dimension and record it.

6.1.9 The impeller (02) can be removed by opening the locked washer (57A) used to prevent the bolt

(46A) of the impeller (02) from loosening and removing the bolt (46A). Be careful not to lose small

parts. They should be kept properly, especially the adjusting washer (56), which should be tied up and

kept intact.

6.1.10 For pumps without adapters (33), the bolts (46B) should be removed, and then the FB housing

(32) should be removed. During disassembly, the screw hole on the FB housing (32) should be used,

and the screw should be slowly pushed open and removed. When the housing leaves the motor flange,

the residual liquid in the motor will flow out, so attention should be paid during operation. The FB

housing (32) and bearing (15A) are removed together, and care should be taken not to damage the
11
rotating shaft during operation.

For pumps with adapters, the fastening bolts (46C) should be removed and then disassembled in the

same sequence as the FB housing.

6.1.11 Loosen the bolts (46F) of the rear housing (14) and remove the rear housing (14).

6.1.12 During extraction of the rotor (19) or keeping, care should be taken not to damage the rotor

can.

6.1.13 To remove the rear shaft sleeve (17), open the locked washer (57B), and remove the bolt (46E).

Note that the bolt (46E) is left threaded. The thrust collar (18) can also be removed.

During assembling, care should be taken not to lose or damage any component.

6.2 Inspection

6.2.1 Bearings (15A, 15B)

After long-term operation, the bearing may not be taken down due to various reasons. In this case, the

bearing should not be forcibly taken down, but should be inspected first. There are mainly the

following points:

a. Whether the sliding surface is smooth and free from damage.

b. Whether the wear amount of inner diameter and length exceeds the provisions in Table 2. See

Figure5.

c. Wear degree of radial liquid passing groove on thrust surface.

If no problems were found, you can continue to use it. If any one of the above is found , loosen the

fastening screw (48) and remove the bearing.

6.2.2 Shaft sleeve (17) and thrust collar (18)

a. Whether there is corrosion.

b. Whether the sliding surface is bright and clean, whether there is any damage, etc.

c. Wear and tear.

Check to see if replacement is necessary.

6.2.3 Whether there is contact, abrasion, etc. of each component.

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 Table 2 Bearing Wear Limit Table mm
Motor holder number ΦA-ΦB L

10 0.4 49.2

20 0.4 59.2

30 0.4 69.2

40、322 0.5 78.2

50、422 0.5 113

60、70、522 0.5 119

80、602 0.5 129

702 0.5 164

802 0.5 179

6.3 Assembly

After cleaning and drying all parts, assemble them in the reverse order to the disassembly process.

The following items should be paid special attention to during the assembly process:

6.3.1 In order to prevent the shaft sleeve (17) from rotating, the key (58B) or pin (60) should be

installed at the position shown in fig. 6 so that the shaft sleeve (17) is correctly installed on the shaft.

6.3.2 After installing the rear axle sleeve (17), lock the stop washer correctly.

6.3.3 If the bearings (15A, 15B) and thrust plate (18) do not have large wear, they can be used

continuously. The axial displacement of the assembled rotor shall be within the range specified in

Table 3.

If the axial channeling amount increases due to wear, as long as it is within the limit value specified in

Table 3, it will not affect the use.

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 Fig.5

Table 3 Axial channeling mm

NO. Holder number No automatic balancing Automatic

balancing structure

1 A2 0.7~1.9 1.5~1.9

2 10 0.7~2.1 1.5~2.1

3 20 0.7~2.1 1.5~2.1

4 30、222 0.9~2.5 1.9~2.5

5 40、322 1.1~2.9 2.0~2.9

6 50、422 1.2~3.0 2.1~3.0

7 60、70、522 1.4~3.4 2.5~3.4

8 80、622、632 3.0~3.5

9 702 3.5~4.0

10 802 4.0~4.5

6.3.4 Adjustment of axial clearance of impeller is shown in fig.6.

For those without automatic balance, pull the impeller outward, measure the G dimension, and then

use the adjusting washer (56) to the specified value listed in Table 4. With automatic balancing, push

the impeller inward, measure the G dimension, and then use the adjusting washer (56) to the specified

value listed in Table 4.

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6.3.5 Tighten the impeller (02) with the impeller fasten bolt and lock with the locked washer.

6.3.6 All parts of the Gasket can continue to use when no damage is confirmed.

6.3.7 When fastening bolts, bolts at symmetrical positions shall be uniformly fastened at the same
time, and it is not allowed to fasten a bolt in place at one time.

6.4 Regular inspection

For pumps used for the first time, pay special attention to the instructions on TRG table. When

abnormal. stop the machine to find out the reason. After troubleshooting, the operation will be

resumed. It is recommended to conduct a disassembly inspection after 800 hours' operation. The time

for the next periodic inspection is determined by this.

No automatic balancing With automatic balancing

Fig.6

Table 4 g adjustment values mm

G value G value

Holder number Impeller specification No automatic There is automatic

balancing balance

A2 125 4 0.5

15
 125、160 4
10
200 4.2
125、160 4
20 200 4.2
250 4.7
125、160 4.2
200 4.5
30、222
250 5
315 6
160 4.4
200 4.6
40、322 250 5
315 6
400 ----
160 4.4
200 4.6
50、422 250 5
315 6
400 ----
200 4.8
60、70、522 250 5.4
315、400 6.4
622、632 315、400、500 ----
80 315、400、500 ----
702 400、500 ----
802 400、500、560 ----

6.5 Maintenance

Due to different operating and environmental conditions, it is impossible to make uniform regulations
on maintenance and repairation. The following table is only the general maintenance and repairing
procedures. Users can make their own regulations or consult our company based on the characteristics
of the industry.

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 General maintenance and repair procedures

Projects
Maintenance overhaul
Periodic inspection
Detection object
Normal in green area, Yellow
means disassembly and
overhaul; Red for replacing
TRG table
bearing and wearing parts,
such as shaft sleeves, thrust
collar, etc.
whether the pressure is the
Piezometer
specified value.
whether the flow is a specified
Flowmeter
value
Has the current changed or is
Ammeter
it too large?
any leaks on each joint
Liquid leakage
surface
Abnormal sound Does it happen
and vibration
Measuring insulation Measure the insulation
Stator assembly resistance resistance before and after
disassembly.
Whether there is any foreign
body blocking, whether the
casing, impeller
mouth ring is worn and
damaged
Is there any lockage and dirt
Circulation line
attached?
Bearing, shaft Are there any damages,
sleeve, thrust cracks, wear and corrosion on
collar the surface?
Stator can and Are there any damages,
rotor can friction marks and corrosion

17
 phenomena?
Gasket Are there scratches or cracks
Cooling system Has it played a cooling role?

6.6 Faults and troubleshooting methods

18
7 Terminal box
Terminal boxe (fig. 7) are divided into single and double ports according to outlet ports. there are two
types of connection hoppers suitable for rubber-sheathed cables and steel pipe wiring. When the pump

19
is equipped with a thermal protector, a double-port junction box is used. The motor is connected to the
power supply, and the phase sequence of the power supply must correspond to the terminal terminals.
Adjust the inner diameter of the rubber sealing gasket according to the thickness of the cable (the user
can match the drill). During wiring, special attention should be paid to the fact that the hopper must
tightly press the rubber sealing gasket so that the pressure-resistant sealing surface tightly clamps the
cable. Otherwise, explosion-proof effect cannot be achieved.
Signs G1, G2 and 1, 2, 3 and 4 on the wiring board are set for connecting the monitor and thermal
protector.

Remove the terminal box

cover in direction M

Flamepr
oof
surface

Flamepr
oof Flamepr
oof
surface surface

Figure 7

NO. Name NO. Name NO. Name

4 Terminal box 15 Nut 36 Gasket
6 Terminal box cover 16 Washer 39 Hexagon socket bolt
7 Wiring board 17 Flat washer 41 Washer
8 Bolt 18 Flat nut 43 Joint
9 Washer 19 Screw 47 Sealing washer
10 Bolt 20 Washer 55 Pinch nut
11 Washer 21 Flat washer 57 Card board
12 Gasket 22 Bolt 59 Wire hopper

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 13 O-ring 23 Connecting line 61 Hexagon socket bolt
14 Instrument box 25 Tailpiece

8 Instructions for Bearing Monitor

Bearing Monitor Indication and Motor Inspection or handling
Possible faults
Pump Status methods
Check whether terminal
The hands of the watch gradually Power supply voltage voltage is normal before
increase, the hands do not swing, and increases or bearing wear bearing wear. If the required
sometimes they do not work well. increases. value is exceeded, replace the
bearing with a new one.
The meter needle swings irregularly, Check the circulating fluid
the flow rate and pressure of the The circulating liquid pipeline and check whether
electric pump are unstable, the system is abnormal, with the type of electric pump
internal sound is abnormal, and insufficient flow or bubbles. meets the process
sometimes the end is heated. requirements.
The watch needle suddenly rises to the
red area, the swing amplitude of the
watch needle increases and has The rotor cage bars expand
Replace with a new rotor of
regular fluctuation, and sometimes the causing local bar breakage.
the same model.
malfunction disappears after
shutdown.
The watch needle suddenly rises to the
red area, the swing amplitude of the Disassemble the electric
Impeller shakes, rotating
watch needle increases, and there are pump housing to inspect and
shaft bends, collar wears.
regular fluctuations accompanied by repair the damage.
abnormal sound in the pump.

The operation sound of gauge

The phase sequence is Check the power supply
needle >0.75 is not smooth and the
reversed. phase sequence and reconnect
flow pressure is low.
the power supply.
The gauge needle is normal, the Check the phase sequence of
operation is not smooth, the flow The phase sequence of the the three-phase power line of
pressure is low or the gauge needle is three-phase power cord of the module and the outgoing
running normally >0.75. the module is inconsistent line of the motor terminal,

21
 with that of the motor and connect them according
terminal. The bearing to the correct phase sequence.
monitor is connected to the
heat element circuit in
reverse.
The gauge needle is ＞0.5, and the Check the power cord and
Broken phase.
one-phase current is zero. connect it.
The pipeline is mixed with
Check working fluid and
The phenomenon that the hands of the foreign matters or the
circulating pipeline to
watch fluctuate is temporary. working fluid has crystals
discharge foreign matters.
or precipitates.
Check the input and output
electrical parameters of the
The electric pump works normally, the
The module or shaft module, check the electrical
positive and negative connection of
monitor is damaged or the parameters of the ammeter,
the power cord is always >0.75, and
bearing monitor system and check the grounding
sometimes the failure disappears after
circuit is grounded. points of each connection line
stopping for one stage.
of the module, circuit board
and electrical circuit.
When the module is
Check whether the polarities
assembled after inspection,
of the module mounting holes
The watch needle has no indication or the polarity is reversed.
and instruments are in line
reverse direction. Instrument is damaged,
with the types of instruments
with wrong module
and modules selected.
selection.
The hands of the watch do not move Remove the instrument for
Pins.
at a certain position. inspection.
Wiring holder damaged,
The insulation of the main circuit module damaged, main
Remove the module and main
terminal to ground is zero, or tripping winding damaged. The
winding from the wiring rack
occurs when starting the electric bearing monitor is
and inspect them separately.
pump. connected to the heat
element circuit in reverse.

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9 Electrical wiring diagram

Electric wiring diagram of canned pump single terminal box

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