Inspection Test Plan for CAT-C Items
Inspection Test Plan for CAT-C Items
Permission to proceed does not constitute acceptance or approval of Design Detail, Calculations, Analysis, Test Methods or Materials developed OR selected by Vendor, and does
NOT relieve Vendor from FULL compliance with Contractual Obligations
Program No MRP Number without Vendor Splitting PO Unit No(Plant WBS) Cat. No Seq. No. Rev No
JN3102 MT-J22N03-D1JEW-MS0028-JSI-P-01 - A - E 3 0 5 - A 0 5 - 0 0 7 - 0 0
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Classification: Project Confidential
Document Approvals
Approved Drawing
Applicable Code & Standards, Applicable Code & Standards,
1 Design calculation and Drawing Review 100% & design P - A
Data sheet, MR etc. Data sheet, MR etc.
calculations
Specification, Drawing, Specification, Drawing,
2 Inspection and Test Plan Review 100% Applicable Code & Standards, Applicable Code & Standards, Approved ITP P R A
PO PO
Material Identification
PPH sheet for Ducting, GI sheet for ducting, Visual, Dimension, Review of MTC/ test certificate Specification, Drawing, Specification, Drawing, 3.1-MTC/ NABL
4 100% P R R
EPDM for expansion bellow, etc. etc. (as applicable) Applicable Code & Standards Applicable Code & Standards App lab reports
Final Inspection
[Link]: - BS EN, ASME RTP-1, ASME SEC X, ASTM, DVS, Applicable Code & Standards, Approved Datasheet & Drawings, Material Requisition, Statutory
Legends: P=Perform, R=Review W= Witness, RW=Random Witness, H= Hold, M= Monitor, A=Approve
standards etc. (as applicable)
AGENCY
EXTENT OF ACCEPTANCE NORMS/ FORMAT OF
SR. NO. ITEM DESCRIPTION CHARACTERISTIC CHECK REFERENCE DOCUMENT REMARKS
CHECK STANDARDS RECORDS
SUPPLIER RIL TPIA RIL/ JACOBS
Review of RMTC, Visual, Dimension, Make, Type Specification, Drawing, Specification, Drawing,
Valve- (MOC- MS/SS) etc. Visual- 100%, & Dimension- RW
14 100% Applicable Code & Standards, Applicable Code & Standards, Test Report P RW R
Ball Valve, Needle Valve etc. Review of test certificate for Hydro shell, seat, & by TPIA.
Functional test (as applicable) etc. Approved Procedure Approved Procedure
All Field Instruments- as Differential pressure
Specification, Drawing, Specification, Drawing,
transmitter, pressure gauge, level transmitter, pH & Visual, Dimension, Model, Make, Ratings, Range, Manufacturer Test
15 100% Applicable Code & Standards, Applicable Code & Standards, P RW R Visual- 100% by TPIA.
conductivity sensor with transmitter, level switch, Calibration certificates, Name plate/Tag Plate etc. Report
Approved Procedure Approved Procedure
lighting arrestor, Aviation Lamp, etc.
16 Scope Verification (BOM verification) Visual 100% Drawing/ Applicable data sheet Drawing/ Applicable data sheet Inspection Report P W R
Final documentation, Sign off ITP & Manufacturer Compliance to ITP, Drawings, Requisition & Specification, Drawing, Specification, Drawing,
17 100% Inspection Report P H R
record Book (MRB) Specifications Applicable Code & Standards Applicable Code & Standards
MTC/ Inspection
Document Review, L03, L06, Inspection Reports L03, L06, Inspection Reports Reports/ Applicable
19 EC/SQ Clearance 100% P -- H Refer Note no.- 6
Completion of all activities as per ITP & ICP Formats.
ICP & ITP sign-off
Notes:
1) This is Indicative ITP only. Vendor to cover all major stages in line with Data sheet, Drawings, Relevant MR, Statutory requirements if any and Governing Code Guideline and submit detailed ITP for RIL approval.
2) Requirements of raw material, Inspection & Testing shall be as per RIL Specifications, Material Requisition, PO etc.
3) Material from China & East European countries not allowed. Material & bought out items shall be procured from RIL Approved Sub vendors only.
4) Scope & Extent of Inspection (H, W, RW, R, M) may vary based on Supplier Quality Surveillance level (SQS Level)
5) RIL representative reserves all rights to visit Manufacturer works during any stage of fabrication & Testing
6) Vendor shall upload inspection release note (L09), Material test certificates (L03) & stage inspection reports (L06) as per ITP on RIL portal for review of Jacobs. After review of documents by Jacobs, Engineering Clearance (EC) & Supplier Quality clearance (SQC) will be issued by
Jacobs. After EC SQC clearance RIL will issue SQ & dispatch clearance. RIL may inspect item in any stage during manufacturing. Prior intimation will be provided.
7) All items shall be procured from RIL approved vendors or make list
P = Perform TPIA = Third Party Inspection Agency PREPARED BY CHECKED BY APPROVED BY Approved by Client/Customer:
W = Witness RIL = Reliance Industries Ltd Akshay Kulkarni Mohan Pawar Rangnath Joshi
DEC = Detail Engineering Contractor (M/s. Jacobs), SUPPLIER:- M/[Link] Ltd
R = Review
RW=Random Witness (Minimum 10%)
M = Monitor
H= Hold