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Inspection Test Plan for CAT-C Items

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0% found this document useful (0 votes)
16 views4 pages

Inspection Test Plan for CAT-C Items

Uploaded by

crgweeding44
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Attachment 3, RPMS-ENGG-PRA-GE-041, Rev 00

Vendor Document Review Sheet (DECAL)

PROJECT TITLE: Integrated PV Manufacturing Facility - Ingot Wafer Pilot Plant

VENDOR NAME: Thermax Limited

DOCUMENT TITLE: INSPECTION TEST PLAN FOR CAT-C ITEMS

VENDOR DOCUMENT NO: E306161049

VENDOR REVISION NO: 0

VENDOR DOCUMENT REVIEW FEEDBACK

Permission to proceed does not constitute acceptance or approval of Design Detail, Calculations, Analysis, Test Methods or Materials developed OR selected by Vendor, and does
NOT relieve Vendor from FULL compliance with Contractual Obligations

1 Approved 5 Cancelled / Superseded

2 Approved with comments. Work may proceed.


F Final Certified

3 Revise and Resubmit. Work shall not proceed

4 Retained for Information

Vaibhav Bomble 05.06.2025


By: Date:

Discipline: Mechanical MOC Number: NA PO Number 902-240840462

Equipment No. MS-EWE305-815014 JI Number J22N03

MRQ Number MT-J22N03-D10JEW- MS0028-JSI-Q-01

Program No MRP Number without Vendor Splitting PO Unit No(Plant WBS) Cat. No Seq. No. Rev No

JN3102 MT-J22N03-D1JEW-MS0028-JSI-P-01 - A - E 3 0 5 - A 0 5 - 0 0 7 - 0 0

Page 1 of 1
Classification: Project Confidential

Inspection and Test Plan for CAT- C items

CUSTOMER: - RELIANCE INDUSTRIES LIMITED ITP NO: MT-J22N03-D1JEW-MS0028-JSI-P-01-A-E305-A05-007-00


PROJECT: - E306161 Rev No: 00 Date: 04.06.2025
Detail Engineering Contractor (DEC): - M/s. Jacobs, Manufacturer:- M/s. Thermax Ltd PO No: 902-240840462 SQS Level:
[Link]: - BS EN, ASME RTP-1, ASME SEC X, ASTM, DVS, Applicable Code & Standards, Approved Datasheet & Drawings, Material Requisition, Statutory
Legends: P=Perform, R=Review W= Witness, RW=Random Witness, H= Hold, M= Monitor, A=Approve
standards etc. (as applicable)
AGENCY
EXTENT OF ACCEPTANCE NORMS/ FORMAT OF
SR. NO. ITEM DESCRIPTION CHARACTERISTIC CHECK REFERENCE DOCUMENT REMARKS
CHECK STANDARDS RECORDS SUPPLIER RIL TPIA RIL/ JACOBS

Document Approvals
Approved Drawing
Applicable Code & Standards, Applicable Code & Standards,
1 Design calculation and Drawing Review 100% & design P - A
Data sheet, MR etc. Data sheet, MR etc.
calculations
Specification, Drawing, Specification, Drawing,
2 Inspection and Test Plan Review 100% Applicable Code & Standards, Applicable Code & Standards, Approved ITP P R A
PO PO

Material Identification

If in case UT not done by


Steel Plates, Structural steel, Pipes, Shaft, Flanges, Visual, Dimension, Mechanical, Chemical,
Specification, Drawing, Specification, Drawing, 3.1-MTC/ NABL manufacturer, UT test will be carried
3 Fasteners & welding consumables etc. (as Approved Manufacturer etc./ Lab Test in NABL 100% P R R
Applicable Code & Standards Applicable Code & Standards App lab reports out for ≥16 mm thick for plate, & Dia.
applicable) approved Lab
≥40mm for Rod.

PPH sheet for Ducting, GI sheet for ducting, Visual, Dimension, Review of MTC/ test certificate Specification, Drawing, Specification, Drawing, 3.1-MTC/ NABL
4 100% P R R
EPDM for expansion bellow, etc. etc. (as applicable) Applicable Code & Standards Applicable Code & Standards App lab reports

Visual, Dimension, Review of Manufacturer Specification, Drawing, Specification, Drawing,


5 Gasket (as applicable) 100% MTC/COC P R R
Test Certificate Applicable Code & Standards Applicable Code & Standards

Final Inspection

Visual (Surface defects, Free from defects,


Specification, Drawing, Specification, Drawing,
foreign matter, etc.),
6 Visual & Dimensional Inspection 100% Applicable Code & Standards, Applicable Code & Standards, Inspection Report P W R
Dimensions, Orientation, Fitment (as
Approved Procedure Approved Procedure
applicable) etc.

Specification, Drawing, Specification, Drawing,


7 Foundation Bolt Visual & Dimension 1 No/ Size/ Type Applicable Code & Standards, Applicable Code & Standards, Test Report P W R
Approved Procedure Approved Procedure

Specification, Drawing, Specification, Drawing,


8 Expansion Joint Visual, Dimension, Orientation etc. 1 No/ Size/ Type Applicable Code & Standards, Applicable Code & Standards, Test Report P W R
Approved Procedure Approved Procedure
Visual, Dimension, Orientation, Fitment (if Specification, Drawing, Specification, Drawing, NDT report review by TPIA for weld
9 Structure for Scrubber, Stack & Duct applicable), weld visual, Painting (DFT, Shade 100% Applicable Code & Standards, Applicable Code & Standards, Test Report P W R joints.
verification) etc. Approved Procedure Approved Procedure

Specification, Drawing, Specification, Drawing, Review of MTC (EN10204- 3.1)


Visual, Dimension, Orientation, weld visual,
10 Ducting (MS) 100% Applicable Code & Standards, Applicable Code & Standards, Test Report P W R for chemical & Mechanical
Painting (DFT, Shade verification) etc.
Approved Procedure Approved Procedure properties (as applicable).

Specification, Drawing, Specification, Drawing,


11 Ducting (GI & PPS/ FRP) Visual, Dimension, Orientation, etc. 100% Applicable Code & Standards, Applicable Code & Standards, Test Report P W R Review of MTC/ test certificates.
Approved Procedure Approved Procedure

Specification, Drawing, Specification, Drawing, Review of MTC (EN10204- 3.1)


Piping, metallic & non-metallic pipes, fittings, flanges,
12 Visual, Dimension etc. 100% Applicable Code & Standards, Applicable Code & Standards, Test Report P W R for chemical & Mechanical
etc.
Approved Procedure Approved Procedure properties (as applicable).
Review of RMTC, Visual, Dimension, Make,
Valve- (MOC- PP) Specification, Drawing, Specification, Drawing,
Type etc. Visual- 100%, & Dimension- RW
13 NRV, Ball Valve, Flow Control Valve, On-Off Valve, 100% Applicable Code & Standards, Applicable Code & Standards, Test Report P RW R
Review of test certificate for Hydro shell, seat, by TPIA.
Butterfly Valves, etc. Approved Procedure Approved Procedure
& Functional test (as applicable) etc.

RPMS-PROC-ITP-MS-009 Rev 00 Page 1 of 3


Classification: Project Confidential

Inspection and Test Plan for CAT- C items


CUSTOMER: - RELIANCE INDUSTRIES LIMITED ITP NO: MT-J22N03-D1JEW-MS0028-JSI-P-01-A-E305-A05-007-00
PROJECT: - E306161 Rev No: 00 Date: 04/06/2025
Detail Engineering Contractor (DEC): - M/s. Jacobs, Manufacturer: - M/s. Thermax Ltd PO No: 902-240840462 SQS Level:

[Link]: - BS EN, ASME RTP-1, ASME SEC X, ASTM, DVS, Applicable Code & Standards, Approved Datasheet & Drawings, Material Requisition, Statutory
Legends: P=Perform, R=Review W= Witness, RW=Random Witness, H= Hold, M= Monitor, A=Approve
standards etc. (as applicable)

AGENCY
EXTENT OF ACCEPTANCE NORMS/ FORMAT OF
SR. NO. ITEM DESCRIPTION CHARACTERISTIC CHECK REFERENCE DOCUMENT REMARKS
CHECK STANDARDS RECORDS
SUPPLIER RIL TPIA RIL/ JACOBS

Review of RMTC, Visual, Dimension, Make, Type Specification, Drawing, Specification, Drawing,
Valve- (MOC- MS/SS) etc. Visual- 100%, & Dimension- RW
14 100% Applicable Code & Standards, Applicable Code & Standards, Test Report P RW R
Ball Valve, Needle Valve etc. Review of test certificate for Hydro shell, seat, & by TPIA.
Functional test (as applicable) etc. Approved Procedure Approved Procedure
All Field Instruments- as Differential pressure
Specification, Drawing, Specification, Drawing,
transmitter, pressure gauge, level transmitter, pH & Visual, Dimension, Model, Make, Ratings, Range, Manufacturer Test
15 100% Applicable Code & Standards, Applicable Code & Standards, P RW R Visual- 100% by TPIA.
conductivity sensor with transmitter, level switch, Calibration certificates, Name plate/Tag Plate etc. Report
Approved Procedure Approved Procedure
lighting arrestor, Aviation Lamp, etc.

16 Scope Verification (BOM verification) Visual 100% Drawing/ Applicable data sheet Drawing/ Applicable data sheet Inspection Report P W R

Final documentation, Sign off ITP & Manufacturer Compliance to ITP, Drawings, Requisition & Specification, Drawing, Specification, Drawing,
17 100% Inspection Report P H R
record Book (MRB) Specifications Applicable Code & Standards Applicable Code & Standards

IRN (Inspection Release Note)- (For issuance of


MTC/ Inspection
Dispatch clearance: After successful final L03, L06, Inspection Reports L03, L06, Inspection Reports
18 Document Review 100% Reports/ Applicable P H H Refer Note no.- 6
inspection by TPIA, Inspection release note will be
Formats
issued by TPIA)

MTC/ Inspection
Document Review, L03, L06, Inspection Reports L03, L06, Inspection Reports Reports/ Applicable
19 EC/SQ Clearance 100% P -- H Refer Note no.- 6
Completion of all activities as per ITP & ICP Formats.
ICP & ITP sign-off

Notes:
1) This is Indicative ITP only. Vendor to cover all major stages in line with Data sheet, Drawings, Relevant MR, Statutory requirements if any and Governing Code Guideline and submit detailed ITP for RIL approval.
2) Requirements of raw material, Inspection & Testing shall be as per RIL Specifications, Material Requisition, PO etc.

3) Material from China & East European countries not allowed. Material & bought out items shall be procured from RIL Approved Sub vendors only.

4) Scope & Extent of Inspection (H, W, RW, R, M) may vary based on Supplier Quality Surveillance level (SQS Level)

5) RIL representative reserves all rights to visit Manufacturer works during any stage of fabrication & Testing

6) Vendor shall upload inspection release note (L09), Material test certificates (L03) & stage inspection reports (L06) as per ITP on RIL portal for review of Jacobs. After review of documents by Jacobs, Engineering Clearance (EC) & Supplier Quality clearance (SQC) will be issued by
Jacobs. After EC SQC clearance RIL will issue SQ & dispatch clearance. RIL may inspect item in any stage during manufacturing. Prior intimation will be provided.

7) All items shall be procured from RIL approved vendors or make list

P = Perform TPIA = Third Party Inspection Agency PREPARED BY CHECKED BY APPROVED BY Approved by Client/Customer:

W = Witness RIL = Reliance Industries Ltd Akshay Kulkarni Mohan Pawar Rangnath Joshi
DEC = Detail Engineering Contractor (M/s. Jacobs), SUPPLIER:- M/[Link] Ltd
R = Review
RW=Random Witness (Minimum 10%)
M = Monitor
H= Hold

RPMS-PROC-ITP-MS-009 Rev 00 Page 2 of 3


Classification: Project Confidential

Customer comments Resolution Sheet


Sr. Cluase
Document Document No. Customer comments Thermax Reply.
No. no.
Noted, & applicable comments incorporated in
revised ITP- refer clause no.-4.
Add MOC of Non mettalic items, MOC of valves, GI
1 3 For more constructional details will share the
Sheet, FRP, EPDM, fittings etc.
detailed drawing during the inspection/
document review.
Noted, & incorporated in revised copy- refer
2 3 Mentioned 16mm, instead of 20mm
remark column.
3 5 to 10 For RIL TPIA- mentioned "W" instead of "RW". Noted, & incorporated in revised copy.
4 6. 7 Extend of check- mentioned as "01 No./ size/ type". Noted, & incorporated in revised copy.
Noted, & incorporated in revised copy. Refer
5 7 Structure for Scrubber, Stack & Duct
clause no.9.
Noted, & incorporated in revised copy. Refer
6 8 Add- Weld Visual, Painting (DFT, Shade verification)
clause no.9.
Noted, & incorporated in revised copy. Refer
7 8 Add Remark- "NDT report review by TPIA for weld joints".
clause no.9.
Add in Separate row for GI and FRP ducting and testing Noted, & incorporated in revised copy. Refer
8 9
of GI and FRP review in test certificate clause no.11.
9 INSPECTION TEST PLAN FOR MT-J22N03-D1JEW-MS0028-JSI-P- 9, 10, 11 Add- EN10204-3.1 Noted, & incorporated in revised copy
CAT-C ITEMS 01-A-E305-A05-007-00 Add -Separate row for mettalic and non mettallic pipes, Noted, & incorporated in revised copy. Refer
10 10
fitting, flange and valves (as applicable) clause no.12.
Alpplicable clauses incorporated in revised ITP,
[Link] - NRV, Ball valve, Needle valve (PMI "W" by TPIA), Refer clause no.- 13.
Flow control valve, on off valve, Butterfly valves, 2. 1) Noted.
Needle valve PMI "W" by TPIA, 2) Considering the small qty. supply, will submit
11 11
3. RMTC, hydro shell, seat and functional test to be "R" by the TC & undertaking.
TPIA in MTC as per 3.1, 3) Noted, will submit Manufacturer TC for
[Link] 100%W by TPIA & dimension "RW" by TPIA review.
4) Noted.
12 11, 12 Add- Visual 100% Noted, & incorporated in revised copy
Add all instruments used in package - Differential
pressure transmitter, pressure gauge, level transmitter, Noted, & incorporated in revised copy. Refer
13 12
pH & conductivity sensor with transmitter, level switch, clause no.14.
pressure transmitter etc.
14 13 Mark- "W" for RIL TPIA Noted, & incorporated in revised copy.

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