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PVH Visual Inspection QC Manual

The QC Training Manual outlines the visual inspection process for various clothing items, including tops, bottoms, knits, and sweaters, emphasizing the importance of understanding product-specific requirements. It includes examples of major faults and acceptable standards for construction and workmanship. Factory Certified auditors are expected to familiarize themselves with the terminology and common defects relevant to their products.

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0% found this document useful (0 votes)
32 views41 pages

PVH Visual Inspection QC Manual

The QC Training Manual outlines the visual inspection process for various clothing items, including tops, bottoms, knits, and sweaters, emphasizing the importance of understanding product-specific requirements. It includes examples of major faults and acceptable standards for construction and workmanship. Factory Certified auditors are expected to familiarize themselves with the terminology and common defects relevant to their products.

Uploaded by

raniazclever06
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

QC TRAINING MANUAL

PVH VISUAL INSPECTION


REFERENCES

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QC TRAINING MANUAL
Highlights:
– All examples provided in this exercise booklet are general and may vary by product type, brand & division.
PVH technical packs and directives provide exact details on requirements per product.
– Additional references & product manuals will be provided whenever applicable
– The Factory Certified auditors are required to learn basic concepts and terminology relevant to products
manufactured in each factory, but other information and terminology commonly used by your factory but
are not included herein.

Expectations:
– Complete and understand the content & terminology in this booklet, including all common defects shown
on this visual reference guides. .

Sequence of Visual Inspections:


A. Tops

B. Bottoms

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QC TRAINING MANUAL
- WOVENS
A. TOPS - MAJOR FAULTS

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COLLAR SHOULD
BE SOLID

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9-10 SPI
QC TRAINING MANUAL
GOOD AND BAD CONSTRUCTION/WORKMANSHIP
EXAMPLES (Poor Examples are Major Faults)

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QC TRAINING MANUAL
- WOVENS
B. BOTTOMS (Poor Examples are Major Faults)

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Good and Band Examples of Dress Pants/Chinos

Good fit appearance

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Poor Pocket Openings Setting

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- KNITS/SWEATERS
B. KNITS

Crease Mark on Shoulder Seam No Crease Mark on Shoulder Seam

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PDM requires slight puckering, garment flat


pressed

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- KNITS/SWEATERS
LEGIBLE HEAT SEALED LABEL
B. SWEATERS

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Embroidery placement should follow pdm

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ACCEPTABLE PUCKERING SAMPLE

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FOLDING/PACKING VISUAL REFERENCES

COLLAR FOLDING MOLD/TABLE

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Finishing Visual References – SHIRTS

POOR FOLDING/COLLAR SHAPE – MAJOR FAULTS

Excessive fullness on
folding sleeves

Inconsistent collar shape and tie space

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Note: MAJOR FAULTS

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Common questions

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The alignment with PVH technical packs is vital in determining product requirements as it ensures that each product adheres to the specific criteria set by the brand, covering aspects from construction to visual elements. This alignment guarantees consistency and quality across the brand's diverse product lines, adapting to the exact requirements of each product category and market .

An 'acceptable puckering sample' should demonstrate slight puckering as required by the product development manual, and the garment must be flat pressed to enhance the appearance and structure, as noted in the QC Training Manual .

Inconsistent collar shape and tie space impact garment quality by causing an uneven and sloppy appearance, which may undermine the garment's perceived value and functionality. Consistent construction in these areas is critical for maintaining the garment's aesthetic appeal and uniformity .

The QC Training Manual identifies excessive fullness in sleeve folding as a major fault due to its negative impact on the finished appearance of garments. Proper sleeve folding is essential for maintaining a neat and consistent garment profile, while excessive fullness can lead to a cluttered and unprofessional appearance .

Factory certified auditors are expected to understand the content and terminology in the QC Training Manual, including the common defects shown in the visual reference guides. They must complete and grasp the basic concepts relevant to the products manufactured in each factory, even if other commonly used information and terminology are not included in the manual .

The visual inspection sequence in the QC Training Manual starts with tops before proceeding to bottoms. This sequence is likely designed to address structural and aesthetic inspections methodically, but the details of the exact differences in the sequence are not specified, suggesting a general adherence to major fault identification across both categories .

Poor workmanship examples for woven tops and bottoms are classified as major faults in the QC Training Manual. This classification is due to visible defects that compromise the structural integrity or aesthetic appeal of the item, such as poor pocket opening setting or inconsistent collar shapes .

The QC Training Manual employs visual references to enhance understanding by providing concrete examples of garment defects, which are essential for training auditors to identify and evaluate issues effectively. These references serve as a supplement to textual descriptions, ensuring that auditors can recognize defects in a range of contexts and product types .

Having solid collars on tops is crucial as it contributes to the garment's overall look and structural integrity. A solid collar ensures that the garment maintains a professional appearance and functions correctly, avoiding issues such as limpness that may arise during wear .

For knits and sweaters, the QC Training Manual specifies that labels must be legible and heat sealed, ensuring durability during washing and wear. Additionally, the embroidery placement should follow the product development manual (PDM) guidelines to ensure consistency across products .

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