Power Conditioners and UPS Overview
Power Conditioners and UPS Overview
1. Overvoltage or voltage swell – the voltage magnitude is substantially higher than its
nominal value for a sustained period of a few cycles.
2. Under voltage or voltage sag or brownout – the voltage is substantially lower than
its nominal value for a few cycles.
3. Outage or blackout – the utility system voltage collapses for a few cycles or more.
4. Voltage spikes – these are superimposed on the normal 60 Hz waveforms and occur
occasionally (not on a repetitive basis).
5. Chopped voltage waveform – repetitive chopping of the voltage waveform and
associated ringing as shown below.
Fig.5.1
6. Harmonics – a distorted voltage wave form as shown below, contains harmonic
voltage components at harmonic frequencies (usually low order multiples of the line
frequency, these harmonics exist on a sustained basis.
Fig.5.2
7. Electromagnetic interference – refers to high frequency noise, which may be
conducted on the power line or radiated from its source.
Sources of Disturbances:
Sources of power line disturbances are very diverse.
- Over voltages may be caused by sudden decreases in the system load, thus causing the
utility voltage to go up.
- Under voltages may be caused by overload conditions, by start of induction motors, or
for many other reasons.
- Occasional large voltage spikes may be a result of switching in or out of power factor
correction capacitors, power lines, or even such things as pump/compressor motors in
the vicinity.
- Chopping of the voltage waveform may be caused by ac-to-dc line-frequency
thyristor converters, if such converters are used to interface the power electronic
equipment with the utility system. These converters produce a short circuit on the ac
voltage source through the ac system impedance on a repetitive basis.
- Voltage harmonics may be caused by a variety of sources such as magnetic saturation
of power system transformers and harmonic currents injected by power electronic
loads. These harmonic currents flowing through the ac system impedances result in
harmonic voltages.
- Electromagnetic interference is produced by most power electronics equipment due to
rapid switching of voltages and currents. It can also be produced by other
communication gadgets like cell-phones, radio transmitters and other similar devices.
Effects of disturbances on sensitive equipment:
The effect of power line disturbances on sensitive equipment depends on the following
factors:
1. Type and magnitude of the power line disturbance
2. Type of equipment and how well it is designed
3. Presence of power conditioning equipment
- Sustained over voltages and under voltages may cause equipment to trip out, which is
highly undesirable under certain applications.
- Large voltage spikes may cause a hardware failure in the equipment. (Manufacturers
of sensitive equipment often provide a certain degree of protection by providing surge
arrestors at the input to guard against failures. However, spikes of very large
magnitude in combination with a higher frequency of occurrence can still result in a
hardware failure.)
- Chopped voltage waveforms and voltage harmonics have the potential of interfering
with the equipment if it is not designed to be immune from such effects. (Power
conditioners consisting of filters and an isolation transformer can correct such
problems)
- The effect of power system outage depends on the duration of the outage and the
equipment design.
Sensitive equipment may be found in the following systems:
- Medical facilities
- Life supporting systems
- Data storage and computer systems
- Emergency equipment
- Telecommunications
- Industrial processing
- On-line management systems
2. Explain various types of power line disturbances along with relevant sketch.
Power disturbances are any electrical distortions that cause an electrical power system to
deviate from its normal operational behavior. Since electrical devices are designed and
expected to work at certain steady voltages, power disturbances can wreak havoc on your
devices.
Power disturbances are common occurrences that happen all the time. Whether at home or
work, your electronic devices always risk encountering power disturbances and all their
harmful effects. To help you combat these problems, here are six types of power disturbances
and how you can protect your device from each one of them.
1. Surge/Transient
Fig.5.3
A power surge or power transient is a sudden and brief increase in voltage in an electrical
system. Although brief, the voltage spike coming from a power surge is enough to damage
and cause malfunctions to electronic devices.
Power transients are caused by various reasons, including power grid failure, equipment
failure, lightning strikes, and the sudden turning on and off of large electrical equipment.
Power transients are often the most dangerous type of power disturbance as their effects are
instant and the most damaging. The harmful effects of power transients can easily
be mitigated through surge protection devices. Surge protectors can be integrated into power
strips, convenience outlets, and circuit breakers. Keep note that not all power strips,
convenience outlets, and circuit breakers are rated to handle power transients.
Power strip surge protectors are often the most cost-effective way of protecting from a power
transient as they are inexpensive, easy to carry, and don’t need installation. But if you want a
surge protector already integrated into the house, having convenience outlets and whole-
house surge protectors may be a better investment. You can also protect your devices from
power transients by unplugging your devices during circumstances where the chances of a
power transient are high. Make sure to unplug during a thunderstorm, a power outage, or a
few minutes before the local factory starts operating.
2. Power Outage
Fig.5.4
Power outages are disruptions to the normal flow of electricity, which results in the loss of
power in a household or establishment. Power outages happen due to equipment failure and
malfunctions caused by bad weather, human error, and poorly maintained infrastructures.
Although not as damaging as power transients, the sudden loss of electricity to your device
could still lead to malfunctions and data loss if you were using it before the outage. Power
transients also commonly occur when the power comes back on after a power outage.
Connecting your computer and monitor to an uninterruptible power supply should negate
their harmful effects to protect your device from a power outage and the likely occurrence of
a power transient. Charging your phone through a surge protector should also ensure that they
are safe during and after a power outage.
3. Power Swell
Fig.5.5
Power swell, also known as overvoltage, is a type of power disturbance where the flow of
electricity is over the expected regulated voltage. Overvoltage is different from a power
transient as power transients are sudden voltage spikes lasting only a short period, while a
power swell is the continuous flow voltage that is over the normal voltage level.
A power swell commonly happens during operations of nearby large electrical equipment,
faulty power equipment, and malfunctions in power adapters and chargers. To avoid a power
swell affecting your device, keep electronic devices away from large electrical equipment and
replace damaged power adapters/chargers. You may also consider using an automatic voltage
regulator (AVR), which will regulate the voltage that enters your device.
4. Power Sag
Fig.5.6
Power sag, or under voltage, is the opposite of a power swell. Under voltage is when the
voltage used to deliver power is below the expected voltage. Under volting an entire device
may cause errors and malfunctions if not cause your device to shut down. Furthermore,
prolonged under voltage causes devices to wear faster, reducing their lifespan. Avoid the
damaging effects of under voltage by unplugging your device during brownouts, replacing
any damaged power supply, and using an AVR.
5. Electrical Noise
Fig.5.7
Electrical noise is the random electrical frequencies that affect the smooth transmission of
power from the grid to your device. Electrical noise is very common in houses and
establishments connected to the grid. This is because having a perfectly smooth signal is
nearly impossible unless your power supply runs on batteries or your own off-grid power
system.
Each device will have a tolerance level and sensitivity to electrical noise. For example, some
devices, such as blenders, microwaves, and light bulbs, are highly tolerant to electrical noise.
At the same time, devices such as computers, monitors, and measuring equipment have lesser
tolerance. Furthermore, the quality of parts and manufacturing will also dictate the level of
electrical noise a device can tolerate before it malfunctions. So, if you don’t want electrical
noise to affect your device, buying your electronics from reputable brands will ensure a more
noise-tolerant device. If you aren’t sure about the quality of the devices you already have,
having either an AVR or a UPS should help lengthen your device's lifespan.
6. EMI
Fig.5.8
Electromagnetic Interference (EMI) is an electrical disturbance caused by electromagnetic
induction or electromagnetic radiation coming from high-powered equipment, faulty power
lines, and transmission towers. EMIs may also originate from various natural causes, such as
solar flares, thunderstorms, and volcanic eruptions.
EMI can cause devices to malfunction, corrupt data, disrupt communication systems, and
even permanently destroy devices if the EMI is strong enough. To protect your electronics
from EMIs, distance sensitive devices from high-powered appliances such as motors and
microwaves, ensure proper grounding of your home electric system, and use auto-regulating
power supplies such as AVRs and UPS.
A power conditioner has the ability to regulate and clean AC power by delivering dynamic
power adjustments and removing spikes, surges, noise, sags and frequency irregularities,
which may damage or adversely affect the performance of any equipment load.
Power conditioning is recognized by the IEEE, NEMA and other standards. Power
conditioners are used by both individual users and large corporations. A power conditioner
may also be known as a power line conditioner or a line conditioner.
A power conditioner circuit improves the quality of power supplied to electronic
devices and equipment by protecting against voltage fluctuations, electrical noise, and
other power disturbances.
Power conditioner circuits are used in data centers, medical facilities, industrial
settings, and audio/video equipment for reliable operation.
The proper PCB integration and layout of power conditioner circuits are essential for
achieving reliable and high-performance electronic devices.
Fig.5.9
A power conditioner circuit, also known as a power conditioning circuit, improves the quality
of power supplied to electronic devices and equipment. It protects against voltage
fluctuations, electrical noise, and other power disturbances affecting performance and
reliability. Voltage is delivered at the right level for equipment to work correctly.
Power conditioner circuits are used in data centers, medical facilities, industrial settings, and
audio/video equipment for reliable operation. They can help extend the life of electronic
equipment and devices, prevent data loss, and reduce downtime from power supply problems.
Power conditioner circuits have different features and capabilities depending on their
application and the quality of power available.
Power Conditioner Circuits Can Provide:
Voltage Regulation Voltage regulation capabilities that automatically maintain the voltage within a
specified range
Noise Filtering Filters to reduce electrical noise and provide clean power to the equipment
Surge Protection Surge protection mechanisms to safeguard against voltage spikes or surges caused
by lightning strikes, power grid switching, or other sources
Frequency Frequency regulation capabilities to ensure that the output frequency remains
Regulation within acceptable limits.
Backup Power Backup power functionality, providing a temporary power source during brief
power outages.
Display/Monitoring Displays and monitoring capabilities, allowing users to check the status of the
power supply and connected equipment.
Isolation Isolation transformer to separate connected equipment from the main power
Transformer source to protect against voltage fluctuations and provide additional noise
reduction.
Power conditioner circuits ensure that electronic devices get clean and stable power. These
circuits are often integrated into electronic devices' overall printed circuit board (PCB) design
to enhance their performance and reliability. PCB designers should consider power
conditioner circuits in the following ways:
Signal Integrity: Clean and stable power is essential for maintaining signal
integrity in electronic devices. Power conditioner circuits help reduce electrical noise
and voltage fluctuations, which can impact the performance of digital and analog
signals. PCB designers must consider the placement and routing of power conditioner
components to minimize interference with signal traces.
PCB Layout: Power conditioner circuits, such as voltage regulators, filters, and surge
protectors, are typically integrated into the PCB layout. They are placed strategically
on the board to ensure power is conditioned before it reaches sensitive components
like microprocessors, memory chips, and sensors.
Size and Form Factor: PCB design considers the size and form factor of power
conditioner circuits. These components must fit within the available space on the PCB
while leaving room for other critical components. Power conditioner circuits must be
carefully selected to meet size and thermal requirements.
Trace Routing: Getting conditioned power to different parts of the circuit depends on
how the power traces are routed on the PCB. To ensure an even distribution of
conditioned power, designers need to pay attention to trace widths, lengths, and
impedance matching.
Heat Dissipation: Power conditioner components, like voltage regulators, can
generate heat. PCB designers need to plan for proper heat dissipation by including
heat sinks and thermal vias. It's important to ensure power conditioner components
operate within their specified temperature ranges.
Grounding: For power conditioner circuits to work properly, they need to be
properly grounded. To minimize ground loops and reduce noise, PCB designers need
a solid ground plane and optimized ground paths for power conditioner components.
Voltage Protection: A power conditioner circuit can include protection features like
over-voltage protection, under-voltage protection, and surge suppression. These
protection mechanisms must be correctly integrated into the circuit to respond quickly
to protect sensitive components.
EMI/EMC Compliance: Power conditioner circuits can reduce electromagnetic
interference (EMI) and guarantee electromagnetic compatibility (EMC) on PCBs.
Layout and design are essential to meet regulatory requirements and prevent
emissions that could interfere with other electronics nearby.
Testing and Validation: After the PCB is made, it gets tested and validated, a process
that includes verifying the performance of power conditioner circuits. This ensures
that the power delivered to the components meets the required specifications.
Power conditioner circuits are integral components of PCB design, and their proper
integration and layout are essential for achieving reliable and high-performance electronic
devices. To ensure that the PCB layout operates as intended, PCB designers must consider
the electrical, thermal, and mechanical aspects of power conditioner circuits.
4. Demonstrate construction and working principle of UPS system with neat sketch.
UPS stands for Uninterruptible Power Supply. An Uninterruptible Power Supply (UPS) is an
electrical device used to provide emergency electrical power to different electrical loads in
the case of a main power supply failure. A UPS or uninterruptible power supply uses batteries
and super capacitors to store electrical energy and delivers this stored electrical energy when
the main input power supply fails. However, a typical UPS battery can supply electrical
power for a short duration. Hence, UPSs are mostly used as short run time backup power
sources for small loads. In addition to supplying emergency electrical power to the loads, a
UPS also protects sensitive equipment such as computers, data centers, TV sets, industrial
process control and monitoring systems, and many other electronic devices.
A UPS is commonly used with computers that keep running a computer for a short time,
about 15 to 30 minutes, after the failure of supply mains. Therefore, it prevents the sudden
turn off of the computer and loss of data in the system, and other system failures. These days,
there are several types of UPS systems available in the market. Some smart UPS systems are
also available that come with software components that enables us to automate the switching
function of the backup supply when we are away from the computer system.
Major Parts of an UPS
Following are the main components of a UPS system −
1. Battery − The battery works as the energy storage unit in the UPS system. It provides
the stored electrical energy for a sufficient amount of time during main power failure.
2. Rectifier or Charger Circuit − It converts the supply voltage of 240 VAC into 12 V
(or any other battery voltage) DC. It supplies this rectified DC power to the battery for
storage.
3. Inverter − It converts the DC output power of the battery into ac power to supply the
load during mains power failure.
4. Static Switch − It is a semiconductor device such as a thyristor which transfers the
load from the utility to the inverter (and the inverter to the utility) without any
interruption in the power supply to the load.
Fig.5.17 LC filter
The rectified output when given to this circuit, the inductor allows dc components to pass
through it, blocking the ac components in the signal. Now, from that signal, few more ac
components if any present are grounded so that we get a pure dc output. This filter is also
called as a Choke Input Filter as the input signal first enters the inductor. The output of this
filter is a better one than the previous ones.
ii. Π- Filter
This is another type of filter circuit which is very commonly used. It has capacitor at its input
and hence it is also called as a Capacitor Input Filter. Here, two capacitors and one inductor
are connected in the form of π shaped network. A capacitor in parallel, then an inductor in
series, followed by another capacitor in parallel makes this circuit. If needed, several identical
sections can also be added to this, according to the requirement. The figure below shows a
circuit for π- filter Pi−filter
Fig.5.18 Pi−filter
Working of a Pi filter
In this circuit, we have a capacitor in parallel, then an inductor in series, followed by another
capacitor in parallel.
Capacitor C1 − This filter capacitor offers high reactance to dc and low reactance to
ac signal. After grounding the ac components present in the signal, the signal passes
to the inductor for further filtration.
Inductor L − This inductor offers low reactance to dc components, while blocking the
ac components if any got managed to pass, through the capacitor C1.
Capacitor C2 − Now the signal is further smoothened using this capacitor so that it
allows any ac component present in the signal, which the inductor has failed to block.
7. Explain with neat block diagram the filter for PWM Voltage source inverter.
A complete design procedure for both reactive and passive components of LCL-filter is
demonstrated with a new iterative approach in selection of the filter inductors. The design
process for a two-level VSI is clearly illustrated through an example and the dynamic
response is investigated under insufficient and sufficient damping cases. In this study,
comprehensive analyses have been conducted to maximize the performance and efficiency.
For this purpose, the line current total harmonic distortion (THD) and power factor
performance of the designed system is assessed under various load conditions. Besides, the
effects of the utilization of different PWM patterns on efficiency are compared and contrasted
under different loads with altering switching frequencies. Simulation results validate
theoretical findings throughout the design phase.
LCL line filters have proven to be useful on PWM switching harmonic attenuation and found
to be favorable in comparison to the usual L filters in size and weight aspects. Especially in
high power applications, where the switching frequency is limited to a few kHz, single L
filters becomes bulky and costly. The use of LCL line filters brings the system to a more
compact size and dynamic response of the converter is improved. Nevertheless, LCL-filter
may lead to the amplification of undesired harmonic components around the closed loop
stability boundary due to the presence of a pole pair at the resonant frequency (fres). The
damping of the LCL-filter can be achieved either passively or actively. Passive damping
methods create a considerable amount of power loss for high power applications while the
power loss due to passive damping is negligible for low power applications. On the other
hand, active damping methods could be used for low and medium power applications despite
the complexity in the controllers. Additionally, the existence of passive damping resistors
modifies the LCL transfer function and degrades the advantages in harmonic suppression.
Depending on the PWM switching method, harmonics around fres of the LCL-filter may be
produced unintentionally; however, the passive damping methods guarantee the stability of
the converter.
The system analyzed in this paper is shown in Fig.5.19. On the admittance transfer function
between Ig and converter-side voltage of two-level VSI (Vc) in, equivalent series resistances
(ESRs) of inverter-side inductance (Lc), grid-side inductance (Lg) and filter capacitance (Cf)
are neglected and this assumption has no crucial effect on the analysis and provides a worst
case scenario to reach stability. The reduction in switching ripple is targeted with the addition
of a capacitor and a second inductor in contrast to a standard L filter design. The high
frequency ripple is filtered through the LC part. Low frequency fundamental current is not
affected by the capacitive part; hence, the current controllers are designed as if there is not
(Cf) present in the circuit.
Ferroresonant chargers have many limitations including lack the sophisticated control
circuitry to give batteries what they need. As a result, these chargers may work well with
flooded batteries, but can easily overcharge and damage more delicate modern sealed
batteries. In addition, ferroresonant chargers are very sensitive to slight changes in line
frequency and have low efficiencies since the ferroresonant transformers dissipate more heat
than conventional transformers. These chargers are large and bulky, quite heavy, and they
make an audible humming noise while charging.
[Link] Chargers:
SCR battery chargers use SCRs (silicon controlled rectifiers) along with conventional
transformers to regulate the charger output (see Fig. 5.24). Since the SCR switching action is
controlled, SCRs provide more precise control of output voltage and can be easily interfaced
with a microprocessor to implement various charging profiles. Unlike ferroresonant types,
SCR chargers are less sensitive to line frequency variations and work well with all types of
batteries including sealed types.
Fig.5.25: Typical isolated high frequency battery charger employing a high frequency
transformer
The main advantage of high frequency battery chargers over Ferro and SCR chargers is the
significant size and weight reduction of the isolation transformer and the subsequent
improvement in transformer efficiency. Note that the size of an isolation transformer is
inversely proportional to the operating frequency, i.e. the higher the operating frequency, the
lower the transformer size. For example, a high frequency transformer operating at 60kHz is
ideally 10,000 times smaller than a low frequency 60Hz transformer and is much more
efficient.
9. Discuss construction and working of various types of charger with neat diagram.
Ferroresonant chargers have many limitations including lack the sophisticated control
circuitry to give batteries what they need. As a result, these chargers may work well with
flooded batteries, but can easily overcharge and damage more delicate modern sealed
batteries. In addition, ferroresonant chargers are very sensitive to slight changes in line
frequency and have low efficiencies since the ferroresonant transformers dissipate more heat
than conventional transformers. These chargers are large and bulky, quite heavy, and they
make an audible humming noise while charging.
[Link] Chargers:
SCR battery chargers use SCRs (silicon controlled rectifiers) along with conventional
transformers to regulate the charger output (see Fig. 5.24). Since the SCR switching action is
controlled, SCRs provide more precise control of output voltage and can be easily interfaced
with a microprocessor to implement various charging profiles. Unlike ferroresonant types,
SCR chargers are less sensitive to line frequency variations and work well with all types of
batteries including sealed types.
Fig.5.25: Typical isolated high frequency battery charger employing a high frequency
transformer
The main advantage of high frequency battery chargers over Ferro and SCR chargers is the
significant size and weight reduction of the isolation transformer and the subsequent
improvement in transformer efficiency. Note that the size of an isolation transformer is
inversely proportional to the operating frequency, i.e. the higher the operating frequency, the
lower the transformer size. For example, a high frequency transformer operating at 60kHz is
ideally 10,000 times smaller than a low frequency 60Hz transformer and is much more
efficient.
10. Explain in detail, the boost charger working with neat diagram.
Boost charging means, the charging of a battery from discharged condition to a fully charged
condition. In this mode, a constant current process is followed for efficient charging. During
boost charging battery voltage varies from 1.85V/cell to 2.75V/cell. In between these, the
point 2.35 V/cell is called the gassing point i.e. gassing starts at this point. Beyond this point,
the charging current must be restricted to a certain limit, otherwise, that may damage the
plates or may affect the life of the battery. Therefore, to charge a discharged battery
efficiently, a two-step constant current process is the best process. If the battery is discharged
and demands current over a set limit, the Boost charger is switched on. The boost charger is
switched off automatically on the battery reaches the desired voltage level. During Boost
operation, the FCBC battery is connected to load through the tapped cell and diode.