WASTE WATER TREATMENT PLANT (WWTP)

TRAINING PRESENTATION
JAKARTA-INDONESIA
MUARA TAWAR COMBINED CYCLE
POWER PLANT BLOCK 2, 3 & 4 ADD-ON PROJECT OF 650 MW
CONTENT

1. Feed-Product Quality & Quantity

2. Waste Water Treatment Process
3. Waste Water Treatment Operation
4. Operation Check
5. Troubleshooting

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FEED-PRODUCT QUALITY &
QUANTITY

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 FEED QUALITY AND
QUANTITY
Irregular Waste Water Oily Waste Water-1
m3/cycl
Quantity 250 Quantity 600 m3/d
/w
25 m3/h
10,4 m3/h
Irregular WW pH 1 ~ 14 -
pH 6~9 - Oily Waste Water - 1
TSS <100 mg/L
TSS <500 mg/L
COD - mg/L
COD - mg/L
BOD - mg/L
BOD - mg/L
FOG <300 mg/L
FOG - mg/L

Oily Waste Water-2

Regular Waste Water
Quantity 10 m3/d
Quantity 925 m3/d 10 m3/h
41 m3/h pH 6~9 -
Regular WW pH 1 ~ 14 - TSS <100 mg/L Oily Waste Water - 2
TSS <100 mg/L COD - mg/L
COD <150 mg/L - mg/L
BOD
BOD <75 mg/L FOG <300 mg/L
FOG - mg/L
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 PRODUCT QUALITY
AND QUANTITY
Treated WW
Quantity 1848 m3/d
77 m3/h
Treated WW
Treated Irregular and pH 6~9 -
Quantity 10 m3/d Treated Oily Waste
SS <30 mg/L
Regular WW COD <300 mg/L
10 m3/h Water - 2
Free Oil <5 mg/L
BOD <150 mg/L
Iron <1 mg/L
Free Oil <5 mg/L

Treated WW
Treated Oily Waste Quantity 600 m3/d
Water - 1 25 m3/h
Free Oil <5 mg/L

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WASTE WATER TREATMENT
PROCESS

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FLOW PROCESS

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PROCESS DESCRIPTION

 The waste water generated from Block 2, 3 & 4 will be treated in a new Waste
Water Treatment System. The waste water treatment system will be designed
to produce an effluent whose pH is not lower than 6.0 and not higher than 9.0.
 The quality of treated water will meet the requirements of “Peraturan Menteri
Negara Lingkungan Hidup Nomor 08 Tahun 2009 tentang Baku Mutu Air Limbah
bagi Usaha dan/atau Kegiatan Pembangkit ListrikTenagaTermal”
 The regular waste water will be agitated in the regular waste water pond
and the irregular waste water will be agitated in the unit neutralization pit
to make the water quality consistent.

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PROCESS DESCRIPTION

 It will be sent to the pH control and oxidation pit. After its pH value has been
adjusted to an optimum level for coagulation, the coagulant will be injected
into the waste water. Then, the waste water will be sent to the mixing pit
where coagulant aid is injected for flocculation process. The waste water will
be sent to coagulation - sedimentation tank where suspended solid is
removed.
 The clear water from the coagulation - sedimentation tank will be collected in
the clear water pit & then pumped into the filter. The water used for filter
washing is returned to the regular waste water pond and treated again.
 After pH value has been regulated in the neutralizing pit to permissible levels,
water will be discharged into the sea through the purified waste water pit.

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PROCESS DESCRIPTION

 If the pH value of the clear waste water does not meet the specified level,
discharge of waste water into the sea will be suspended and such water will be
returned to the waste water storage pond and treated again.
 The suspended solid removed in the coagulation - sedimentation tank will be
collected and concentrated in a sludge enrichment tank & will be sent to the
sludge storage pond to further enrich the sludge through natural
sedimentation. After undergoing this process, the suspended solids will be
disposed off by truck.
 The oily waste water comes from Transformer Area, STG Building Sump, and
HRSG Area Oily Sump, will be led to the new oil water separator located in
transformer yard area, where oil & clear water will be separated.

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PROCESS DESCRIPTION

 Clear water will be led to the nearest storm water drains by effluent pump and
oil will be transferred to the oil drum by oil discharge pump.
 The oily waste water from EDG Area Waste Water Sump and Auxiliary Boiler
Waste water sump will be treated in the oil separator located in WWTP area.
Clear water will be led to the nearest storm water drains by gravity, and oil will
be transferred to the oil drum by oil discharge pump.

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WASTE WATER TREATMENT
OPERATION

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 OPERATION REGULAR
AND IRREGULAR POND

ECP area WW sump, H2 plant area WW sump, MSF

REGULAR WASTE desalination plant WW, workshop and chemical lab,
WATER condenser sump pit, condenser rejection blok 2,3,4, HRSG
bypass stack, HRSG chemical cleaning blok 2,34,

IRREGULAR WASTE
HRSG blow out blok 2,3,4
WATER

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 OPERATION REGULAR
AND IRREGULAR POND

 Agitating blower (00GNK86AA191/00GNK87AA191) will

supply air to this two pond.
 Regularly, operator shall do sampling on inlet irregular waste
water to check the COD concentration through laboratory
analysis.
PROCESS  In case of COD concentration on the irregular waste water
more than 300 mg/L, manually NaClO will be injected by
NaClO dosing pump (00GNN66AP001/00GNN67AP001) until
COD concentration less than 300 mg/L.
 In addition, unit neutralization pit pump can not be run if the
COD concentration more than 300 mg/L.
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 OPERATION PH
CONTROL OXIDATION

 Waste water ussually is unstable in pH, before going to

another step, need to adjust pH. When low pH injection for
NaOH will come, and when high pH injection for HCl will
PROCESS
come.
 In pH control oxidation pit also use FeCl3 as coagulant and it
controlled by pump stroke dial.

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 OPERATION COAGULATION
SEDIMENTATION

 Before process water going to Coagulation Sedimentation Pit

(00GND28BB001), it was injected by coagulant aid (A-
Polymer) in mixing pit (00GND27BB01).
 A-Polymer injection amount is controlled by pump stroke dial.
The injection purposed to maked a floc. “Floc making” is
PROCESS important adjustment target.
 If you cannot see a good floc (few mm size) at Coagulation
Sedimentation Pit, Coagulant or Polymer are not enough. As
another factor coagulation has proper pH range. It is changed
sometimes by incoming water ingredient condition. On this
condition, our target for pH range is around 6.5 - 7.
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 OPERATION FILTER

 Filter system can remove big particle and decrease turbidity

 Filter system are in the category of rapid gravity filtration
where water level / head above of the media forced the water
to penetrate the filter media. Media used in the filter system is
sand (coarse and fine) and anthracite with a certain thickness
PROCESS
to optimize the screening process.
 Likes the other filters, in this process after running for certain
time the filter will be blockage (clogging) in the media so that
needs to be done backwashing process (backwash) to remove
dirt that clogged the filter media.
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 OPERATION FILTER

 Filters system are designed to operate for for 23 hours

continuous service per day and regeneration sequence 1 time
per day.
 Sequence of regeneration such as: drain 8,5 minutes, air wash
for 10 minutes, backwash for 10 minutes, settling for 2
PROCESS
minutes and rinse for 5 minutes.
 After backwash, need to be done rinse (flushing) before the
unit back in operation. The purpose of this flushing is to
achieve a quality product from filter as expected before going
to the next unit.
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 OPERATION MODE
FILTER

STOP Master Switch is OFF.

STANDBY Master Switch ON but conditions are not satisfied for service.

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 OPERATION MODE
FILTER

Blow down vessel internal retention water because it has

possibility that it is being worse.
SERVICE BLOW
This step is omitted when system from stop before
service.

Treat water by filtration. By long time filtration,

SERVICE differential pressure becomes high by rubbish, floc
clogging. Backwash process is necessary periodically.

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 OPERATION MODE
FILTER

Step Explanation
Drain 1 Reduce the water level into desired expanded media
height as per backwash design criteria
Drain 2 Reduce the water level into desired expanded media
height as per backwash design criteria, release the air
trapped inside the vessel and prepare the filter system
into the next process “Air Wash”
Air Wash This process will use Filter system Backwash Blower as
BACKWASH sole source for air during this step. The air will break the
clogged media filter so that it will be easy for removal
process of suspended solid from the body of media filter.
Backwash 1 Induce a low flow to Filter system media (counter current
flow) to fluidize bed since there are different type
(different SG value) of media used in one vessel.
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 OPERATION MODE
FILTER

Step Explanation
Backwash 2 Induce a high flow to Filter system media to achieve
desired expanded height. Filter media other than gravel is
lifted up and light turbidity ingredient (rubbish, floc) in
filter media is washed away to external. Heavy clogging
causes drop to vessel bottom.
Settling Expanded filter media layer is settled down in this time.
BACKWASH Rinse As preparation for next “Service” step.
Heavy clogging causes drop to vessel bottom by
“Backwash”.
is washed away by downstream flow

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 OPERATION
NEUTRALIZING

 pH of filtered water from filter is monitored on N-Pit. N-Pit is equipped with

pH controller, one (1x100%) agitator, level switch, and two (2x100%) N-Pit
pumps.
 pH monitoring and recording is done here and an alarm will be triggered
when pH out of range 6 – 9.
PROCESS  If targeted pH value cannot be reached, N-Pit pump will transfer the
treated water back to regular ww storage pond & unit neutralization pit.
 N-Pit pump will be operated in accordance with pH controller and water
level of the pit. The flow transmitter will be installed at the N-Pit pump
outlet. Any indication and recording there from will be made on the panel in
the waste water treatment equipment control room.
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 OPERATION OILY
WASTE TREATMENT

The oily waste water comes from Transformer Area, STG Building Sump, and
HRSG Area Oily Sump, will be led to the new oil water separator located in
transformer yard area, where oil & clear water will be separated.
Clear water will be led to the nearest storm water drains by effluent pump and
oil will be transferred to the oil drum by oil discharge pump.
PROCESS
The oily waste water from EDG Area Waste Water Sump and Auxiliary Boiler
Waste water sump will be treated in the oil separator located in WWTP area.
Clear water will be led to the nearest storm water drains by gravity, and oil will
be transferred to the oil drum by oil discharge pump.

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 OPERATION CHECK

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 ROUTINE CHECK

Field maintenance shall be carried out periodically to

ensure stable operation of the SYSTEM and to confirm
Field Surveillance that no remarkable differences exist between variables
indicated on the panel and on the local instruments.

Parameter Monitoring The following items shall be checked and recorded

and Data Recording periodically to ensure that the SYSTEM is running
properly..

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 ROUTINE CHECK

Periodically, complete feed and product water analysis

Laboratory Water should be conducted in trusted laboratory to cross check
Analysis the validation of field instrument and the conformance to
the design basis value

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 TROUBLESHOOTING

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GENERAL
TROUBLESHOOTING:
FILTER SYSTEM

Symptom Possible Cause Corrective Action

Check the differential
Low product flow Too much solid accumulates pressure between inlet and
rate on the media surface outlet filter. Perform Filter
backwash manually.
Check the differential
High product Too much solid accumulates pressure between inlet and
turbidity on the media surface outlet filter. Perform Filter
backwash manually.
Differensial Perform Filter backwash
Too much solid accumulates
Pressure manually. Take longer time if
on the media surface
≥ 1 Bar necessary.
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 THANK YOU

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