APPENDIX-L1

1.0. CONSTRUCTION, INSTALLATION, PRE-COMMISSIONING,

COMMISSIONING AND START UP.
The construction progress will be measured in accordance with the standard
Work Breakdown Structure (WBS), by quantitative work volume which will be based
on the Bill of Quantities (BOQ).

The following functional work breakdown will be applied for the progress
measurement of the construction:

Weighted Cumulative
Sr. No. Discipline
% Weighted %
1.1 Construction Works 80.0% 80.0%
1.1.1 Civil Works 25.0% 20.0%
1.1.2 Mechanical Works 50.0% 60.0%
1.1.3 Electrical Works 15.0% 72.0%
1.1.4 Instrumentation Works 10.0% 80.0%
1.2 Commissioning & Start Up 20.0% 100.0%

1.1 Construction Works

1.1.1. CIVIL WORKS

The breakdown of the civil works into various sub-categories is given below:

Weighted
Sr. No. Discipline
%

[Link] Pipe Rack, Pipe Sleepers / Supports 3.5%

[Link] Equipment & Tank Foundations 47.5%
[Link] RCC Building 17.0%
[Link] Steel Structure Sheds 2.0%
[Link] Porta Cabins 2.5%
[Link] Culverts 1.0%
[Link] Underground Services 3.0%
Leveling / Grading Works, Concrete /Gravel Paving,
[Link] Road Works 13.5%

[Link] Boundary Wall / Fencing & Gate 10.0%

[Link]. Pipe Racks, Pipe Sleepers / Supports

Cumulative
Stage Weighted %
Weighted %

Layout and Marking 4.0% 4.0%

Excavation for Foundation 15.0% 19.0%
Blinding Concrete 5.0% 24.0%
Formwork for Foundations 20.0% 44.0%
Rebar placing and binding 20.0% 64.0%
Concreting and Curing etc. 30.0% 94.0%
Back Filling 4.0% 98.0%
Punch list 2.0% 100.0%

[Link]. Equipment & Tank Foundations

Cumulative
Stage Weighted %
Weighted %

Layout and Marking 5.0% 5.0%

Excavation for Foundation 10.0% 15.0%
Formwork for foundations 10.0% 25.0%
Blinding Concrete 5.0% 30.0%
Rebar placing and binding for
Foundations 15.0% 45.0%
Concreting and curing etc. 48.0% 93.0%
Backfilling / Sand Filling 5.0% 98.0%
Punch List 2.0% 100.0%

[Link]. RCC Buildings

Cumulative
Stage Weighted %
Weighted %

Excavation, compaction, blinding, termite

proofing and concrete of foundation 5.0% 5.0%
Concreting, cable channel, earth filling,
stone soiling and termite proofing works 15.0% 20.0%
upto plinth level.
All concrete and masonry works upto roof
level including concrete of roof beam & slab 25.0% 45.0%
Plaster works including all conduiting piping
and door frame fixing. 15.0% 60.0%
Roof screeding, water proofing, parapet
wall and fixing of door & windows 10.0% 70.0%
Electrical, & Plumbing / drainage fixture,
floor finishing and Painting 15.0% 85.0%
 Testing / commissioning of electrical
plumbing / drainage works and hardware 10.0% 95.0%
Punch List 5.0% 100.0%

[Link]. Steel Structure Sheds

Weighted Cumulative
Stage
% Weighted %
Excavation, compaction, blinding, termite
proofing and concrete of foundation 5.0% 5.0%
Concreting, cable channel, earth filling,
stone soiling and termite proofing works 15.0% 20.0%
upto plinth level.
Erection of Steel Structure & Welding etc. 25.0% 45.0%
Installation of Roofing and wall cladding 25.0% 70.0%
Electrical, fixture, floor finishing and
Painting 15.0% 85.0%
Testing / commissioning of electrical works
and hardware 10.0% 95.0%
Punch List 5.0% 100.0%

[Link]. Porta Cabins

Cumulative
Stage Weighted %
Weighted %

Layout and Marking 5.0% 5.0%

Foundations 5.0% 10.0%
Installation of Porta Cabin 60.0% 70.0%
Electrical / Plumbing & Drainage
Connections & Fixtures 15.0% 85.0%
Testing / commissioning of electrical,
plumbing and drainage 10.0% 95.0%
Punch List 5.0% 100.0%

[Link]. Culverts

Cumulative
Stage Weighted %
Weighted %

Layout and Marking 5.0% 5.0%

Excavation for Foundation 10.0% 15.0%
Blinding Concrete 5.0% 20.0%

Formwork 10.0% 30.0%

Rebar placing and binding 15.0% 45.0%
 Concreting and curing etc. 45.0% 90.0%
Backfilling & Remaking of Road 5.0% 95.0%
Punch List 5.0% 100.0%

[Link]. Underground Services *Activity sum is 95%

Cumulative
Stage Weighted %
Weighted %
Layout and Marking 5.0% 5.0%
Excavation for Trenches / Crossings 23.0% 28.0%
Filling of fine sand 15.0% 48.0%
Blinding Concrete/Brick Laying 10.0% 58.0%
Rebar placing and binding 10.0% 68.0%
Concreting & Curing / Crossings 20.0% 88.0%
Backfilling 10.0% 98.0%
Punch List 2.0% 100.0%

[Link]. Leveling / Grading Works, Concrete / Gravel Paving, Road Works

a. Leveling / Grading Works (9%)

Cumulative
Stage Weighted %
Weighted %
Layout and Marking 10.0% 10.0%
Cutting, Grading & Levelling 40.0% 50.0%
Filling and Compaction 48.0% 98.0%
Punch List 2.0% 100.0%

b. Concrete/ Gravel/ Paving (1.0%)

Cumulative
Stage Weighted %
Weighted %
Layout and Marking 10.0% 10.0%
Excavation & Sub grade Compaction 20.0% 30.0%
Blinding Concrete 10.0% 40.0%
Formwork 10.0% 50.0%

Rebar 10.0% 60.0%

Concreting / Curing etc./ Gravel filling 28.0% 88.0%
Back Filling & Cleaning 10.0% 98.0%
Punch List 2.0% 100.0%
c. Road Works (3.5%)

Cumulative
Stage Weighted %
Weighted %
Layout and Marking/ Sub Grade
Preparation 10.0% 10.0%
Sub base laying and Compaction 30.0% 40.0%
Base coarse, laying and
Compaction 30.0% 70.0%

Carpeting & seal coat 25.0% 95.0%

Punch List 5.0% 100.0%

[Link]. Boundary Wall / Fencing & Gates

Cumulative
Stage Weighted %
Weighted %
Layout and Marking 10.0% 10.0%
Excavation 5.0% 15.0%
Foundation & columns / Fence Post 15.0% 30.0%
Brick Masonry / Chain link Fencing 30.0% 60.0%
Barbed Wire 15.0% 75.0%
Steel Gate / Fence Gate 20.0% 95.0%
Punch List 5.0% 100.0%

1.1.2. MECHANICAL WORKS

The breakdown of the mechanical works into various sub-categories is given

below:

Sr. No. Stage Weighted %

[Link] Reciprocating Compressor Packages Installation 32.0%
Instrument Air & Nitrogen generation Package
[Link] 6.0%
Installation
[Link] Cooling Tower Packages Installation 6.0%
[Link] Hydrate Injection Skids Installation 6.0%

[Link] Slug Catcher Installation 3.0%

[Link] LP Condensate Separators Installation 3.0%

[Link] Blow-case Vessel & Pumps Installation 3.0%

[Link] Piping Shop Fabrication 10.0%

[Link] Piping Field Fabrication Installation 25.0%
 [Link] Misc. Steel Structure Fabrication & Installation 6.0%

[Link] Reciprocating Compressor Packages Installation

Cumulative
Stage Weighted %
Weighted %
Marking/level checking of
5.0% 5.00%
Foundation
Grouting of shims on
10.0% 15.0%
Foundation

Rigging study 10.0% 25.0%

Marking of Equipment 2.0% 27.0%

Placement and fixing on
50.0% 77.0%
Foundation
Initial alignment 5.0% 82.0%

Stress free
3.0% 85.0%
connection Checking

Final alignment 3.0% 88.0%

Protocol witness 3.0% 91.0%

Rotation check 2.0% 93.0%

Hot bolting 2.0% 95.0%

Punch List 5.0% 100.0%

[Link] Miscellaneous Equipment’s Installation

Weighted Cumulative
Stage
% Weighted %
Marking/level checking of
5.0% 5.0%
Foundation

Grouting of shims on foundation 11.0% 16.0%

Rigging study 5.0% 21.0%

Marking of Equipment 5.0% 26.0%

Placement on foundation 45.0% 71.0%

Alignment on X, Y and Z axis 10.0% 81.0%

Fixing 5.0% 86.0%

Protocol witness 3.0% 89.0%

Hot bolting 5.0% 94.0%

 Installation of Filters, Cartridge /
2.0% 96.0%
Strainers Elements etc.

Punch List 4.0% 100.0%

[Link] Slug Catcher Installation

Weighted Cumulative
Stage Weighted %
%
After erection/installation at
foundation 50.0% 50.0%

Punch list clearance 50.0% 100.0%

[Link] Piping Shop Fabrication

Cumulative
Stage Weighted % Weighted %
Marking and cutting of pipes 14.0% 14.0%

Fit up 10.0% 24.0%

Inspection 3.0% 27.0%

Welding 15.0% 42.0%

Inspection (Radiography) 5.0% 47.0%

Inspection (Visual) 1.0% 48.0%

Marking and cutting of support
3.0% 51.0%
Material
Fit up 10.0% 61.0%

Inspection 3.0% 64.0%

Welding 15.0% 79.0%

Inspection 2.0% 81.0%

Inspection (Visual) 1.0% 82.0%

Sand Blasting and Painting 5.0% 87.0%

Stacking of spools in the yard 5.0% 92.0%

Leak Test 2.0% 94.0%

Flushing / Air Blowing 2.0% 96.0%

Punch list 4.0% 100.0%

 [Link] Piping Field Fabrication Installation

Cumulative
Stage Weighted % Weighted %
Fit up for support installation 13.0% 13.0%

Welding 15.0% 28.0%

Inspection 2.0% 30.0%

Inspection (Visual) 1.0% 31.0%

Shifting of prefabricated
3.0% 34.0%
spools at site
Fit up of Piping spools at site 10.0% 44.0%

Inspection 2.0% 46.0%

Welding 15.0% 61.0%

Inspection (Radiography) 5.0% 66.0%

Inspection (Visual) 1.0% 67.0%

Pressure test 12.0% 79.0%

Sand Blasting and Painting 12.0% 91.0%

Hot bolting 3.0% 94.0%

Leak Test 2.0% 96.0%

Flushing / Air Blowing 2.0% 98.0%

Punch list 2.0% 100.0%

[Link] Structure Fabrication Installation

Cumulative
Stage Weighted %
Weighted %
Marking and cutting of material 10.0% 10.00%

Cutting of main members 10.0% 20.0%

Cutting of base plates 10.0% 30.0%

Drilling 13.0% 43.0%

Cutting of
15.0% 58.0%
Secondary members
Drilling of secondary members 10.0% 68.0%

Welding 20.0% 88.0%

Sand Blasting and Painting 10.0% 98.0%

 Punch List 2.0% 100.0%

1.1.3. ELECTRICAL WORKS

The breakdown of the electrical works into various sub-categories is given

below:

Sr. No. Stage Weighted %

[Link] Cable Laying (MCC-CCR / Field Package) 20.0%
[Link] Switchgear/MCC Installation / Modification 20.0%
Works
[Link] Power House (Gas + Diesel Generator) 20.0%
[Link] Earthing Work & Lightning Protection 10.0%
[Link] Plant Lighting Work 10.0%
[Link] Electrical Heat Tracing 5.0%
[Link] Miscellaneous Electrical Equipment 5.0%
Installation
[Link] Cathodic Protection 5.0%
[Link] Cable Termination 5.0%

[Link]. Cable Laying

Cumulative
Stage Weighted % Weighted %

Excavation of cable trench 20.0% 20.0%

Laying of power cable and

20.0% 40.0%
tagging at both ends
Laying of control cable and
tagging at both ends 10.0% 50.0%
Cable dressing 5.0% 55.0%
Back filling of cable
trench(caution tape, sand 20% 75.0%
and bricks to be required)

Installation of Cable Trays 5.0% 80.0%

Termination of power cables 5.0% 85.0%

Termination of control cables 5.0% 90.0%

Punch List 10.0% 100 %

[Link]. Panel Installation (Lighting Distribution Boards) / Modification

Works (MCC ROOM / UPS)
 Cumulative
Stage Weighted %
Weighted %
Case opening and
inspection of Package MCC
Panels, LDBs, UPS for any 5.0% 5.0%
damage due to
transportation
Package MCC Panel, ups &
LDB Placement at field /MCC
40.0% 45.0%
Room, leveling and grouting
etc.
Cable tray (ladder type)
installation/fixing in the 10.0% 55.0%
trench for Power & control
cables
Check & verification of
existing spare breakers to be
35.0% 90.0%
used in MDB, UPS DB &
MCC, &
Termination of power cables.
Earthing of panels 8.0% 98.0%

Punch List 2.0% 100.0%

[Link]. Step-down Transformer Installation

Cumulative
Stage Weighted %
Weighted %

Inspection for any damage

5.0% 5.0%
due to transportation

Installation/Placement of
40.0% 45.0%
equipment

Grouting/Leveling 10.0% 55.0%

Laying, termination and

tagging of incoming and out- 35.0% 90.0%
going cables

Earthing of GAS and DG set 8.0% 98.0%

Punch List 2.0% 100.0%

[Link]. Earthing Works & Lightning Protection

Cumulative
Stage Weighted %
Weighted %

Preparation of earthing pits 25.0% 25.0%

 Insertion of earthing rods into
pits and interconnection of
20.0% 45.0%
earthing pits

Laying of earthing conductor 15.0% 60.0%

Termination of earthing
conductor to individual 15.0% 75.0%
equipment
Installation of lightning
15.0% 90.0%
arrestors

Termination of earthing
8.0% 98.0%
conductor to each
arrestor
Punch List 2.0% 100.0%

[Link]. Plant Lighting Works

Cumulative
Stage Weighted % Weighted %

Checking of pole foundation 5.0% 5.0%

Pole installation 20.0% 25.0%

Installation of lighting
28.0% 53.0%
fixture and JBs on each
pole
Fixing of cable Glands 20.0% 73.0%

Cable termination 20.0% 93.0%

Earthing of each pole 5.0% 98.0%

Punch List 2.0% 100.0%

[Link]. Electrical Heat Tracing

Cumulative
Stage Weighted % Weighted %
Case opening and
inspection of Heat Tracing
material for any damage 5.0% 5.0%
due to transportation
Installation of complete Heat
Tracing Material including of 60.0% 65.0%
Junction boxes
Fixing of cable Glands 10.0% 75.0%
Cable termination 15.0% 90.0%
Earthing of Heat Tracing JB 8.0% 98.0%
Punch List 2.0% 100.0%

[Link]. Electrical Equipment Installation

Cumulative
Stage Weighted % Weighted %

Case opening and inspection for

5.0% 5.0%
any damage due to transportation

Installation/Placement of
25.0% 30.0%
equipment
Grouting/Leveling/Installation of
equipment channels/fittings 15.0% 45.0%

Laying and tagging of incoming

25.0% 70.0%
and out-going cables / tubing

Fixing of cable Glands / tube

15.0% 85.0%
fittings

Cable termination 10.0% 95.0%

Punch List 5.0% 100.0%

[Link]. Cathodic Protection

Cumulative
Stage Weighted % Weighted %

Case opening and inspection of

Transformer Rectifier for 5.0% 5.0%
any damage due to transportation
Installation of CP
Transformer Rectifier with 35.0% 40.0%
complete
accessories for piping.
Installation of CP Test Station 30.0% 70.0%
Cathodic Protection Cable
28.0% 98.0%
Termination
 Punch List 2.0% 100.0%

[Link]. Cable Termination

Cumulative
Stage Weighted %
Weighted %
Installation of Glands 25.0% 25.0%

Fixing of Thimbles 25.0% 50.0%

Cable fixing (with proper Nut 25.0% 75.0%

Bolts)
Cable Dressing 23.0% 98.0%

Punch List 2.0% 100.0%

1.1.4. INSTRUMENTATION WORKS

The breakdown of the Instrument works into various sub-categories is given
below:

Sr. No. Stage Weighted %

[Link] Cable Laying (Control Room/Rack / Area) 15.0%

[Link] Control Room Installation Works 15.0%
Mounting and Installation of
[Link] 40.0%
Instruments, Valves & F&G Detectors
Cable termination from individual
[Link] 10.0%
instrument to the respective JBs/Control
Panels
Cable termination from JBs/Control Panels to
[Link] 10.0%
Control Room

[Link] Tube Work 10.0%

[Link]. Cable Laying (Rack / Area)

Cumulative
Stage Weighted % Weighted %

Dismantling / Disconnection of
Instrument cables of relocated 10.0% 10.0%
instruments

Laying of Instruments / Control cables

30.0% 40.0%
and tagging at both ends

Cable dressing 10.0% 50.0%

Installation of Cable Trays 20.0% 70.0%

 Excavation and Back filling of cable
Trench (caution tape, sand and bricks to
25.0% 95.0%
be required)

Punch List 5.0% 100.0%

[Link]. Control Room Installation Works

Cumulative
Stage Weighted % Weighted %
Case opening and
inspection for any damage
20.0% 20.0%
due to transportation
Console / Panel
placements/mountings, 25.0% 45.0%
leveling and grouting

Installation of communication
switches / equipments etc in 25.0% 70.0%
Control room

Termination of instruments
and communication cables in
control room 20.0% 90.0%

Earthing of panels/consoles 5.0% 95.0%

Punch List 5.0% 100.0%

[Link]. Mounting and Installation of Instruments and F&G Detectors

Cumulative
Stage Weighted %
Weighted %
Installation of Supplies 10.0% 10.0%
Dismantling, Relocation and
Re-installation of existing 15.0% 25.0%
Instruments
Installation of Instruments and
30.0% 55.0%
F&G Detectors
Instrument Earthing 10.0% 65.0%
Fabrication and Installation of
Mounting Supports for field 30.0% 95.0%

Punch List 5.0% 100.0%

[Link]. Cable Termination from Individual Instrument to the Respective
JBS/Control Panels

Cumulative
Stage Weighted % Weighted %
Installation of Junction Boxes 15.0% 15.0%

Installation of Glands 25.0% 40.0%

Fixing of Thimbles 10.0% 50.0%

Cable fixing (with proper Nut
20.0% 70.0%
Bolts)
JB earthing 10% 80%

Cable Dressing 15.0% 95.0%

Punch List 5.0% 100.0%

[Link]. Cable Termination from JBS/Control Panels to CCR

Cumulative
Stage Weighted %
Weighted %
Installation of Glands 30.0% 30.0%

Fixing of Thimbles 15.0% 45.0%

Cable fixing (with proper Nut
30.0% 75.0%
Bolts)
Cable Dressing 20.0% 95.0%

Punch List 5.0% 100.0%

[Link]. Tube Works

Cumulative
Stage Weighted % Weighted %
Installation of Supports 20.0% 20.0%
Installation of Tube Tray 20.0% 40.0%
Cutting and Bending of Tubes 20.0% 60.0%
Installation & Ferrule Fittings 30.0% 90.0%
Tube Alignment 5.0% 95.0%
Punch List 5.0% 100.0%