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WSH Limit Switching Device Overview

WSH

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0% found this document useful (0 votes)
9 views12 pages

WSH Limit Switching Device Overview

WSH

Uploaded by

siriporn
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Position indication for manually operated valves

Limit switching device


WSH 10.2 – WSH 16.2
WSHEx 10.2 – WSHEx 16.2

EN Product description
Applications

Power Water industry


: Conventional power plants : Sewage treatment plants
(coal, gas, oil) : Water treatment plants
: Hydroelectric power plants : Drinking water distribution
: Geothermal power plants : Seawater desalination
: Solar thermal power plants : Steel construction for water resources
: Bio gas power stations

Oil & gas Industrial and special


: Exploration, offshore plants solutions
: Refineries : Air conditioning
: Distribution : Food industry
: Gas tanks : Chemical/pharmaceutical
: Tank farms industry
: Vessel and submarine ship building
: Steel mills
: Paper industry
: Cement industry
: Mining industry

2 |
Solutions for a world in motion
2010.08.25

AUMA actuators provide reliable information on the


valve position - locally via a position indicator and via
remote position signal in the control room.
Automation of the valve might not be necessary, but
accurate information on valve position is required.
The WSH limit switching device is perfectly suited for
these applications. The device provides the user with
the required information for target-oriented action. The
WSHEx version is approved for use in potentially explosive
atmospheres.
For detailed product selection, please refer to the sepa-
rate data sheets. On request, AUMA engineers within field
service and within our subsidiaries can assist you in defin-
ing the correct device for the application.
The latest information on the AUMA products can be
found on the Internet at [Link]. All documents,
including dimensional drawings, wiring diagrams, techni-
cal and electrical data sheets as well as final inspection
records are available on the Internet in digital form.

|3
[1]
[2] [3]

Modular design - suitable for all valve types


The WSH perfectly fits into AUMA's modular product [2] WSH with GK bevel gearbox mounted on gate
range. Different output drive types or the combination valve with non-rising stem.
with an AUMA gearbox ensure that the device can be The bevel gearbox has two functions. By shifting the
adapted to any valve type. The torque ranges of the dif- input shaft by 90°, the gearbox can be mounted when
ferent devices are adapted to each other. Standard flanges access is difficult. The bevel gearbox is available with dif-
and output drive types facilitate the assembly of the vari- ferent reduction ratios and therefore reduces the manual
ous devices. forces required at the WSH. The GK is also equpped with
a hollow shaft through which a rising stem can be passed,
[1] WSH mounted on stem gate valve with rising if required. The WSH is screwed to the input flange of the
stem GK.
The output flange of the WSH is fitted with an output
[3] WSH with GST spur gearbox mounted on gate
drive type A containing a stem nut. The rising stem is
valve with non-rising stem
passed through the hollow output shaft of the WSH. A
In the same way as the GK, the GST spur gearbox ex-
stem protection tube protects operators against injuries
tends the application range of the WSH. Just like the GK,
and the stem from dirt.
the GST is also available with various reduction ratios.

4 |
[4] [5] [6a]

[6b]

[4] WSH with GS part-turn gearbox mounted on a [6] Output drive types
ball valve The output drive types B1, B2, B3, or B4 in accordance
In combination with a GS gearbox, the WSH can also with EN ISO 5210 or B in accordance with DIN 3210 are
be used on part-turn valves such as ball valves and butter- directly integrated into the WSH hollow shaft.
fly valves. The WSH is screwed to the input flange of the For mounting the WSH on gate valves with rising
GS gearbox. The GS gearbox has a high reduction ratio. stem, an output drive type A [6a] is required. The mount-
When using primary reduction gearings with the worm ing flange together with the stem nut and thrust bearings
gearbox, the manual forces at WSH can be additionally form an assembly, suitable for accepting thrust. Upon
reduced. request, the stem nut can be supplied with threaded hole
drilled in the factory.
[5] WSH with LE linear thrust unit mounted on a
For AF [6b], the stem nut is spring-loaded. This com-
shut-off valve
pensates for thermal expansion of the stem.
In the same way as with other gearboxes, the WSH
can also be combined with AUMA LE linear thrust units.
Thereby, the WSH is also suitable for valves requiring linear
movement.

|5
Design principle - Functions

[1] Valve attachment


According to EN ISO 5210 or DIN 3210. Various
output drive types are available.

[4]

[2] Hollow output shaft


Rising stems pass through the hollow shaft. The
torque is transmitted from the handwheel to the hol-
low shaft via splines.

[5]

[8]
[3] Handwheel
The handwheel is available with different di- [7] [6]
ameters. The handwheel is fitted on the splines of
the hollow shaft and secured with a snap ring. As
standard, the handwheels are equipped with a ball
handle.

[4] Screw plug [5] Control unit


For non-rinsing stems, the handwheel hole is The crown wheel transmits the rotary movement
sealed with a screw plug. For rising stems, a pro- to the control unit. The control unit measures the
tection tube, which covers the rising stem, is fitted travel and activates the respective limit switches at
instead of the screw plug. the set switching points. The limit switches are wired
to the electrical connection so that the limit switch
signal can be fed from there to the control room.

6 |
[7] Mechanical position indicator
The mechanical position indicator allows for
reliable reading of the current valve position, even
if the valve is either not equipped with a position
indicator or if the valve position indicator is difficult
to access.
access

[3]

[2]

[1]
[8] Electrical plug/socket connection
Once connected, the wiring remains undis-
[9] turbed, even if the WSH has to be disconnected
from the connection to the control room, e.g. for
maintenance purposes. The electrical connection can
thus quickly be disconnected and restored.
The electrical connection can be positioned on
the valve at every 90°.

[6] Electronic position transmitter RWG [9] Electrical connection explosion-proof


(option) version
The RWG converts the current valve position in The terminal connection for use in potentially
a 0/4 – 20 mA current signal. This signal is con- explosive atmospheres is equipped with terminal
nected to the WSH electrical connection and can blocks arranged on a terminal frame.
be transmitted from there to the control room. The
RWG can be configured for 2-wire, 3-wire or 4-wire
configuration.

|7
AUMA actuators are used worldwide; in all climate
Enclosure protection
zones, in industrial plants of all kinds under special local
ambient conditions. AUMA devices have to operate reli- IP 67
ably and for a long time under any conditions without
AUMA device conform to enclosure protection IP 67
requiring major maintenance work.
according to EN 60529. IP 67 means protection against
For this reason, AUMA has focussed on making AUMA immersion up to 1 m head of water for max. 30 minutes.
devices resistant to the most unfavourable conditions and
has adapted protective measures to the state-of-the-art IP 68
technology. On request, AUMA devices are available with improved
enclosure protection IP 68 according to EN 60 529. IP 68
means protection against submersion up to 8 m head of
water for max. 96 hours.

Service conditions

8 |
Corrosion protection Ambient temperatures

Standard (KN) WSH WSHEx


The standard AUMA corrosion protection KN is a high –40 °C to +80 °C –40 °C to +60 °C

quality coating. This is suitable for outdoor installation


and for slightly aggressive atmospheres with a low level of
pollution.

KS
AUMA recommends this corrosion protection class for
installation in occasionally or permanently aggressive at-
mospheres with a moderate pollutant concentration.

KX
AUMA recommends this corrosion protection class for
installation in extremely aggressive atmospheres with high
humidity and a high pollutant concentration.

Colour
The standard colour of the finish coating is AUMA
silver-grey A0001 (similar to RAL 7037). Other colours are
possible on request.

Explosion protection
For the installation of actuators in potentially hazardous
or explosive areas, special protective measures are re-
quired. These are stipulated in the European Standards EN
60079-0, 60079-7, and 60079-11. The KEMA as European
test authority certifies the conformity of the equipment
with the mentioned standards.

Explosion protection classification WSHEx


■ II2G Ex e IIC T4
(without electronic position transmitter RWG 5020 Ex)
■ II2G Ex e [ib] IIB T4
(with mounted electronic position transmitter
RWG 5020 Ex)
■ II2G c IIC T4

|9
Technical data

Type Output torque Valve attachment Handwheel

Standard Option
max. Nm EN ISO 5201 DIN 3210 Diameter mm Reduction ratio
WSH/WSHEx 10.2 170 F10 G0 400 1:1
WSH/WSHEx 14.2 400 F14 G1/2 400/500 1:1
WSH/WSHEx 16.2 800 F16 G3 630 1:1

Limit switches

Versions

Application/description Type of contact


Single switch Standard One NC and one NO contact
Tandem switch (option) For switching two different potentials. The switches have two compart- Two NC and two NO contacts
ments with galvanically isolated switches in a common sealed housing.
The two switches are operated together; one switch is leading and
should be used for signalisation.
Triple switches (option) For applications where three different potentials are to be switched. The Three NC and three NO contacts
switch consists of one single and one tandem switch.

Rated power Contacts - other features


Switch rating Imax Operation Via lever
Contact element Two snap action contacts
Type of current 30 V 125 V 250 V Contact material Silver (standard), gold (option)
AC (inductive load) 5A 5A 5A
cos ϕ = 0.8
DC (resistive load) 2A 0.5 A 0.4 A

With gold-plated contacts (recommended for controls with


low voltages < 30 V/100 mA)
Voltage min 5 V, max. 50 V
Current min 4 mA, max. 400 mA

Remote position transmitter

Precision potentiometer Electronic remote position transmitter RWG


Single Tandem
Linearity ≤1% Output signal
Power 0.5 W 2-wire 3/4-wire Power supply
Resistance (standard) 0,2 kΩ 0.2/0.2 kΩ 4 – 20 mA 0/4 – 20 mA 24 V DC, ±15 % smoothed
Resistance (option) 0.1 kΩ, 0.5kΩ, 0.5/0.5 kΩ,
1.0 kΩ, 5.0 kΩ 1,0/1.0 kΩ,
5.0/5.0 kΩ,
0.2/5.0 kΩ

10 |
Electrical connection
AUMA plug/socket connector - not Ex

Protective earth Control contacts


No. of contacts max. 1 (leading contact) 50 pins/sockets
Designation PE 1 to 50
Connecting voltage max. – 250 V
Type of customer connection Screw for ring lug Screw, crimping (option)
Cross section max. 6 mm 2 2.5 mm2
Material - pin socket carrier Polyamide Polyamide
Material - contacts Brass Brass, tin plated or gold plated (option)

Terminal frame with terminal blocks - explosion-proof

Protective earth Terminals


No. of contacts max. 1 (leading contact) 36
Designation PE 1 to 36
Connecting voltage max. – 250 V
Type of customer connection Screw for ring lug Cage clamp
Cross section max. 10 mm 2 2,5 mm2 flexibel, 4 mm2 massiv

Thread dimensions of cable entries (selected choice)

Plug cover S Plug cover SH


M-threads (standard) 1 x M20 x 1.5/1 x M25 x 1.5/1 x M32 x 1.5 1 x M20 x 1.5/2 x M25 x 1.5/1 x M32 x 1.5
Pg-threads (option) 1 x Pg 13.5; 1 x Pg 21; 1 x Pg 29 1 x Pg 13.5; 2 x Pg 21; 1 x Pg 29
NPT-threads (option) 2 x ¾" NPT; 1 x 1¼" NPT 1 x ¾" NPT; 2 x 1" NPT; 1 x 1¼" NPT
G-threads (option) 2 x G ¾"; 1 x G 1¼" 1 x G ¾"; 2 x G 1"; 1 x G 1¼"

Heater

Heater in control unit to reduce condensation (standard)


Heating element Self-regulating PTC element
Voltage ranges 110 V – 250 V DC/AC
24 V – 48 V DC/AC (option)
Power 5 W – 20 W

| 11
[1] Multi-turn actuators
SA 07.2 – SA 16.2
SA 25.1 – SA 48.1
Torques from 10 to 32 000 Nm
Output speeds from 4 to 180 rpm

[2] Multi-turn actuators SA/SAR


with controls AUMATIC
Torques from 10 to 1,000 Nm [5] Part-turn actuators SA/GS
Output speeds from 4 to 180 rpm Combination of multi-turn actuator SA and
[3] Linear actuators SA/LE part-turn gearbox GS
combination of multi-turn actuator SA and Torques up to 675,000 Nm
linear thrust unit LE [6] Bevel gearboxes
Thrusts from GK 10.2 – GK 40.2
4 kN to 217 kN Torques up to 16,000 Nm
Strokes up to 500 mm
Linear speeds [7] Spur gearboxes
from 20 to 360 mm/min GST 10.1 – GST 40.1
Torques up to 16,000 Nm
[4] Part-turn actuators
SG 05.1 – SG 12.1 [8] Lever gearboxes
Torques from 100 to 1,200 Nm GF 50.3 – GF 250.3
Operating times for 90° from 4 to 180 s Torques up to 32,000 Nm

AUMA Riester GmbH & Co. KG


P.O. Box 1362
D-79379 Müllheim
Tel +49 7631-809-0
Fax +49 7631-809-1250
riester@[Link]

[1] [2] [3]

[4] [5]

[6] [7] [8]

Certificate Registration No. Subject to change without notice. The product features and technical data provided do not
12 100/104 4269
express or imply any warranty.
Y005.103/002/en/1.10

For detailed information on AUMA products, refer to the Internet: [Link]

Common questions

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The AUMA WSH's design accommodates both rising and non-rising stem valves through the use of a hollow output shaft, which allows rising stems to pass through. For rising stems, a stem protection tube replaces the screw plug to safeguard operators and prevent dirt ingress, while non-rising stems utilize a sealed screw plug. This versatility benefits users by increasing compatibility across different valve types and applications, allowing a single device to adapt to varied mechanical configurations and reducing the necessity for multiple specialized devices. It simplifies logistics, training, and maintenance, enhancing overall operational efficiency .

Advantages of AUMA modular devices include their adaptability across various valve types and the ability to integrate with different gearboxes, expanding their usability in multiple industries. The modular design allows for easy customization and scalability, reducing maintenance costs by enabling quick replacements and upgrades. Additionally, their explosion-proof features ensure safety in hazardous environments. However, a limitation may be the initial cost and complexity of designing a modular system to meet specific requirements. Traditional actuators, while potentially less costly and simpler, lack the flexibility and advanced features of AUMA's modular designs, which can restrict operations in diverse applications .

AUMA devices are utilized in various water-related industries, such as sewage treatment plants, water treatment plants, drinking water distribution, and seawater desalination. These applications require reliable and precise valve control to handle fluid flow efficiently and prevent contamination. The devices' IP 67 and optional IP 68 ratings make them suitable for the demanding environmental conditions typical in water management settings, such as high humidity and potential submersion. Additionally, AUMA's corrosion protection further ensures longevity and reliability in the often chemically aggressive atmospheres of water industry settings .

The design and material choices for terminal connections play a vital role in rendering AUMA actuators explosion-proof. Terminal connections for explosive environments use durable materials like polyamide for the pin socket carrier, and options for gold-plated contacts to prevent sparks. Additionally, the terminal blocks are securely mounted on a frame, ensuring organization and stability, while screw connections maintain a tight, reliable contact. These meticulously chosen materials and designs minimize electrical risks and ensure that the actuators meet the specified explosion protection standards, making them suited for hazardous industrial environments .

The modular design of WSH devices enhances operational versatility by allowing them to be adapted to various valve types in different industries. By offering different output drive types and the ability to combine with different gearboxes, such as GK bevel gearboxes for difficult access and GST spur gearboxes for an extended application range, the WSH devices can meet a wide range of application needs. This flexibility enables them to be used in industries like power, water, and oil and gas. The standard flanges and output drive configurations facilitate easy assembly with various devices, ensuring compatibility with existing systems across diverse applications .

The electronic position transmitter RWG is crucial in providing real-time data on valve position to the control room. It converts the mechanical valve position into a 0/4–20 mA current signal, which is then transmitted to the control room via the WSH's electrical connection. This allows for continuous monitoring and accurate feedback of the valve position, which is essential for efficient control and operation of automated systems, even in potentially explosive environments .

Different reduction ratios in gearboxes influence the functionality of WSH devices by enabling the customization of mechanical power transmission for varying operational demands. Gearboxes like the GK bevel and GST spur can be equipped with various reduction ratios, which manipulate the input power to necessary output levels, reducing the manual force required for valve operation. This adaptability is crucial for applications where access is restricted or efficient force management is needed, thus expanding the operational range and efficiency of WSH devices in diverse settings .

The explosion-proof features of the AUMA WSH are critical in ensuring safety and compliance in industrial applications with potentially explosive atmospheres. With certifications like II2G Ex e IIC T4, the WSHEx models are designed to prevent ignition sources in hazardous environments. These features adhere to stringent European standards, such as EN 60079-0, 60079-7, and 60079-11, making them suitable for oil and gas, chemical, and pharmaceutical industries where preventing explosions is vital. The safe containment of electrical connections and use of certified terminal blocks prevent sparks that could lead to catastrophic failures .

The handwheel design is significant because it provides a manual means of operating valves when automation is unnecessary or infeasible. Available in different diameters and equipped with a ball handle, the handwheel allows for easier control and operation. Fitting onto splines and secured with a snap ring, it ensures reliable torque transmission to the hollow shaft while maintaining structural integrity. The design takes into account operator safety and ease of use, essential for manual operations in industrial settings .

AUMA actuators are engineered to be environmentally adaptable due to several factors: they are designed to function reliably across various climate zones and withstand special local conditions without needing significant maintenance. They feature high corrosion protection with different classifications (KN, KS, KX) suited for various levels of atmospheric aggressiveness, thus making them resistant to unfavourable conditions. Moreover, they are rated up to IP 68 for enclosure protection, allowing them to endure immersion up to 8 meters for a limited time. This combination of robust enclosure protection and corrosion resistance makes AUMA actuators particularly suited to harsh environments .

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