narayan epoxy Inprocess Checklist for Resin Cast Components
components pvt. Ltd.
Date : operator name: m/c no: SO NO:
Product Name: Drg no: OBSERVATIONS
CHECK POINTS NO SUB CHECK POINTS REQUIRED
Room Temp: Humidity : Room Temp: Humidity :
selection of mould and holders according to work order &
1 drg : provided by R&D , Mould number : Maintenance Team
2 Machine Alignment as per process Card (process card no:NE-PF- , Rev. ) Process Card
Mould Fitting
3 Heaters size selection as per process card or documentation done Process Card
m/c temp: T1: m/c temp: T1:
Heaters arrangement according to heating zones of mould cavity as documented.
4 Process Card T2: T2:
1 Insert/R.M cleaning or assembly process as per process card
Pre-process
2 Apply mould release agent in mould cavity
1 Epoxy resin mix as per Bom or process card Mixing Chart
Material
2 Mixing Ratio and Mixing System as per Work Instruction Mixing Instruction
1 Assembly of insert or R.M in holders as per Instruction. Process Card
Check Pouring Time and Pressure time: time:
2 Process Card pressure: pressure:
Check Gelling time and pressure
time: time:
Moulding Process 3 Process Card pressure: pressure:
4 Check material should not leak from teflon or mould
5 Air should not leak from pressure gauge
Flash Remove / Connecting part must be clean
6
check below point after demoulding,which is not acceptable.
1
[Link] hole [Link] impression [Link] [Link] layer [Link] layer
Demoulding process
2
check 1piece dimension
as per drg
1 Post Curing Timing 12 hrs
Post Curing
2 Post curing Temperature 140°C ±10°C
1 Patch working or acceptance of pin holes as per Instruction
Finishing Process
2 Connecting parts must be clean and dust free.
3 Disc Grinding at Runner
1 Labelling/Marking if specified
Testing & labelling
2 Electrical Test As per TI/Drg
3 Mechanical Test if required. As per TI/Drg
1 Box Size As per BOM
Packing
2 Packing Slip As per BOM
STATUS :
INSPECTED BY : APPROVED BY:
WI4.10/F4.5-10Rev.C
WI/4.10/F4-5-10 REV.C