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Technical Specs for Streetlight Installation

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0% found this document useful (0 votes)
19 views3 pages

Technical Specs for Streetlight Installation

Uploaded by

swamy mech
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

SECTION –V

TECHNICAL SPECIFICATIONS

1 Supply, installation, testing and commissioning of 11Mtr high, 105 set


Fibre-reinforced plastic streetlight poles [Anchor pole] suitable for
15mtr width approach road including providing suitable
foundation concrete as specified below.

Height of the pole:11Mtr, arm length:1.5Mtr, tilting angle: 15deg,


shape of the pole: round, No. of arm: 1, [Link] section: single, resin
system: non filled resin system, tolerance in length :+/-50mm,
tolerance in thickness: +/-0.5mm, specific gravity: 1.5 to 1.95
Gm/cm³, glass content ASTM D 2584-11: 60%, impact resistance
: ASTM D256: > 110KJ/M2, Flexural strength ASTM D790:
>1500KG/CM2, Compressive strength ASTM D695:
>1100kg/cm2 , bottom dia: not less than 212mm and top dia: not
less than 114mm, wind load resistance: 250kmph, glass content:
65-70%, UV resistance: as per IS14887, base mounting
arrangement: MS base plate 350x350mm, thickness of the pole
from top to bottom: 8mm thickness, junction box:
163x163x90mm with outer cover, inclusive of 16A single MCB,
4pole connectors for connecting the cable, foundation bolt and
nuts and washers: 750mm x 20mm dia and 4nos for each pole.

2 Supply and fixing of 150w LED street lights LED Luminaire 105 Nos
conformity to IS:10322/Part5 /Section5/ 2012latest and IS: 16107
(Part 2/Sec 1):2012 latest, Photo biological safety of LEDs used
shall be as per IS:16108/2012 (exempt group), Type : B, LED
Luminaire as per the IS: 16107(Part-2/ Sec-1)/2012, Luminaire
System Efficacy:120Lumens/watt, driver efficiency: 90% and
above, total harmonic distortion: below 10, LED chip efficacy:
130 lumens/watt, Poly carbonate optic lense, heat shrink: die cast
aluminum, over load, over voltage and reverse polarity, High
voltage test: 1.5Kv and above, surge voltage: 5KV, Entire

59
housing: IP65, Toughened glass: 4mm thickness, engraved
manufacturer name and brand, LM 79 (Photometry) (Ref
IS:16106:2012) report from Central Government
lab/NABL/ILAC accredited lab Reports, LM 80 & TM 21 (Part of
LM 80) (Ref IS:16105:2012) Reports and Photo biological report
for LED report from Central Government lab /NABL/ILAC
accredited lab Reports, Color rendering index: 70, beam angle:
120degree, color temperature: 6000K, Make of LED luminaries:
Bajaj/Philips/LT/Crompton/Osram/Eveready/

3 Supply and laying of 4x16sqmm, PVC armored aluminum LTUG 4400


Mtr
Cable in a trench to be excavated/trench along with making
suitable cushioning/clamping arrangement at the existing trench
as directed by the Engineer in charge.

4 Supply and laying of 31/2x150sqmm, PVC armored aluminum 1200 Mtr


LTUG Cable in a trench to be excavated/trench along with making
suitable cushioning/clamping arrangement at existing trench as
directed by the Engineer in charge

5 Supply, erection, testing and commissioning of Stainless-Steel 3set


floor mounting type pillar box along with providing suitable
foundation concrete and required bolt and nuts for fixing the
distribution panel.
The outdoor Feeder Pillar shall be pedestaling type (with top
canopy), IP 65 compliant and dust, damp, vermin & weatherproof,
fabricated from SS316 grade sheet (2 mm thick), angle suitable
and flat mounted on GI C type channel (ISMC),
Incomer: 400A, (3Pole + N disconnect switch)- 1No
Outgoing: 250A (3Pole + N disconnect switch)- 3 Nos
Outgoing: 125A (3Pole + N disconnect switch)- 6 Nos
Busbar: Aluminum Flat type busbar with insulation [R, Y, B],
indication for ON/OFF for each main, Astronomical type time
switch-2 Nos, MNX 70 Contactor -2Nos for controlling
streetlights. The streetlights controls should be Web based
intelligent smart controlling system to control the multiple
network system along with the network connectivity. The
60
Connection and disconnection of the various sizes of LT UG
Cables.

6 Supply and providing cable end termination 4x16 sqmm, PVC 216 set
LTUG Cable aluminum armored cable with necessary aluminum
sockets by crimping etc., with electrical connections.

7 Earthing with GI earth pipe with 1.5Mtr length, 40mm dia 6 set
including accessories and providing masonry enclosure with cover
plate having locking arrangement and watering pipe etc., with
charcoal/coke/salt as required

8 Charges for removal of the existing GI pole available at the 105 set
approach road of North break water area and the same to be
handed over to the Port Main stores for survey report. The
approximate distance from the NBW to Main stores around
4.5Km.

Preferable brands: -

1. LTUG Cable: Universal/KEI/RPG Asian/Havells/Polycab/Gloster/Finolex


2. MCCB: L&T, Crompton, Schneider, ABB
3. Disconnect switches: L&T, Crompton, Schneider, ABB
4. Power Contactor: L&T, Crompton, Schneider, ABB
5. Astronomical time Switch: L&T, Crompton, Schneider, ABB
6. 150W LED street light Luminaries: Bajaj/Philips/LT/Crompton/Osram/Eveready
7. FRP Street light poles: As per ASTM standard with average thickness:8mm.
8. Makes for FRP Street Light Poles: EPP Composites Pvt. Ltd., Satyam Composites Pvt. Ltd., Ercon
Composites Pvt. Ltd, Tekvihaan, Sumip composites Pvt. LTd. Bajaj Electricals Ltd &Valmont
Structures

61

Common questions

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The earthing system enhances the safety and effectiveness of street lighting infrastructure by providing a safe path for fault currents to disperse into the ground, preventing electrical hazards like electric shock or fire. Specifically, the use of a 1.5Mtr length, 40mm diameter GI earth pipe ensures that the infrastructure stays grounded. This includes necessary accessories and a masonry enclosure with a cover plate having a locking mechanism, ensuring reliability and ease of maintenance. The addition of charcoal, coke, and salt improves the conductivity of the ground, thereby enhancing the efficiency of the earthing system .

The key specifications for the fibre-reinforced plastic streetlight poles include a height of 11 meters, a round shape with a single arm of 1.5 meters length at a 15-degree tilting angle, and a resin system with a specific gravity between 1.5 to 1.95 Gm/cm³. The poles possess high impact resistance of >110 KJ/M2, flexural strength of >1500KG/CM2, and compressive strength greater than 1100 kg/cm2, which ensure their durability and resilience to mechanical stress. The poles must withstand wind loads up to 250 kmph and have glass content between 65-70%, providing both beauty and structural integrity. UV resistance as per IS14887 and a thickness of 8mm throughout ensure longevity under environmental exposure. The base mounting arrangement includes an MS base plate of 350x350mm and supports for a foundation with 750mm x 20mm dia bolts, contributing to their stability .

The commissioning of electrical distribution panels for outdoor environments is optimized by using Stainless-Steel construction (SS316 grade) for the panels, ensuring they are weatherproof, dust, and damp-resistant. The panels feature a top canopy design and are constructed with 2mm thick sheets, mounted on a galvanized iron C-type channel for added protection and support, ensuring robustness against environmental factors. The incomer and outgoing switches are robust disconnect types suitable for heavy loads, with ratings of 400A and up to 250A respectively, ensuring safe current distribution. The busbars used are flat-type aluminum with insulation, designed to handle high current loads while maintaining safe operation. Additionally, the panels incorporate features like an astronomical time switch and MNX 70 contactor for energetic efficiency and smart control of the streetlights .

Specifying brands for streetlight components and materials ensures quality and project reliability by leveraging the established performance standards and market reputation of these brands. For example, using well-known brands such as Bajaj, Philips, Crompton, and Osram ensures that the LED luminaires meet expected durability and efficiency standards. Similarly, choosing reliable brands for LTUG cables and disconnect switches, such as L&T, Crompton, and Schneider, aligns with industry best practices for durability and safety. These brands are often subject to rigorous quality controls, reducing the likelihood of component failure and thus assuring long-term reliability and performance of the street lighting system .

Dielectric testing requirements in LED street light installations ensure both safety and performance by verifying the insulation quality of electrical components, which protects against electrical failures. Testing parameters, such as a high voltage test of 1.5Kv and above, ensure that the luminaire can withstand significant electrical stress, preventing insulation breakdown and potential safety hazards like electrical shocks or fires. The surge voltage requirement of 5KV adds another layer of resilience against transient voltage spikes, commonly caused by lightning or switching operations. This rigor in testing safeguards the infrastructure from damaging electrical disturbances, thus enhancing performance reliability and extending the service life of the streetlight system .

Fibre-reinforced plastic poles offer several advantages over traditional materials, such as steel or concrete, for street lighting applications. Their specific gravity (1.5 to 1.95 Gm/cm³) and high impact resistance (>110KJ/M2) make them both lightweight and highly durable, leading to easier handling and installation without compromising strength. The superior flexural (>1500KG/CM2) and compressive strength (>1100kg/cm2) provide great resilience to mechanical stress. These poles are also resistant to corrosion and UV degradation, essential for long-term outdoor applications, making them cost-effective over the lifecycle. The ability to withstand high wind loads (up to 250 kmph) enhances their reliability in harsh weather conditions. These properties make them advantageous over traditional materials in terms of maintenance and adaptability .

The technical specifications provide for remote monitoring and control of the streetlight network by incorporating a web-based intelligent smart controlling system. This system manages multiple network operations with network connectivity and utilizes Astronomical type time switches and MNX 70 Contactors for precision in managing the lighting schedule based on natural light conditions. Such features allow for efficient energy usage and easy management of lighting operations, contributing to both energy savings and flexibility in maintenance .

The use of aluminum armored LTUG cables in street lighting offers efficiencies primarily in weight, cost, and corrosion resistance. Aluminum is significantly lighter and cheaper than copper, making the installation process easier and more cost-effective without compromising on performance. The armor provides extra protection against physical damage and environmental elements, improving the reliability and lifespan of the electrical supply. These cables are also designed for better heat dissipation, reducing energy loss and preventing overheating. Overall, these attributes contribute to enhanced operational efficiency and reduce maintenance overheads .

Incorporating IS standards ensures that the street lighting project components meet both quality and international compliance benchmarks. For instance, the LED Luminaire's compliance with IS:10322/Part5/Section5/2012 and IS:16107 (Part 2/Sec 1)/2012 ensures that the luminaires adhere to set guidelines for performance and safety. Photo biological safety compliance as per IS:16108/2012 confirms that the LEDs are safe for human exposure. The requirements for various tests (e.g., LM 79 for photometry and LM 80 & TM 21 for LED life testing) according to these standards ensure reliable performance data and longevity. Such standards ensure the components meet rigorous quality assurance processes while aligning with international best practices .

The installation of 150W LED street lights accounts for efficiency by ensuring the Luminaire System Efficacy is 120 Lumens per watt and the LED chip efficacy is 130 lumens per watt. The driver efficiency is required to be 90% and above, while the total harmonic distortion must be below 10. Safety considerations include compliance with IS standards for photo biological safety (IS:16108/2012) and rigorous high voltage testing (>1.5Kv) with a surge voltage of 5KV. The housing is IP65-rated, making it dust and moisture-resistant, contributing to safety and durability. The LED lights are equipped with overload, overvoltage, and reverse polarity protections, using a toughened glass cover of 4mm thickness. These specifications ensure the street lights function efficiently and safely in various environmental conditions .

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