UG Piping Question and Answer 1. Types of RTR Pipes? RTR: Reinforced Thermoset Resin GRE: Glass fiber Reinforced Epoxy GRV: Glass Reinforced Vinyl ester FRP: Fiber Glass Reinforced Plastic 2. Types of joint in RTR? Restrained Type. 1) TB/TS Adhesive Bonded, |i) B/W Butt and Wrap or Lamination Joint. lil) Mechanical Type, Unrestrained Type. i) Gasket ell and Spigot 3. Saudi Aramco Engineering Standard? SAES-5-010: Sanitary Sewer SAES--020: Industria Drainage Sewer SAES-$030: Strom water Drainage System SAES--040: Saudi Aramco Weter System SAES-$-00: Sprinkler and standpipes in Bulding SAES $060; Plumbing Codes SAES 5-070: Insalation of Util Piping SAES 8-017: Fire Water System Design SAES--610: Non-Metallic Piping 4. Installer Qualification Requirement for RTR work? Training by manufacturer S joint for qualification test Mock-up test for joint JCC card tobe isue 3. Types Of sprinkl Wet Pipe System Dry Pipe System Deluge system Pre-action System 6. SATIP for Thermoplastic and RTR Piping saTiP-s-007-03 “ 7. SATIP for Hydrostatic Testing of On-Pot Piping : saiP-s-004-02 3. SAIC FOR RTR Pipe laying and Assembly SAIC-S-4058 9. SAIC FOR Hydro Test. SAICA2015 8 10. Chemical are used for laminition Joints. Caposil ; Resin Hardener Pigment Lactic acid SOHARAB AHAMAD/Jafurah GPF ProjectiQuality’2024.08-15 17:08:28 rersiuiyUG Piping Question and Answer 11. irene between GRE and GRV Ge lee fer Rete pony GRE pipes for caring he lig the esting blanket Gav: less Reinforced in GV pes are sel cringe need tobe us hestng blanket fo 12, ype Resin : Epon Resin for potest Res 13. UG Piping Line se Fs Fe Waterline Os: iy Water Sever ne SwServce water ne Ow. Uy watering DW: Drinking waté line rary tar 14, utes and Responses of OC nspetor. Monitoring ay ety ane cond nepestn Prepare auality Repo. descr vwrmarat agate ess Queen Test Review tecrialdrovngs and Test Packages Perfo vival et ncaa eit sp il Gis apt cad ie hantacpentantr uct ite Mor | Hong infers of Us he ‘Hours ome ste exposed 2a ous in are baked 17. bran ronelHeghe 80MM FGL (Finish Ground Level) | 28, one catch basin how many Drain funnel allowed. Stomel 19, norzotally stance between portale tne and sewer. aca 20, vera distance between potable in and sewer tne. Soom 16. SOMARAB AHAMAD/Jafurah GPF ProjactQuality/2024-08-15 17:08:26, rasaBTR NON-MATALLIC INTERVIEW QUESTION AND ANSWER Inspector roles and responsibilities? What is ITP? What is PP? What is RFI? What is INCR? What is LBE? Content of INCR? Content of LBE? Types of RTR Joints SAES-S-010: Sanitary Sewer ‘SAES-S-020: Oily water Drainage System 9. SAES-§-030: Storm Water Drainage Systems .. SAES-S-040: Saudi Aramco Water Systems ‘SAES-S-050: Sprinkler and Standpipe Systems in Buildings ‘SAES-S-060: Saudi Aramco Plumbing Codes ‘SAES-S-070: Installation of Utility piping Systems ¢ Fire water System Design General requirement for Pressure Testing Hydrostatic Testing Fluids and Lay-up Requirements Nonmetallic Piping for in-Plant i sign of Plant Piping (Package details) |: Safety Instruction Sheet for Piping and Pipelines 28 28. 30. 31 32 33, 34, 35. 36, 37. 38, 39. 41 42, 43. 45, 46. 47. : ATR (Fiberglass) Pipe and Fittings for Gravity Flow RTR (Fiberglass) Pressure Pipe and Fittings Reinforced Thermoset Resin (RTR) Pipe, Fittings and Adhesive Packing, Handling, Transportation, and Storage. TR Full Form? GRP Full Form? GRE Full Form? GRV Full Form? Industrial code for Thermoplastic Pipe? Industrial code for Thermosetting Pipe? Minimum thickness of RTR pipes? Schedule Q is the minimum quality requirement document of Saudi Aramco. Public manholes distance? Funnels allowed in one catch basin? Horizontal distance b/w PW and OW line? Water seal size in manhole? Saudi Aramco GIS code: ‘OW and PW crossing point distance? Catch basin seal minimum? Horizontal distance b/w drain opening and catch basin or MH? Size of clean out for drain lines 250mm or smaller and for larger than 250mm? S series SA engineering standards with delimitation? Minimum required gauges for tightness testing? Lift station is allowed in diked are: right or false? Layup procedure for RTR Line? ‘Maximum allowed chloride concentration for 300-series SS lines S0-ppmRTR NON-MATALLIC INTERVIEW QUESTION AND ANSWER 48, Horizontal distance b/w two lines? 49, Bolt torturing procedure used for the flange joint where one flange is metallic and other is non- metallic? 50. What is serration ration for RTR flanges? 51. Which type of locked washers will be used for RTR flange joints? ANSWE 1._ Inspector roles and responsibilities * Document Review © Material Verification ‘© Material Preservation and storage * Pre-Fit-up inspection + Slope Survey ‘+ Fitup Inspection (Material Specification, Heat No., Root gap, Bevel angle, Level, Flange rotation, Flange angular, Rolling of fittings and as per ISO further inspection. ‘+ Test package review + Pre-test Punch list + Clear ‘A’ Punch + Internal cleaning * Verification of test equipment * Verification of test preparation © Water filing # Hydro (Visual) test pressure * Depressurize * Reinstatement 2. INSPECTION AND TEST PLAN 3. PROJECT QUALITY PLAN 4, REQUEST FOR ISPECTION 5. INTERNAL NON CONFIRMITY REPORT 6. LOG BOOK ENTRY DISCRIPTION, ROOT CAUSE, CORRECTIVE ACTION, PREVENTIVE ACTION, SIGNATORIES DISCRIPTION, WHAT, WHICH, WHEN, WHERE, HOW 9. Types of RTR Joints ‘© Lamination or Butt and Wrap ‘© Adhesive Bonded or Bell and Spigot (Tapper Spigot / Bell and Spigot) ‘* Mechanical Joint * Coupler Joint + Key Lock Joint 26: Reinforced Thermoset Resin 27, Glass Reinforced Pipe28 29, 30 31 22. 34 35 36 37. 28, 40. a1 2 8 aa 4s, 46, 48 49, 50. 51 ATR NON-MATALLIC INTERVIEW QUESTION AND ANSWER Glass Reinforced Epoxy Glass Reinforced Vinyl ester ASME NMA ‘ASME NM2 56mm. som 06 3M asomm 3m 150mm 15m 4inch for 250 or smaller and 6inch for larger than 250mm. ‘SAES-S-010, SAES-5-020, SAES-S-030, SAES-S-040, SAES-S-050, SAES-S-060, SAES-S-070 2 gauges Right Not lay-up required Minimum 300mm Nonmetallic procedure will be used ‘we cannot have used serrated flames for RTR but flat face. ‘we can’t use lock washer under bolts used for RTR flanges but flat face washers.Description Root Cause Corrective action Preventive action Quality Management System Requirements Documentation Requirements Management Responsibility Resource Management Project Realization/Execution Management Analysis and Improvement ON (Delivery Note) IRC (Inspection Relies Certificate) IRN (Inspection Relies Note) FIR (Field Inspection Report) COC (Compliance of Certificate) MITC (Material Test Certificate) NOL (No Objection Later) ou eene SAIC: Saudi Aramco Inspection Checklist H- Hold Point W- Wetness Point $- Surveillance R- Review SAIC: Saudi Aramco Inspection Checklist SAES- Saudi Aramco Engineering Standard SAEP- Saudi Aramco Engineering Procedure RTRP- Reinforcement thermosetting Resin Pipes GRE- Glass Reinforcement Resin Epoxy GRP-Glass Reinforcement Pipes1. GRP (Glass fiber reinforced plastic pipe). 2. GRE (Glass fiber reinforced epoxy). 3, GRV (Glass fiber reinforced vinyl ester). 4. FRP (Fiber glass reinforced plastic pipe). 1. Taper/ Taper Adhesive Banded Joint. (Hardener resin RP-48, AMIPOX) 2. Bell and Spigot Coupling Joint. (0-Ring gasket) 3, Butt & Lamination Joints. (used for Woven-Roving, Boat-Tape, Epoxy resin, Hardener, IPD) 3. Mechanical Key-lock Joint. (0-Ring and Neilon stick) 4, Flange to Flange bolted joint. (3olt, nut and washer) 1. Socket type solvent cement joint 2. Union type Joint 1. Butt Fusion Joint 2. Electro Fusion Joint Manifold with Calibrated third party and validity 36 month Question: How many Pressures Gauge use Ans: Minimum two Pressure Gauge with Calibrated Question: Pressure Gauge Validity Ans: Pressure Gauge 30 days Question: Pressure Gauge Range Ans: Pressure Gauge Range 30% to 80% Question: Pressure Relief Valve Ans: Pressure Relief Valve Calibrated with 5% above test pressure Question: Pressure Relief Valve Validity Ans: Pressure Relief Valve 14 day Question: How many hours hold test pressureAns: UG piping 4 hours pressure hold and all joint shall be expose Question: Punch list type Ans: Punch list type A & B Between Sprinkler Distance Minimum 6 feet (1.8 meter) Hanger supports minimum 10 feet (3 meter) 1. Cleanouts shall be installed at each change of direction of drainage pipes, greater than 45 degrees, inside the building, and where indicated on the drawings. Cleanouts shall be not more than 100ft (30m) apart in horizontal lines. A cleanout shall be provided at or near the foot of each vertical waste or soil stack. 2. Cleanouts on concealed piping shall be extended through and terminate flush with finished wall Or floor. Pits or chases may be left in the wall or floor, provided they are of sufficient size to permit removal of the cleanout plug and proper cleaning of the system. 3. Cleanouts shall be of the same nominal size as the pipe up to 100 mm pipe diameter and not less than 100 mm for larger piping. 4, Cleanouts shall be so installed that there is a clearance of not less than 18” (450 fim) for the purpose of rodding and cleaning. 5. Provide cleanout at foot of all stacks, changes Of directions, at the ends of branch runs, in straight runs as required and where indicated.6. Potable Water service pipe shall conform to NSF'61 and shall conform to one of the standards 7. Cast-iron drainage pipe and fitting shall be joint hub type Cauilked joints ASTM Ages. 8. Copper pipe and fittings Type:|K#Green| LEBIUe!IME|Red or DWV=\Yellow 9. Water supply. Where hot and cold water is supplied to an emergency shower or eyewash station, the temperature of the water supply shall only be controlled by a temperature actuated mixing valve complying with 40. Emergency showers and eyewash stations shall conform to ANS! Z358.1. 11. Drinking fountains, water coolers and water dispensers shall not be installed in 12, Bottom of each tank-type water heater and hot water storage tank. The drain valve inlet shall be not less than 3 /4-inch (19mm) nominal iron pipe size and the outlet shall be provided with male garden hose threads [Link] eyewashes and showers shall be no closer than 3 meter or nor further than 15 meter from alhazardl 14. Emergency Eyewashes and Showers shall be at least three (3) meter from electrical equipment and power outlets that are not protected by GFCIs. 15. Emergency Eyewash (no Shower) in battery room shall be at least 1.5 meter from electrical equipment and power outlets that are not protected by GFCls. 16. Eyewash Unit (plumbed or self contained) shall be positioned with water nozzles 33 inches to 45 inches from the floor and 6 inches minimum from the wall or the nearest obstruction. (ANS! 2358.1) 17. Emergency Shower head shall be located (installed) so that a water column is provided that is not less than 82 inches nor more than 96 inches. (ANSI 2358.1) 48. Connections between dissimilar metals shall be by means of a dielectric or insulating union. 19. Permanently installed emergency eyewashes shall be provided with pressure controllers or self-regulating orifices to ensure that eyes will not be injured due to excessive water velocity if the water supply pressure exceeds th 20. Each water heater shall be UL listed; and shall be indelibly stamped "UL listed" together with the UL listed. 21. The tank shall have manually adjustable automatic temperature controls for a desired temperature range from 27°C to 60°C (80°F to 140°F) for standard usage, and a specified higher temperature control range.22. The tank shall have automatic over-temperature protectors to cut off the power if excess temperature occurs 23. The cold water inlet and hot water outlet shall be a galvanized nipple of minimum, Schedule 40 and pipe size 3/4” (20mm) 24. Water Heaters shall not be installed in Hammams, toilets, offices, public places and outside buildings. 25. A water heater supported from the ground shall rest on level concrete or other approved (Acceptable to AHJ) base extending not less than three (3) inches (76mm) above the adjoining ground level 25. Discharge from a relief vale into water heater pan is not allowed. 26. Hot Water supply system in the building shall be of the return circulation type where the developed length of hot water piping from the hot water source (Water Heater) to the furthest fixtures exceeds 100 ft (30 m). 27. The pressure relief elements of combination pressure and temperature relief valves shall be set to open at not less than 25 psig(172 kPa) in excess of available working pressure. The setting shall not exceed the water heater tank rated maximum allowable working pressure. 28. The temperature relief element of combination pressure and temperature relief valves shall be of adequate relief rating, expressed in BTU/hr (watts), for the equipment served. The valve shalll be set to open when the stored water temperature is 210°F (100°C), or other lower temperature. 29. No shut off valve shall be installed between the relief valve and the system or in the drain line 30. Drain shall extend from the valve to the outside of the building with the end of the pipe not more than two (2) feet (610 mm) above the ground or the flood level of the area receiving the discharge and pointing downwards. 341. opening or door, and passageway of 2 feet in width and large enough to permit removal of water heater, but not less than 30 inches in height. 32. Drinking Water Cooler shall meet the requirements of ARI Standard-1010. 33. Drinking Fountain shall not be installed in public toilet rooms. 34. Where a Drinking Fountain comes in contact with a wall or floor the joint between the drinking fountain and the wall or floor shall be made water tight. 35. Spillage, overflow, drainage or waste water from drinking fountain shall be discharged to the sewerage system through drain.36. 37, 38. 39 40. 41 42. 43 44, 45. 46. 47. 48 49. 50. 51 52. Waste or discharge from reverse osmosis units shall enter the drainage system through an air gap. Plumbing Fixtures shall be installed in a manner to afford easy access for repairs and cleaning Floor outlet or floor mounted fixtures shall be rigidly secured to the drainage connection and to the floor when so designed by the use of approved non-corrosive bolts or screws. Where a fixture comes in contact with the wall or floor, the joint between the fixture and the wall or floor shall be made watertight. Fixtures having concealed slip joint connectors shall be provided with an access panel or utility space at least twelve (12) inches in its least dimension. Wall-hung fixtures shall be rigidly supported by metal supporting members. Fixtures shall be set level and in proper alignment with reference to adjacent walls. Water closed for handicapped shall be installed in 18” (450mm) height. Floor-mounted, back-outlet water closet bowls shall be set level with an angle of ninety (90) degrees between the floor and wall at the centerline of the fixture outlet The floor and wall shall have a flat mounting surface of five (5) inches to the right and left of the fixture outlet centerline No water closet or bidet shall be set closer than fifteen (15) inches from its center to any side wall or obstruction. No water closet or bidet shall be set closer than thirty (30) inches center to center to any similar fixtures The clear space in front of any water closet or bidet shall not be less than twenty four (24) inches. No urinals shall be set closer than twelve (12) inches from its center to any side wall or partition No urinals shall be set closet than twenty four (24) inches center to center. Toilet rooms in all buildings, except single-family residence, shall be provided with floor drain. Floor drain shall be installed in commercial kitchens and laundry rooms in commercial buildings and common laundry facilities in multi-family dwelling buildings. Floor drains shall be provided with an approved type of strainer.53. Floor shall be sloped to floor drains where drainage occurs in regular or frequent basis. 54. Each shower receptor shall have a finished dam, curb, or threshold which is at least one (1) inch lower than the sides and back of such receptor. 55. Measured distance from the top of the dam or threshold to the top of the drain shall be a minimum of two (2) inches and Maximum of nine (9) inches. 56. Shower doors shall open so as to maintain a minimum twenty-two (22) inches unobstructed opening for egress. 87. Each water closet, urinal, clinic sink, or other plumbing fixture which depends on trap siphonage to discharge its waste contents shall be provided with a flushometer valve, flushometer tank or flush tank. Flushing devices shall meet all anti-siphon requirements. 58. Tanks flushing more than one (1) urinal shall be automatic in operation and of sufficient capacity to provide the necessary volume to flush and properly cleanse all urinals simultaneously. Automatically controlled flushometer valves may be ‘substituted for flush tanks. 5! 3s No manually controlled flushometer valve shall be used to flush more than one (1) urinal 60. When the valve is operated, it shall complete the cycle of operation automatically, opening fully and closing positively under the line water pressure. Each flushometer shall be provided with a means for regulating the flow through it 61. Flush valve seats in tanks for flushing water closets shall be at least one (1) inch (25.4mm) above the flood level rim of the bow! connected thereto. 62. Flush tanks shall be provided with overflows discharging into the water closet or urinal connected thereto. 63. Water closet and Urinal Flushometer Valves shall be equipped with a listed atmospheric vacuum breaker. 64. A pressure type anti-siphon valve shall be used on each hose connection such as hammam, ablution hoses, gardening hoses, etc. 65. All roofs, shall be drained into a separate storm sewer system, or into a combined sewer system where a separate storm sewer system is not available, or to some other place of disposal satisfactory to Saudi Aramco. 66. Rainwater piping placed within the interior of a building or run within a vent or shaft shall be of the materials listed below a) Schedule 40 PVC DWV b) Copper with DWV fittings) Cast iron with DVWV fittings d) Galvanized steel e) Wrought Iron 67. Storm water shall not be drained into sewers intended for sanitary drainage only. 68. Roof areas of a building shall be drained by roof drains or gutters. 69. Overflow drains shall be the same size as the roof drains with the inlet flow line two (2) inches (51 mm) above the low point of the roof and shall be installed independent from the roof drains. 70. Where secondary roof drainage is provided by means of roof drains or standpipes, the secondary system shall be separate from the primary system and shall discharge independently at grade or other approved point of discharge. 71. The elevation of the secondary inlets plus the required overflow head shall not exceed the maximum allowable water level on the roof 72. All roof drains and overflow drains, except those draining to hanging gutters, shall be equipped with strainers extending not less than four (4) inches (102mm) above the surface of the roof immediately adjacent to the drain. 73. Strainers shall have a minimum of not less than one and one half (1-%) times the area of the conductor or leader to which the drain is connected. 74, Where lead flashing material is used, it shall be a minimum of four (4) pounds per square foot 75.