0% found this document useful (0 votes)
9 views6 pages

Wiring Schematic and Connector Guide

The document contains a detailed wiring schematic for a vehicle with advanced hand control options, including various connectors and color-coded wiring for different components. It specifies the serial numbers and includes information about the harnesses and sensors used in the system. Additionally, it outlines the connections for lights, alarms, and other electrical components, ensuring clarity in installation and maintenance.

Uploaded by

rsminvestments
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd
0% found this document useful (0 votes)
9 views6 pages

Wiring Schematic and Connector Guide

The document contains a detailed wiring schematic for a vehicle with advanced hand control options, including various connectors and color-coded wiring for different components. It specifies the serial numbers and includes information about the harnesses and sensors used in the system. Additionally, it outlines the connections for lights, alarms, and other electrical components, ensuring clarity in installation and maintenance.

Uploaded by

rsminvestments
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

WIRES CONNECT BY LETTER BATTERY FEED 1000-1999 RED, RED/WHT,

ACROSS CONNECTORS GROUND 2000-2999 BLK


963 WIRING SCHEMATIC A B MONITORING 3000-3999 LBL
B A HYDRAULIC 4000-4999 LGN
WITH ADVANCED HAND CONTROL OPTION
ATTACHMENT CONTROLS 5000-5999 YEL
S/N 562215001-15356 SOME CONNECTOR
LIGHTS 6000-6999 PNK
BODIES NOT SHOWN
S/N 516515001-15999 FOR DRAWING CLARITY ACCESSORIES 7000-7999 WHT
(PRINTED APRIL 2001)
ENGINE 8000-8999 TAN
V-0014
COMMUNICATION 9000-9999 PUR

TAILGATE/ 2650
2640

WORK LIGHTS 2630


2620
2600

HARNESS 6716419 2610

RIGHT
2610 6320 FUEL SENDER
TAILLIGHT
20-270 ohm

BACKUP
LEFT
2640 6330 ALARM
TAILLIGHT
SWITCH

Dealer Copy -- Not for Resale


A
B
RIGHT 6200
2620
WORK LIGHT 6210 C404 C406

B
A

A
B
LEFT WORK
2630 6210
LIGHT

7100

3100
3110
7100
BACKUP
ALARM 2650
2600

7100
6200
6310
G
D

C
H
B

A
F

C103
G
D

C
H
B

A
F

ENGINE
2600

6600
6500
6400
7100
6200
6310

HARNESS 6719160
6310 N
+
A
6200 S
3500
ENG OIL PRESSURE C
7100 R R 7100
3520
SENDER 0.5-7.5 V 6400 W
-
B
3510
6500 P
6600 V
ENGINE COOLANT t
SENDER 3200
500-3000 ± 30 ohm
3210 3020 H H 3020

3610
SPEED SENSOR (VR)
3600

J J
C405

A A 3700 3500 K K 3500


C403

AIR FILTER SWITCH 3520 L L 3520


B B 3710
3200 C C 3200
3600 M M 3600
X X
COLD START
TEMP SWITCH 2300 B B 2300
3700 F F 3700

8600 G W 6400
FUEL SHUTOFF P 6500
2800
SOLENOID
1 of 6 8100 V 6600
T T 8800
ED, RED/WHT, RNG
06
B B

PUR
3110

00-5999 YEL
70 ohm
L SENDER

T
3430

3410
3420
3400
3410
3310
3110
3020

3310
3300

GRY = GRAY
PUR = PURPLE
TAN = TAN
BRN = BROWN
WHT = WHITE
PNK = PINK
YEL = YELLOW
DGN = DARK GREEN
LGN = LIGHT GREEN
DBL = DARK BLUE
LBL = LIGHT BLUE
BLK = BLACK
RNG = ORANGE
RED = RED
FUSE 6

FUSE 5
FUSE 8

FUSE 7

FUEL PULL
C
B

A
A

B
A
3700

3600
3200
3520
3500

3100

3300
3400
3420
3430
3010

30A

30A
C445 C444 C443

3010

MAIN FRAME

FUSE 4

FUSE 3

FUSE 2

FUSE 1
COMPUTER
C
A

B
A

FR & MK LT
REAR LT

HEATER
15A
25A

15A

25A
D3

C3

D2
D1

C1
C2
A2

A3
E2

E1
B2

A1
B3

E3

J1
F1

F3

F2
B1

HARNESS 6725193
3430

3420
3410

3400

3310
3300
t
B

A
D3

C3

D2
D1

C1
C2

J1
A2

A3
A1

E1
B2

E2
B3

E3
F1

F3

F2
B1

+
-
SENDER 0.5-7.5 V
HYD CHARGE PRESS

538-1824 ±30 ohm


HYD TEMP SENDER
ENG SPEED ENG SPEED ENG OIL HYD CHARGE FUEL SENDER SPARE ANALOG

PRESSURE SWITCH
HYD OIL FILTER
SIGNAL (hall) SIGNAL (vr) PRESSURE + PRESSURE + SIGNAL IN 1

FRONT &
MARKER
LIGHT
F1 E1 D1 C1 B1 A1

FUEL
Dealer Copy -- Not for Resale

PULL
3600 3500 3400 3100
ENG OIL HYD CHARGE
SENSOR AIR FILTER ENG COOLANT SPARE ANALOG
PRESSURE PRESSURE
GROUNDS SIGNAL TEMP SENDER IN 2
SIGNAL SIGNAL
J1 J1
F2 E2 D2 C2 B2 A2
BLACK
3010 3700 3520 3420 3200
HYD CHARGE ENG SPEED + SPARE HYD TEMP SPARE DIGITIAL
OPEN
FILTER SIGNAL (hall) DIGITAL IN 2 SENDER IN 1

F3 E3 D3 C3 B3 A3

LIGHT
REAR
3430 3300

J2
J2

UNSWITCHED
OPEN STARTER FEEDBACK
STARTER RELAY FUEL HOLD OPEN
BATTERY IN (1) E3 E3 9340
F1 E1 D1 C1 B1 A1
D2 D2 9200

STARTER

SWITCH
POWER
8250 8210 8800 1110
REAR WKLT BRAKE PULL
FEEDBACK
BRAKE PULL
FUEL PULL RELAY GROUND
UNSWITCHED D1 D1 9100
RELAY RELAY BATTERY IN (2)

F2
J3
E2 D2 C2 B2 A2 F3 F3 2900
J3

BLACK
6210 4150 4110 8110 2110 1120
E1 E1 1900
MARKER LT GLOW PLUG GLOW PLUG FUEL PULL UNSWITCHED
GROUND
RELAY FEEDBACK RELAY FEEDBACK BATTERY IN (3)
F1 F1 1200
F3 E3 D3 C3 B3 A3
E2 E2 9350

FUSE 12

FUSE 11

FUSE 10

FUSE 9
UNSWITCHED
6320 8550 8510 8150 2100 1130

ATTCHMNT
ALT & KITS

25A
3900

25A

25A

25A
A1 A1

AHC
A2 A2 3920
PROTECTED
POWER
COMPUTER
POWER
SYSTEM Tx OPEN OPEN
SEATBAR SENSOR
SUPPLY
A3 A3 3910
F1 E1 D1 C1 B1 A1 F2 F2
1200 1900 9100 3900
KEY/ENTER SEATBAR SENSOR
D3 D3
OPEN SYSTEM Rx OPEN OPEN
SWITCH GROUND
C3 C3
J2

J2
F2 E2 D2 C2 B2 A2
WHITE
9350 9200 3920 C2 C2
HEADLIGHT SEATBAR
GROUND OPEN OPEN OPEN
SWITCH SENSOR SIGNAL
C1 C1
F3 E3 D3 C3 B3 A3

2900 9340 3910


B3 B3
B2 B2

CONNECTS TO
ON THIS PAGE
B1 B1

C407
C407
RH FRONT
E FRONT BASE PWM + RH SKI UP RH SKI DOWN RH TWO SPEED
DETENT

F1 E1 D1 C1 B1 A1
6100 A
4340 4300 4940 4930 4920 4910

FRONT ROD PWM - LH SKI UP LH SKI DOWN LH AUX LEFT LH AUX RIGHT
2900
2740
3910
3920
3900
9350
1200
1900

9100
9200
9340
6100

J4
F2 E2 D2 C2 B2 A2
WHITE
J4

4330 4310 4840 4830 4820 4810


BRAKE SW BRAKE SW
OLD SPOOL LOCK PWM SIGNAL EHC OUTPUT EHC INPUT
OUT IN

F3 E3 D3 C3 B3 A3

4360 4320 9410 9400 1400 4500


12

10
11
5

4
3
6

8
7

C408
G1
G2

C2
D2

D1
C1

C3
D3
A2
B2

K1
A3

B3

K2
B1

A1

K3
E2
E3
E1

J4

12

11
10
3
6
7

9
5

HARNESS 6
2740
3910
3920
3900
9350
1200
1900
2900
9100
9200
9340
6100

CAB
G1
G2

C2
D2

D1
C1

C3
D3
A2
B2

K1
A3

B3

K2
B1

A1

K3
E2
E3
E1

J4

2 of 6
CAB FRONT LIGHT
ACCESSORY 2740
2750
CONNECTORS 2760
RNESS 6718870 M M
LEFT FRONT WORKLIGHTS

C435
2750 B B 2750
6110 A A 6110 2750

RIGHT

DGN

DGN
RED

RED

RED

RED
BLK

BLK
BLK

BLK
C434
6120 A A 6120 2760
2760 B B 2760
LEFT PANEL

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
TILT ACTUATOR LIFT ACTUATOR

C428 C429
9340 D HEADLIGHTS
TILT ACTUATOR LIFT ACTUATOR
2910 G GROUND

1
2
3
4
5
6
7
8

1
2
3
4
5
6
7
8
1210 E PROTECTED POWER
1910 F COMPUTER POWER
9210 K SYSTEM Rx
9110 H SYSTEM Tx
9300 A CLOCK/LATCH
9310 B DATA
ADVANCED HAND CONTROL MODULE
9330 J START
9320 C BUZZER

9320 +

G
H

C
D
K

E
B
A

F
A
B

J
BUZZER
2930 -
RIGHT PANEL C430 C431
6100

A
B

G
H

C
D
K

E
B
A

F
J

Dealer Copy -- Not for Resale


9340
9200 9330 J START

4580
9410
9400
4720
4700
4710

4620
4600
4610
1740
2240
9100 9310 B DATA
2900 9300 A CLOCK/LATCH
1900 9120 H SYSTEM Tx
1200 9220 K SYSTEM Rx
9350 1920 F COMPUTER POWER
3900 1220 E PROTECTED POWER
3920 2920 G GROUND
1730

3910 9350 D KEY/ENTER SWITCH

4720
4700
4710

4620
4600
4610
2740 C OPEN
POWER FROM
2910 FUSE 12
2900 2920 ON THIS SHEET
C

C
A
B

A
B
2930
R HANDLE L HANDLE
C
3900 C432 C433
SEAT
3920
B CONNECTS TO CONNECTS TO
BAR
A
C432 C433
3910 ON THIS PAGE ON THIS PAGE

MAIN
FRAME
2000 CAB
RIGHT HANDLE
C432

PNK/
CONNECTS TO A RED
J4 C432 PNK/ TILT
C DGN CONTROL
ON THIS PAGE PNK/
D3 9410 B BLK

C3 9400
E1 4300 4300 B B WHT
WHT/
E3 4320 4320 D D RED PWM
WHT/
E2 4310 4310 C C BLK

K3
TWO
LGN/ SPEED
A1 4910 4910 F F
C409

WHT

G G
DETENT
B1 4920 4920 E E DGN

K2 K K
C1 4930 4930 J J YEL
SKI
D1 4940 4940 H H LGN CONTROL
B3 1400 1490 A A RNG

A3 4500 1450 H H
LEFT HANDLE
K1 BRAKE SWITCH J J
1480 A A RNG

D2 4840 4840 C C WHT SKI


C410

C2 4830 4830 B B DBL CONTROL


YEL/
B2 4820 4820 G G LGN PADDLE
YEL/ MOMENTARY
A2 4810 4810 F F RED
G2 3 of 6 K K
G1 E E
8600
FUEL SHUTOFF P 6500
2800
SOLENOID 8100 V 6600
T T 8800
U 8250

COLD START G
SOLENOID 8610 8620 D 8200
8100 E S 6200
1800 A N 6310
8200 D E 8100
ALTERNATOR
1020 8250 U A 1800
S

1020 G EXC
1800
1010
BAT

2010
STARTER
CONNECTS TO
M S C407
1010 8200
ON THIS PAGE
R
8250

2600
C407

A
2300
2800

6000
GROUNDS

ACCESSORY ACCESSORY
2480 CONNECTOR CONNECTOR
2450
4660
2340
2400 C401 C402

B
A
D

C
B
A
2330

2730
1140
1700

1150
2100

2720
1720
2240

8100 -- Not for Resale


2350
2420
2410 2390

2200
2000

1800
2300 FUSE 11
2740 1720 25A
2730 1700 1055

8000
2120
FUSE 12

Dealer Copy
2720 GOES TO

8150
AHC POWER 25A
1140

2710 ADVANCED HAND


1730
2110 CONTROL MODULE
FUSE 10 SWITCHED FUEL PULL
ATTACHMENT 25A POWER
1710 87A 87 86 87A 87
HEATER
30 85 30
25A
FUSE 1

1050
2000
2010

1350
RELAY GROUNDS 2000-2060
ARE CONNECTED IN SERIES

30A
BATTERY FUSE 6
1050
+ - 1300
100A 1030
1010
1310
1040

Printed in U.S.A.

4 of 6
07

TS TO
PAGE
FUSE 6

PULL
30A
8100

87A 87
30
1350 8150
2040 8110

85

86
MARKER

FRONT
LIGHT

AND
FUSE 2
15A
6310
6000

87A 87
30
1330 6300 6400 E
2020
2030 6320 6500 F

85

86

CONNECTOR
ACCESSORY
C427
6600 H

D3
A2

F1
6300 G
C
B

LIGHT
REAR
FUSE 3
A

15A

D3
A2

F1
4730 D

87A 87
30
1320 6200
2010
6210

J3

J3
2020

85

86
4730
Dealer
H3 Copy
H3 -- Not for Resale
8800 C1 C1
8250 E1 E1
8000 H1 H1

STARTER
8150 C3 C3
8110 C2 C2
6320 F3 F3

87A 87
30
RESERVED ACCESSORY RESERVED
CAN HIGH OPEN
1030 8200 6210 F2 F2 (ATT ACC) RELAY OUTPUT (HORN)

2030 D1
K1 J1 H1 G1 F1
2040 8210 8210 D1

85

86
9500 8000
ATTACHMENT RESERVED REAR WKLT
J3 J3 CAN LOW SPARE OUTPUT 1
KEY INPUT (L TURN) RELAY

2100 B3 B3 K2 J2 H2 G2 F2
J
BLA

G1 G1 9600 9800
TRAVEL RESERVED
6210
MARKER LT
CAN SHIELD SPARE OUTPUT 2
CONTROL (R TURN) RELAY

E3 E3
9.8 ohm nominal

K3 J3 H3 G3 F3

D3 D3
at 12 VDC

9700 4730 6320

B1 B1
COOLING
FAN

2110 B2 B2

900 SERIES
J1 J1
4660 4650 4650 J2 J2
9450 D2 D2
9450 E2 E2
F1 F1
COMPUTER

G2 G2
G3 G3
1110 1110 A1 A1
1120 1120 A2 A2
FUSE 4

FUTURE
1130 1130 A3 A3 (SERIAL LEFT)
HIGH FLOW BICS LOCK REAR BASE FRONT BASE
25A

9500 K1 K1 K1 J1 H1 G1 F1

4460 4410 4440 4340


9600 K2 K2 FUTURE
DIVERTER
BUCKET
REAR ROD FRONT ROD
(SERIAL RIGHT) POSITION

9700 K3 K3 K2 J2 H2 G2 F2
W

9800 H2 H2 4450 4420 4430 4330

OPEN REAR BLEED TWO SPEED TRACTION HOLD SPOOL LOCK

K3 J3 H3 G3 F3

4470 4350 4200 4360

9800 D D
C
9700 C C426

120 ohm

G3

G1
G2
H2

H1

H3

A2
F3

F1
F2

J3
J2
J1
9600 B B 2090
POWER
UNSW

9500 A A 2090
1070 1150 2710 G G

ACD & REMOTE


LOCATED AT R
1160 1160 F F

G3

G1
G2
H2

H1

H3

A2
F3

F1
F2

J3
J2
J1
CONNECT
E
5 of 6 1710 E
MACHIN
FUSE 9
25A
LGN PADDLE
YEL/

C
A2 4810 4810 F F MOMENTARY
RED
G2 K K
G1 E E
J1 D D
J2 4450
B BRN
J3 4480

C433 C412 C411


TURN
D YEL
SIGNAL
H3 4350
ACCESSORY A DGN
F2 4330 CONNECTOR
C
F1 4340
E
H1 4410
RNG/
F3 ACCESSORY
A DBL
RNG/
H2 4420 CONNECTOR B WHT
HORN
G3 4200
BRN/
A RED
CONNECTS TO BRN/ LIFT
C433 C DGN CONTROL
ON THIS PAGE BRN/
B BLK

ACD & REMOTE START


CONNECTOR
LOCATED AT REAR OF
MACHINE

DIVERTER
E
F

4450 A A

C417 C416
7.5 ohm nominal
YELLOW TIE STRAP 2450 B B at 12 VDC
E
F

REAR AUX RELIEF


4480 A A 9.8 ohm nominal
GREEN TIE STRAP 2480 B B at 12 VDC
1160
1710

TWO SPEED
4350 A A 9.8 ohm nominal

C436
at 12 VDC
2350 B B

Dealer Copy -- Not for Resale


FRONT ROD
4330 A A

C418
3.3 ohm nominal
2330 B B at 10 VDC

FRONT BASE
4340 A A

C419
3.3 ohm nominal
2340 B B at 10 VDC

HYD LOCK VALVE


4410 A A
C420
9.8 ohm nominal
2410 B B at 12 VDC
1160

BUCKET POSITION
C423

4420 A A 6.7 ohm nominal


2420 B B at 12 VDC

TRACTION LOCK

25A
FUSE 9
C425

4200 A A 9.8 ohm nominal


2200 B B at 12 VDC

V-0014 (4-10-01)

6 of 6

You might also like