PROJECT NO: 606 HAYYAN RESIDENTIAL COMMUNITY (ARIM 1 & 3)

AL HAMAD LLC METHOD STATEMENT FOR FILLING MEP OPENINGS IN PRECAST WALLS

Client Consultant Contractor

M/S ALEF GROUP LLC AL WASL AL JADEED LLC AL HAMAD LLC

METHOD STATEMENT

FOR

FILLING MEP OPENINGS IN PRECAST WALLS

HAYYAN RESIDENTIAL COMMUNITY (ARIM 1 & 3)

REV. DATE COMMENT PREPARED BY REVIEWED BY APPROVED BY

Engr. Wasim Khan Engr. Wasel Mouaz Engr. Emad Abdalla

00 19-08-25 For Review/Approval
[Link]/QC Engineer Sr. Project Manager Sr. Resident
Engineer

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PROJECT NO: 606 HAYYAN RESIDENTIAL COMMUNITY (ARIM 1 & 3)
AL HAMAD LLC METHOD STATEMENT FOR FILLING MEP OPENINGS IN PRECAST WALLS

TABLE OF CONTENTS

Page No.
1.0 SCOPE 3
2.0 DEFINITIONS 3
3.0 RESPONSIBILITIES 3
4.0 SAFETY, HEALTH & ENVIRONMENTAL 5
4.1 Personal Protective Equipment 5
4.2 Equipment 5
4.3 Materials 6
5.0 WORKING METHOD 6
6.0 BRIEFING SHEET 8

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 PROJECT NO: 606 HAYYAN RESIDENTIAL COMMUNITY (ARIM 1 & 3)
AL HAMAD LLC METHOD STATEMENT FOR FILLING MEP OPENINGS IN PRECAST WALLS

1. Scope of Work:

To fill and seal the cut-out openings around the pipe penetrations in the precast wall using mechanical preparation,
reinforcement, and concrete to restore the integrity of the wall.

2. DEFINITIONS

PM Project Manager
CM Construction Manager
PE Project Engineer
QAQC Quality Assurance/Quality Control
HSE Health, Safety and Environmental Officer
FM Foremen

3. ROLES AND RESPONSIBILITIES

3.1Project Manager is responsible for the review and approval of method statement of construction activities,
approval of material requisition, ensure experienced skilled manpower are engaged in construction activities.
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 PROJECT NO: 606 HAYYAN RESIDENTIAL COMMUNITY (ARIM 1 & 3)
AL HAMAD LLC METHOD STATEMENT FOR FILLING MEP OPENINGS IN PRECAST WALLS

3.2 Construction Manager Responsible for the construction of the project with direct control on the role and
performance of the supervised employees, securing projects through cost beneficial pricing, management of
awarded projects for budgets/plans, quality, safety, cost overruns, variations, invoicing, collection and timely
delivery of completed projects. Has the responsibility to ensuring the implement of construction procedure and
method statement, the Quality Control of work and including safety measures.

3.3 Project Engineer shall be supervising activities designated to implementation team ensuring that all instruction
is followed are strictly adhered to, (this may involve providing alternative access routes for moving Traffic with
Traffic Signs if necessary are in place prior to commencing the work, safety procedures of the project are strictly
followed. Ensure construction is carried out to the required Project Specifications and drawing as well as in
accordance with the approved Quality Plan and method statement.

3.4 QAQC
-Combination with ITP (inspection and testing plan) and engineers with respect to all matters related to
inspection and testing.

- Follow up with ITP for material inspection, test reports, test certificates are submitted to the Engineer in timely
manner.

- Carry out required inspection to ensure compliance with specified specifications requirement and approved
drawings

- Ensure information shall be neatly presented and submitted to the Engineer.

- Ensure equipment must be suitable and fit for the purpose in serviceable condition acceptable.

- Ensure the sites are ready to receive the material.

3.5 HSE OFFICER

- Report to the QHSE Manager and ensure that all the safe condition and environment in the project.

- Ensure that all activities related to the execution of the project are carried out in safe conditions.

- Overall responsibility for ensuring the implementation of the project specific HSE Plan and Procedures.

- Overall responsibility for ensuring the implementation of the applicable HSE National and International
requirement.

3.6 Surveyor

- Verify wall plumb, flatness, and alignment before plastering.

- Ensure blockwork/masonry tolerances are within specification.

- Provide benchmark levels for plaster thickness and finish height.

- Assist in setting screed guides for uniform plaster thickness.

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 PROJECT NO: 606 HAYYAN RESIDENTIAL COMMUNITY (ARIM 1 & 3)
AL HAMAD LLC METHOD STATEMENT FOR FILLING MEP OPENINGS IN PRECAST WALLS

- Confirm smoothness, levelness, and surface evenness using straight edges and levels.

- Ensure deviation is within allowable tolerance (e.g., ±3mm over 2m).

3.7 Foreman
- Distribute the workforces for site work.

- Supervise the charge hands productivity and their work as planned.

- Inform/report to Project Engineer/supervisor in case of any unsatisfactory works at site or inspection.

- Prepare all required machines/tools for the work

4. SAFETY, HEALTH & ENVIRONMENTAL

Prior to commencement of works, HSE officer shall ensure that all safety standards are carefully carried out to
avoid any unforeseen danger at site
1) Tool box talk shall be conducted before starting the work.
2) All accidents, occurrences, or other hazards shall be informed to the site supervisor so that action can be
taken to control the hazard.
3) All workers shall be made aware of the activities being carried out and Emergency response plan.
4) Work site has to be maintained clean, tidy and free from environmental hazards, shall be done on daily
basis.
5) An Activity Hazard Analysis shall be carried out, strictly followed and discussed with all engaged in the
activity.

4.1Personal Protective Equipment

1) Personal Protective Equipment (PPE) shall be issued to all workers (safety shoes, hardhat, gloves,
earplug, safety goggles (if required) and safety belt and/or safety harness) for workers who will be
assigned in elevated places 2.0 meters above. Wearing of the basic PPE shall be fully enforced.
2) Mask and gloves are required for workers involved in mixing and application of repair materials.
3) Barricades shall be erected so as to isolate work area with sufficient and suitable access.
4) Scaffolding to be used if any shall be inspected prior to use.

4.2 Equipment

 Wire Brush
 Chisel
 Chipping Hammer
 Tamping Rod
 Bucket / Tubs

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 PROJECT NO: 606 HAYYAN RESIDENTIAL COMMUNITY (ARIM 1 & 3)
AL HAMAD LLC METHOD STATEMENT FOR FILLING MEP OPENINGS IN PRECAST WALLS

4.3 Materials
 Steel rods (10 mm dia.)
 Concrete Mix - C40/10
 Shuttering material (plywood/steel)
 Water

5. Working Method:

A. Surface Preparation

 Using a chisel and hammer or mechanical chipping tool, roughen the surface of the gap to remove laitance and
create a proper key for bonding.
 Clean the chipped area thoroughly using a wire brush and air blower to remove all loose particles, dust, and
debris.

B. Drilling and Rod Installation

 Drill holes of 12mm diameter on both sides of the penetration to a depth of 30mm to fix steel dowel rods
(10mm diameter).
 Clean the drilled holes using air blower to remove dust.
 Two rods will be installed in each of the two vertical sides

C. Formwork (Shuttering)

 After the steel rods have been securely fixed in place, formwork (shuttering) shall be installed on both sides of
the area to be concreted.
 One side of the shuttering shall include a 5 cm wide opening to facilitate the pouring of concrete, while the
opposite side shall be completely sealed to prevent any leakage during casting.
 The 5 cm opening shall be shuttered with an inclined profile in three directions to ensure proper flow and
compaction of concrete during pouring.

D. Concrete Pouring
 Prepare approved mix C40/10 for Casting.
 Pour the concrete slowly into the opening to avoid trapping air.
 Use tamping rod to compact & ensure the concrete flows well into all voids and gaps.

E. Curing
 Once the concrete is set, remove the shutter after the initial setting time typically 24 hours.
 Begin curing immediately using water for 3 days to ensure proper hydration and strength gain.

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 PROJECT NO: 606 HAYYAN RESIDENTIAL COMMUNITY (ARIM 1 & 3)
AL HAMAD LLC METHOD STATEMENT FOR FILLING MEP OPENINGS IN PRECAST WALLS

F. Finishing
 Any excess concrete at the top opening shall be ground smooth. In the event of any honeycombing or surface
cracks, repairs shall be carried out using approved material CT-SR & Surface Fairing coat.
 All MEP cut-out opening casted wall surfaces designated to receive tiles shall be mechanically roughened
using a grinder to enhance surface adhesion and ensure proper bonding of the tile adhesive.
 All MEP cut-out opening casted surfaces intended for painting shall be finished with a smooth surface.
Additionally, a layer of fibre mesh shall be applied over all areas to prevent cracking.
Over the mesh, apply Flexi Coat FC-500 to provide crack resistance and improve surface durability.

G. Final Inspection
 Mock up inspection will be submitted for surface preparation prior to start casting.
 Final inspection for filled MEP openings will be a part of surface preparation of wall.