ATCLAP STAPLE SERVICES PVT LTD
Plot no. 991, Road no. 87, Sachin GIDC, Sachin Surat- 394230.
Mobile no. 9824755591, Email – ssc@[Link]
Air compressor maintenance checklist:-
Regular inspections
Air compressor systems have a series of processes that rely on one another to provide
the desired performance. It comprises various components which must be maintained
to ensure consistent proper functioning. It is considered best practice if you maintain a
timely schedule for regular periodic inspections of your compressor to ensure that all
its components are in optimal condition.
Tighten all fasteners
An air compressor that undergoes daily continuous use is bound to have loosened nuts
and bolts over time. These fasteners are the pivotal points for the seamless functioning
of the compressed air system. The machine vibrates while in use that results in loose
nuts and bolts over a long period. Loose fasteners are not something that would
support your air compressor for smooth-functioning. It is best if you manually check
each fastener to see if they’re loose. If you find any loose nuts and bolts tighten them
with the help of a wrench, and you’re good to go.
Clean intake valves
Air compressors functioning at full capacity require clean intake valves. As the
compressor is in continuous use through weeks, dust particles and other air-bound
elements get sucked into these valves. It is important to clean these valves regularly.
This avoids problems caused due to clogged intake valves that result in lower
performance.
For example, pneumatic woodcutters and sanders will inevitably produce hard dust
particles that can accumulate within an air vent pretty quickly. Intake valves can also
become dirty in working environments with various air-bound particles. Regardless of
the working environment, it is advisable to clean the intake valves at least once every
year to ensure the purity of the outgoing air.
Inspect the hoses
The air compressor assembly consists of various components of which the hoses are
the most vulnerable. These hoses transfer the compressed air between the machine
and a given endpoint. Hoses perform a paradoxical function of being strong and tight
and yet loose and flexible. They hold a lot of responsibility and can show strain from
time to time based on the requirement and uptime.
It is a given to keep your hoses clean and in apt condition all the time to maintain a
consistent flow of air pressure. You must ensure inspecting hoses on your compressed
air system periodically so as to observe any wear and tear.
Drain the air receiver tank
Compressed air moisture is an inevitable byproduct that accumulates inside the air
receiver tank in the form of condensate. The moisture tank inside the air compressor
is designed to suck the water out of the outgoing air. The presence of moisture results
in compressed air output is dangerous as it may result in water damage.
Moisture also degrades the quality of output of industrial applications that the
compressed air system is being used for. You need to make sure that you drain the air
receiver tanks properly and from time to time for ensuring optimal performance and
avoiding any damage.
Change the air filters
The filter in an air compressor traps a lot of junk particles throughout the usage
cycles. Air filters are designed to have a heavy load of particles, but it eventually
reaches their peak. To keep a clean filter is to ensure that your air compressor
performance does not degrade over a period of time. It is a good practice to keep a
consistent check over the air filters and change them annually or if sandstorm
conditions occur before the annual change.
Conclusion
Depending on the size and complexity of a given air compressor model, certain types
of maintenance might be tedious for the in-house staff and it’s recommended that
they’d be performed by expert professionals. Nonetheless, knowing these
maintenance tips and tricks at the back of your hands always comes in handy. We
hope this article has given you an in-depth insight on why having a well-maintained
air compressor system is a must and how to go about keeping the healthiest air
compressors by providing timely maintenance checks.
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and Servicing in the india? Rely on Atclap
Staple…
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Screw air compressor maintenance checklist
Change the air filters
Replace the oil filter
Change the lubricant
Change the separator elements
Check for leaks
Drain compressed air moisture
Inspect the hoses
Check belts
Examine drive belt
Grease motor bearings
Tighten all fasteners
Blocked filters
Change oil if necessary
Change oil/water separator
Clean intake valves
Coolers
Drain the air receiver tank
Log load and unload pressure settings
Read the user manual
Regular inspections
Air/oil separator(s)
Check oil levels
Compressor fluid level