PROCESS FLOW DIAGRAM FOR THE ULTRAPURE WATER PLANT
Softener Regeneration from CRO feed
19
KLD
To MVRE Feed Tank
Note: The flow mentioned in the process flow diagram is after considering the water recycle from the ETP 50 KLD
ROR 1st pass RO
However, the Full plant is designed for running on the raw water. The Pretreatment wghich includes
ROR Reject 60% Recovery Reject Collection
UF is considered 3 trains (2W + 1S) each of flow 200 m3/hr. Same is considered for the UF Product Water tank 1082 KLD 2704 Tank Boiler
Collection Tank 1W
CIP + Regen (90 KL x 1 No) 110 m3/hr x 1 Train KLD 85 Kl x 1 No AC Humidification
31 KLD Effluent Pit Local Scrubber 720 KLD
TDS: <420 PPM Misc CIP Waste 1082 ROR
TDS: <5500 PPM
KLD Permerate 2704 3000 KLD
KLD CT Makeup
Filtered Water CRO Reject 1622 KLD 1st pass RO TOC UV
9162 Collection Tank Reject +MCF +
1st Pass RO 1st Pass RO 2nd Pass RO EDI System
KLD 2nd Pass RO
Filtered Water ABF& UF 75% Recovery Permeate 85% Recovery 90% Recovery
9162 8162 8162 UF PRODUCT
8535 10816 8112 4392 4392 4392 3733 permeate 3733 KLD
Tank (90% Rec) (2W + 1S) (2W + 1S)
KLD KLD KLD
WATER TANK
KLD KLD KLD Tank KLD KLD KLD KLD Collection tank 155.5 2W + 1S 140 m3/hr
(90 KL x 6 Nos) (2W +1S) (90 KL x 5 Nos) 220 m3/hr x 3 92 m3/hr x 4
90 Kl x 4 Nos 90 Kl x 2 Nos 79 m3/hr x 3
Trains Trains m3/hr
Trains
3360
TDS: <50 PPM TDS: <20 PPM 2nd Pass TDS: <5 PPM KLD
5899 KLD RO Reject EDI Reject
Rinse + Polisher RO Permeate
5899 KLD 659 KLD
UF-Reject Tank 1000 KLD 659 KLD
TDS: <100 PPM
90 KL x 1 No
373 KLD
1000 KLD
Resistivity>15 MΩ • cm
1010 KLD
Backwash Reject to Rinse Stream CT Recirculation from Supply Loop- 30%
DIW Backwash in ETP is considered after
Resistivity>18 MΩ • cm
ETP is fully Functional, While for representation,
in UPW, that is shown 10% of flow.
As, initially, UPW will run on Raw Water. Designing ETP on this TOC UV EDI Permeate
load, will unecessarily increase the load on ETP and ZLD 3360 KLD 4370 4370 4370 + 4370 PHE 4370 Water Storage
MCF 0.05 Micron MCF 0.1 Micron NRMB
KLD KLD KLD Sterliser UV KLD 3 Nos (2W + 1S) KLD Tank 3360
3 Nos (2W + 1S) 3 Nos (2W + 1S) 3 Nos (2W + 1S)
Final Supply to Process 3 Nos (2W + 1S) 90 Kl x 2 Nos KLD