BHAVANI ERECTORS PVT LTD.
Date
Site – 3X660MW NKS Thermal Power Project 16-08-2024
METHOD STATEMENT FOR LOADING AND UNLOADING OF ALL MATERIAL Rev. – 00A1
METHOD STATEMENT FOR LOADING AND UNLOADING OF ALL MATERIAL
Prepared by Checked & Approved By
M/S OMEGA
BHEL Mech. BHEL-EHS
(AKS)
Name Mr. Mr. Mr.
Signature
TABLE OF CONTENT
Objectives
Scope of work
Procedures and Controls
Risk assessment and safety analysis
Emergency preparedness plan:
1. Scope :
Loading and unloading of all Material.
2. List of major equipments :
1. Tyre Mounted Hydraulic Mobile Crane
2. Crawler Crane
3. Tyre Mounted HydraCrane
4. Slings :As per material weight sling should be use
5. D Shackles :As per material weight D shackle will be used
i) Spreader Beam for steel plat lifting
6. PP rope :-As per material weight Guide line manila Rope should be use)
7. Procedure:
Tyre Mounted Hydraulic Mobile Crane, Crawler Mounted Mechanical Crane and mobile hydra crane is placed in a safe position by
considering of ground level and its compactness.
Lifting tools and plants are listed by considering of safe working load in tandem.
Lifting tools and plants are analysed, load is compared and verified against performance specification
Trailer is marched to the crane for safe accessing of load/material.
Weight of load/material is determined.
Centre of Gravity of the load/materials is assured.
Slinging of load followed by safe method is done by slingers (in keeping view of sling angle to the horizontal).
Load/material is hold by crane at the safe distance/clearance maintaining between trailer and lower surface of load.
Loaded material with trailer will be tied properly & move slow as per supervisor’s guide line.
Trailer is released after lifting the load by crane.
Material/load is lowered down and kept over slipper.
Detachment of the sling after releasing the materials and lowering the crane’s hook.
3. Tandem Lifting may be applied in some cases. Separate lift plan will be filled up during tandem lifting.
Placement of cranes at safe distance to avoid any hindrance from boom to boom or with others.
Trailer is marched to the crane for safe accessing.
Determine the C.G. of the load to be lifted for unloading.
Lifting tools and plants are listed by considering of safe working load in tandem. Tandem lifting process will applied rarely
Lifting tools and plants are analysed, load is compared and verified against performance specification.
Weigh of loads/materials and safe working load for the duration of lifting operation are calculated at each participating hook.
The location and route of travel in relation to the Centre of Gravity is calculated.
Slinging of load followed by safe method (in keeping view of sling angle to the horizontal).
Lifting of materials/load by crane within safe working load.
Load/material is hold by crane at the safe distance/clearance maintaining between trailer and lower surface of load.
Trailer is released after lifting the load by crane.
Placement/lowering down of materials/load over slipper.
Detachment of the sling after releasing the materials and lowering the crane’s hook.
4. Safety hazards/ Risk Analysis
Material may fall on person
Hit by sling/hook/counter part of crane
Failure of lifting gears
Toppling of crane/hydra
Failure of tool's & tackles/wire ropes
Crane boom may fall by improper operation.
Uniform & solid ground condition will ensure.
Guideline rope will be used for handling the material while lifting activity .
5. Control Measure
Person should not enter lifting suspension and swing area.
Allowed only trained workers
Brief about hazard & control measure to the workers engaged
Close coordination in between operator & slinging man/signal man
Proper approach to be ensured.
Use safety shoes, safety helmet, gloves, and goggles.
Deploy trained crane operator and signal man.
Ensured that materials are secured properly and placed evenly.
Person should not stand below lifting material.
Operation Area barricading.
RISK ASSESMENT AND SAFETY ANALYSIS:
Risk Assessment
General Hazard
There are various risk associated with working on site activities in upper elevation .
Fall Person
Fall of material
PPE’S and working facilities with safe access.
PPE should be ensure.. safety helmet with chin strip, safety hand gloves,. with safe way access to provide.
SAFETY PRECAUTION:
The necessary safety precaution require for safe work carried out as per requirement, The following some of the key word guide line to be
followed during the erection lifting activities,
Necessary sign boards in case of emergency evacuation route shall be displayed.
Only authorised person or gang involve the working area.
Clear access shall be providing for safe way.
Proper emergency evacuation and communication to be established.
Safety meeting / gang training shall be arranging before start the specific work.
Safety person / supervisor to be stay at the time erection.
TBM/ Group discussion shall be conduct before lifting or erection.
Two people should be involved for guide the material with PP rope 5meter.
EMERGENCY PREPAREDNESS PLAN:
Fire watch to be locate near the working zone in case of any fire incident assign during the execution as in hot work, Arc welding , Grinding work
activity, and aware of the existing as per the safety standard and client provided fire fighting.
Fire and security protection / prevention:
Ensure the necessary fire preventive measures are being religiously performed by different level of organisation.
First Aid :
Provide first Aid and medicine with the availability of first aider Nurse.
Availability of Ambulance or Emergency vehicle.
Availability of medicine list of first aid box.
Housekeeping:
A site work place should be necessary clean for safe practices. Good Housekeeping a part of the erection work safe procedure to be maintain in
order to have a pleasant and safe work place zone every one must do their on part to keep the work place orderly to clean. Good housekeeping
will protect you and your fellow employees against slipping , tripping and other hazards. Housekeeping audit are beings conducted on a daily
basis. After any erection or lifting work items must be carry & follow up…
Immediately clean up any grease oil, water etc. that has spilled on the floor.
Clean properly equipment and machine and surrounding area after use.
Return all hand tools to their proper places and proper at height fall protection provide with proper safe arrangements etc.