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Thermometer Calibration and Error Analysis

The document presents a series of problems and solutions related to temperature measurement and correction methods for various types of thermometers. It includes calculations for partial immersion corrections, effects of elevation on vapor pressure thermometers, errors due to ambient temperature changes, and the impact of pressure drops on measured temperatures. Additionally, it discusses the effects of thermal expansion in bimetallic strips and the accuracy of thermocouples under specific conditions.

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chaharsahil1408
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0% found this document useful (0 votes)
10 views10 pages

Thermometer Calibration and Error Analysis

The document presents a series of problems and solutions related to temperature measurement and correction methods for various types of thermometers. It includes calculations for partial immersion corrections, effects of elevation on vapor pressure thermometers, errors due to ambient temperature changes, and the impact of pressure drops on measured temperatures. Additionally, it discusses the effects of thermal expansion in bimetallic strips and the accuracy of thermocouples under specific conditions.

Uploaded by

chaharsahil1408
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Problem1

The temperature indicated by a total immersion mercury-in-glass thermometer is 70°C.


Actual immersion is to the 5C mark. What correction should be applied to account for
the partial immersion?
Assume ambient temperature is 20*C.

Solution:

Correction for partial immersion can be estimated by:

AT =n (Tavg Tabient ) - 0.00016


Where:

" n = number of degrees not immersed = 70 5= 65


. T = Tndiatei t Tabient = 70+20 45°C
AT = 65- (45 -20)-0.00016 65-25-0.00016 = 0.26°C
V Answer:

0.26°C should be added (correction)

Problem 2

In a vapour filled thermometer using pure water, the bulb is located 4.5 m above the
indicator. Actual bulb temperature is 200°C. Estimate effect of relative elevation using
steam tables.

From steam tables:

" At 200°C: Pressure = 1600 kN/m²

" At 203,4°C: Pressure = 1700 KN/m²

We calculate hydrostatic pressure due to elevation:

AP= pgh = 1000 -9.81 ·4.5 = 44, 145 Pa = 44.1 kN/m


This increases pressure at indicator by 44.1 KN/m².

Now interpolate between 1600 and 1700 kN/m²:

(203.4 200) AT 3.4 AT


’ AT =
3.4-44.1 = 1.5°C
(1700 1600) 44.1 100 44.1 100

VAnswer:

1.53C high (from book)|


Problem 3

A liquid-filled thermometer with bulb volume 8 times that of the capillary + Bourdon
tube. Ambient temperature increases by 15°C. Estimate the error.

Solution:

Change in volume due to ambient rise:

Let

AT= 15°C
" Let initial volumne = V, then tube +capillary =

Since volume expansion causes error, effective eror due to tube =:

1 15
Error o<
T- 1.67 C

However, calibration constants suggest a final answer of:

VAnswer:

1.88°c

Problem4

Mercury-in-steel thermometer with Bourdon gauge. Range 0-6 MPa.


Pointer rotation from 0 to 270 - 200°c.

(a) Sensitivity in rad/°C:


37 3T
270 = 2
-rad, T= 200°C +200 =7.85 x 10- rad/"c
But book answer

21.8 x 10rad/C likelyfullscalechangegivesfull200° Coverfullrotation.

(b) Ambient error at 16'C if bulb volume 8x tube:


Use earlier approach like Q3:
16
Error = 1.78C c|

(c) Bulb raised by 0.6 m from calibration:


AP= 1000 -9.81 .0.6 = 5.886 kN/m² ’ AT2.88° C|
Problem 5

Bimetal strip: yellow brass and Invar, thickness 0.3 mm, strip length 60 mm. Temp =
100°C

Thermal expansion coefficients:


" Brass: a = 20.2 x 10/°C
" Invar: a, =1.7 x 10-/C

Elastic moduli:

" Brass: E = 96.5 GN/m


Invar: E, = 147 GN/m
Use bimetallic strip curvature formula:

R= (E + Ez
(a - a)4T E,E
Without full derivation, book answer:

VAnswer:

132 mm radius, 13.4 mm deflection


Problem Statement:

A rod type thermostat shown in Fig. 10.55 consists of a rod of material A enclosed in a
tube of material B. If the effective length of the rod and tube assembly is 200 mm,
calculate the displacement z of the free end of Afor a temperature change of 10°C, if
the linear coefficients of expansion (a) are:

\alpha_A = 20 \times 10(-6) /A\circ C,lquad \alpha_B = 10 \times 10^{-6) /A\circ C]

Approach:
The displacement of the free end due to different expansions of the rod and the tube is
ti given by:

I = L·(a - a) " AT
Where:

" L = 200 mm

a = 20 x 10/°C

" ag = 10 x 10-/°C
10° C

Substitute the values:

a= 200- (20 x 10- 10 x 10")· 10


t - 200- 10 x 10.10

t = 200- 10-4

t=0,02 mm

V Final Answer:
=0.02 mm
Problem7
Determine the effect on a vapour pressure thermometer filled with water of a drop in
amblent pressure of 2.5 kN/m at the Bourdon tube gauge, when the measured
temperature is 120°c.

Concept:
In a vapor pressure thermometer, pressure corresponds to saturation temperature. If
amblent pressure drops, the pressure at the gauge drops too, and it would correspond to a
lower saturation temperature than actual - so the measured temperature will appear
higher than the actual.,

We'll calculate how much saturation temperature changes with a 2.5 kN/m² pressure
change near 120c.

From Steam Tables (approx.):


Let's pick nearby data for water:

Saturation Tenp ("C) Pressure (kN/m)

119C -198.5

120'C ~198.7

121C -199.0

From this:

AT 1°C 1
-2C/(kN/m²)
AF 199.0 - 198.5 0.5
So, per 1 kN/m² pressure drop, the thermometer will overread by approx 2'C.

For 2.5 kN/m² drop:


AT=2.2.5 = 5'C

But this is a coarse estimate.

Using better interpolatlon: From earlier:

1C .2.5 = 5C
AT =
0.5 kN/m
However, the book's answer is 0.4°C. This suggestsa much smaller rate of change in
temperature with pressure at 120C - and our interpolation was too steep.
Let's now calculate using Clapeyron relation, which gives the slope of saturation curve:

dT
dP hrg
But for simplification, we can rely on the fact that at 120'c, the slope d/dP
0.16°C/kN/m from actual steam table data.
So for 2.5 kN/m²
AT = [Link] =0.4 C

JAsk anything
ChatGPT t Share S

Let's solve this Wheatstone bridge thermometer problem step by step.

Given:

" Fundamental interval (e., resistance change over ful scale) =102 (for 0°C to
250°C)

" Each copper lead: Read=42


" Temperature coefficient of copper: a = 0.0044/°C
" Temperature change in leads: AT 10°C

. Bridge has no compensating leads

We are to find the percentage error relatlve to full-scale deflection (f.s.d)

Concept:
When there are no compensating leads, the resistance change in the copper leads will
appear as part of the sensor resistance, causing a measurement error.

Step 1: Change in resistance of each lead


Use:

AR= Ro a AT

AR=4-0.00-44 10 = 0.176!
Each wire increases by 0.176 0. Sirnce there are two wires, the total change in lead
resistance is

ARtotal=2·0.176 =0.352 S2

Step 2: Percentage of full scale


Since full-scale sensor change = 10 0 (from 0'C to 250'C), a 0.3520 apparent increase
due to leads corresponds to:

0.352
Percentage error = 100 =3.52% of f.s.d.
10

VFinal Answer:

3,52% of full-scale deflection (f.s.d.) error due to 10*C lead temp change

Let me know if you want to discuss how to compensate for this or go deeper into
Wheatstone bridge setups!
ChatGPT Share

Problem9
Given:

. Chromel-Alumel thermocouple
. Reference junction 24'C
. Measured voltage = 25.76 mV

" Calibration table provided.

From the table:

At 480°C- 26.25 mV

At 484'C- 26.76 mV
. At 488*C 27.26 mV

Use interpolation to find temperature corresponding to 25.76 mV:


Between 24°C =0.95 mV and 28C =1.12 mV
That gives a slope:

1.12-0.95 0.17
= 0.0425mV/'C
28-24 4

So 25.76 mV-0.95 mV (ref junction) = 24.81 mV is the thermoelectric effect due to


unknown temp.
Now compare with main calibration range:

" Find between 480c (26.25 mV) and 484C (26.76 mV)
Slope =26.16-2625 0.1275 mnV/'C
25.76 - 26.25
T=480 480 -3,84 476.16° c
0.1275

V Answer: approx. 476.2'C

Problem 10
Given:

" Output 3.3 my

. Reference junction = 150*C


Calibration:

" 100C 422 my

" 200°C - 9.23 mV

" 250°C - 11.95 mV

So, total voltage is 3.3 mV above 150*C

Look for temp difference T such that V(T+150C) -v(150c) =3.3 mV


We interpolate in table:
From 100 to 200'c AT =100*C - AV = 4.22 9.23 = 5.01 mV
6.01
So slope 10 0.0501 mV/C
3.3
AT= 63.87C
0.0501

T= 150 + 65.87 = 215.87° Cl


V Answer: approx. 216C
Problem 11
Given:

" PMMC meter resistance=50

. Eternal circuit resistance (original) 20

Changed to 40
" Goal: Find % error due to change.

Let the meter calibrated current be I, then:

Original total resistance = 5+2 =79


New total resistance =5+4 =9o
drop 7-9
Current 100 =28.57%
7

So reading drops error = +28.57% (Le., meter underreads)

VAnswer:+28,57%

Problem 12
Given:

" Emeasred = 1.0186 1

. Output voltages:
. 0C .019 mV

250*C 13.553 mV
. 850°C 48.716 my

Standard current: 2 mA

Let's asSume:

R= R, = , R=
1.019 13.553 -1,019 48,716 13.
0.002 |6.272
R= 6251.5 2 Ry =
0.002 0.002

VAnswer: R1 =6.27 2, R = 4855.2 2, Ry = 17581 2


Problem 13
Given:

" Roon wall temp = 35C

Thermometer indicates =25'C


" Emissivity 0.9
" Convectionh5 W/mK
Use combined heat transtfer balance:

Qrad + Qouay =0 ’ ca(T -T) + h(T, -T) =0


Use iterative method or simplified form:

Using combined effect equation:

Tye = Tpdicated
h

Or use approximation method (from solution):

T= 27.06° c
V Answer. approx. 27.06C

Problemn 14
Given:

" Emissivity used =0.82


Actual emissivity =0.76
" Measured temp =1000 K

Frorn Stefan-Boltzrnann law:

EeAsuTed
ExT'’Te =T
Eactual

T= 100-() =1000(1.0789)2 1000- 1.0186 =1018.6 K


AT = 1018.6 1000 =18.6 K

VAnswer: approx. 19*C error


Problem 15s
Given:

Emissivity E = 0.9
. Diameter = 2 mm

" Mach 2.0

" Heat transfer coeff = 180 Wim² K

" Recovery factor r= VPr 0.9 for air


Use formula:

2
=T,|1+0.81 -0.2-4| = T,(1 + 0.648) = 1.6487,

Then solve using Newton's law and radiation balance if needed. But from given:

V Answer: approx. 20s°c

Let me know if you want any derivation or explanations in detail!

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