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Coarse Aggregate Test Results for NH 200

The document provides laboratory investigation test results for construction materials related to the rehabilitation and upgrading of the Bhojpur-Chhatabar section of NH 200 in Odisha. It includes detailed test results for coarse aggregates, binders, and bituminous concrete, conducted as per BIS specifications, with specific values for grading, penetration, softening point, and other relevant parameters. The report emphasizes that it pertains only to the tested samples and cannot be reproduced without consent from the laboratory.

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Binayalal Patra
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© All Rights Reserved
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0% found this document useful (0 votes)
4 views14 pages

Coarse Aggregate Test Results for NH 200

The document provides laboratory investigation test results for construction materials related to the rehabilitation and upgrading of the Bhojpur-Chhatabar section of NH 200 in Odisha. It includes detailed test results for coarse aggregates, binders, and bituminous concrete, conducted as per BIS specifications, with specific values for grading, penetration, softening point, and other relevant parameters. The report emphasizes that it pertains only to the tested samples and cannot be reproduced without consent from the laboratory.

Uploaded by

Binayalal Patra
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

LABORATORY INVESTIGATION TEST RESULT

COARSE AGGREGATE as per IS: 2386 (P-I & P-III)


REQUISITIONING OFFICE: The Project Managaer
Sri Durga Condev (P) Ltd
Jagatpur, Cuttack..

LETTER NO.: SDCPL/NH-200/GEN/2017/23 DATE: 10.01.2017

WORK REFERENCE: Laboratory testing of construction materials for the work “Engineering,
Procurement and construction of Rehabilitaion and upgrading to 2 lanes/2
lane with paved shoulders configuration and strengthening of Bhojpur-
Chhatabar section (km131.0 to Km 192.0) of NH 200 in the state of Odisha
under Phase-I of NHIIP.”
DATE OF RECEIPT OF SAMPLE: 11.01.2017 DATE OF TESTING: 11.01.2017 to 14.01.2017
DATE OF ISSUE OF TEST RESULT: 31.01.2017
Source/Locat

Grading
Description
of Sample

Name of
Sl. No.

Cumulative % of Specific
ion

Sieve Passing Gravity


Designation
in mm Obtained Required
1 2 3 4 5 6 7
26.5 100
Coarse 19.0 100
1 Aggregate - 13.2 29.30 - 2.77
20 mm size 9.5 3.46
4.75 0.32
19.0 100
13.2 100
Coarse
9.5 97.45
2 Aggregate - - 2.74
4.75 22.10
10 mm size
2.36 0.45
1.18 0.00
9.5 100
4.75 98.33
2.36 89.88
1.18 71.69
3 Quarry Dust - - 2.71
0.600 62.34
0.300 40.19
0.150 31.23
0.075 9.95
0.600 100
Ambuja
0.300 100
4 Filler OPC 53 - 2.99
0.150 100
grade
0.075 96.42
 Laboratory tests are related to the samples submitted by the client
 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.

AUTH. SIGNATORY
LABORATORY INVESTIGATION TEST RESULT OF BINDER AS PER IS:
1202, IS:1203, IS:1205, IS:1209, IS: 1216 & IS: 15462
REQUISITIONING OFFICE: The Project Managaer
Sri Durga Condev (P) Ltd
Jagatpur, Cuttack..

LETTER NO.: SDCPL/NH-200/GEN/2017/23 DATE: 10.01.2017


WORK REFERENCE: Laboratory testing of construction materials for the work “Engineering,
Procurement and construction of Rehabilitaion and upgrading to 2 lanes/2
lane with paved shoulders configuration and strengthening of Bhojpur-
Chhatabar section (km131.0 to Km 192.0) of NH 200 in the state of Odisha
under Phase-I of NHIIP.”
DATE OF RECEIPT OF SAMPLE: 11.01.2017 DATE OF TESTING: 11.01.2017 to 17.01.2017
DATE OF ISSUE OF TEST RESULT: 31.01.2017

Penetration
Softening Flash Point
at 250C, 100 * Elastic
Name of Source/Location

point in by
gm., Recovery of Specific
Description of Sample

centigrade Cleveland
5 sec in 1/10 half thread Gravity
(Mean Open Cup in
mm. (Mean in % at 15°C
value) ºC
value)
Sl. No.

Obtained Value

Required Value

Obtained Value

Required Value

Obtained Value

Required Value

Obtained Value

Required Value

Obtained Value

Required Value
(min)

(min)

(min)

(min)
1 2 3 4 5 6 7 8 9 10 11 12 13

Bitumen
1 CRMB IOCL 28 < 50 60 60 52 50 292 220 1.04 -
60

 Laboratory tests are related to the samples submitted by the client


 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.
* The tests marked with an * mark are not accredited by NABL.

AUTH. SIGNATORY
LABORATORY INVESTIGATION TEST RESULT OF BINDER AS PER IS:
1202, IS:1203, IS:1205, IS:1209, IS: 1216 & IS: 73
REQUISITIONING OFFICE: The Project Managaer
Sri Durga Condev (P) Ltd
Jagatpur, Cuttack..
LETTER NO.: SDCPL/NH-200/GEN/2017/23 DATE: 10.01.2017
WORK REFERENCE: Laboratory testing of construction materials for the work “Engineering,
Procurement and construction of Rehabilitaion and upgrading to 2 lanes/2
lane with paved shoulders configuration and strengthening of Bhojpur-
Chhatabar section (km131.0 to Km 192.0) of NH 200 in the state of Odisha
under Phase-I of NHIIP.”

DATE OF RECEIPT OF SAMPLE: 11.01.2017 DATE OF TESTING: 11.01.2017 to 17.01.2017


DATE OF ISSUE OF TEST RESULT: 31.01.2017

Thin Film Oven Test


*Separation
Name of Source/Location

test
Description of Sample

(Difference * Elastic
Increase in
in Softening Recovery of *Loss in
Softening
Point) in °C half thread mass in %
Point in °C
in % at 25°C
Sl. No.

Obtained Value

Required Value

Obtained Value

Required Value

Obtained Value

Required Value

Required Value

Obtained Value
(Max)

(Max)

(Max)
(min)

(min)

1 2 3 4 5 6 7 8 9 11 12

Bitumen
1 IOCL 4 4 37 35 4.0 5 0.20 1.0
CRMB-60

 Laboratory tests are related to the samples submitted by the client


 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.
* The tests marked with an * mark are not accredited by NABL.

AUTH. SIGNATORY
LABORATORY INVESTIGATION TEST RESULT COARSE AGGREGATE
2386 (P-IV) & IS: 6241
REQUISITIONING OFFICE: The Project Managaer
Sri Durga Condev (P) Ltd
Jagatpur, Cuttack..
LETTER NO.: SDCPL/NH-200/GEN/2017/23 DATE: 10.01.2017
WORK REFERENCE: Laboratory testing of construction materials for the work “Engineering,
Procurement and construction of Rehabilitaion and upgrading to 2 lanes/2
lane with paved shoulders configuration and strengthening of Bhojpur-
Chhatabar section (km131.0 to Km 192.0) of NH 200 in the state of Odisha
under Phase-I of NHIIP.”
DATE OF RECEIPT OF SAMPLE: 11.01.2017 DATE OF TESTING: 16.01.2017 to 23.01.2017
DATE OF ISSUE OF TEST RESULT: 31.01.2017
Stripping
Value in %
Name of Source/Location

Los
Description of Sample

(Retained Aggregate
Angeles
coat to the Impact Value
Abrasion
Nature of Use

nearest in %

Remarks
Value in %
whole
Sl. No.

number)
Obtained

Obtained

Obtained
MORTH

MORTH

MORTH
Limit

Limit

Limit
1 2 3 4 5 6 7 8 9 10 11

Confirm to MORTH
Specifications.
Aggregate Mix
20 mm : 10
BC
mm : Quarry Apprx Min Max Max
5 Gradin - 29 26
Dust : : 12 : .98 95 35 27
g II
36 : 52 by
weight

 Laboratory tests are related to the samples submitted by the client


 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 Stripping value test is conducted with bitumen supplied by the client.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.

AUTH. SIGNATORY
LABORATORY INVESTIGATION TEST RESULT COARSE AGGREGATE
2386 (P-I, P-III)
REQUISITIONING OFFICE: The Project Managaer
Sri Durga Condev (P) Ltd
Jagatpur, Cuttack..

LETTER NO.: SDCPL/NH-200/GEN/2017/23 DATE: 10.01.2017


WORK REFERENCE: Laboratory testing of construction materials for the work “Engineering,
Procurement and construction of Rehabilitaion and upgrading to 2 lanes/2
lane with paved shoulders configuration and strengthening of Bhojpur-
Chhatabar section (km131.0 to Km 192.0) of NH 200 in the state of Odisha
under Phase-I of NHIIP.”
DATE OF RECEIPT OF SAMPLE: 11.01.2017 DATE OF TESTING: 16.01.2017 to 23.01.2017
DATE OF ISSUE OF TEST RESULT: 31.01.2017

Combined
Name of Source/Location

Elongation and Water


Description of Sample

Flakiness Indices Absorption in %


Nature of Use

(Total) in %

Remarks
Sl. No.

MORTH Limit

MORTH Limit
Obtained

Obtained

1 2 3 4 5 6 7 8 9

Confirm to MORTH
Aggregate Mix Specifications.
20 mm : 10
BC
mm : Quarry Max
5 Gradin - 28.6 Max 30 1.09
Dust : : 12 : 2.0
g II
36 : 52 by
weight

 Laboratory tests are related to the samples submitted by the client


 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.

AUTH. SIGNATORY
DESIGN FOR BITUMINOUS CONCRETE AS PER MORTH & AS PER ASTM
D2726, ASTM D2041 & MS-2
REQUISITIONING OFFICE: The Project Managaer
Sri Durga Condev (P) Ltd
Jagatpur, Cuttack..

LETTER NO.: SDCPL/NH-200/GEN/2017/23 DATE: 10.01.2017

WORK REFERENCE: Laboratory testing of construction materials for the work “Engineering,
Procurement and construction of Rehabilitaion and upgrading to 2 lanes/2
lane with paved shoulders configuration and strengthening of Bhojpur-
Chhatabar section (km131.0 to Km 192.0) of NH 200 in the state of Odisha
under Phase-I of NHIIP.”

DATE OF RECEIPT OF SAMPLE: 11.01.2017 DATE OF TESTING: 24.01.2017 to 27.01.2017


DATE OF ISSUE OF TEST RESULT: 31.01.2017
SUMMARY OF TRIALS AT DIFFERENT BINDER CONTENT

Binder Content 4.00 4.50 5.00 5.50 6.00 6.50


Compacted Density of
2.358 2.365 2.397 2.404 2.415 2.409
Mix in gm/ml
Flow in mm 1.70 2.27 2.70 3.25 4.00 5.10
Marshall Stability in KN 13.79 14.59 14.85 15.20 14.90 14.24
Voids in Mix in % 8.08 7.14 5.82 4.17 2.95 2.52
Voids in Mineral
15.47 15.68 15.58 15.17 15.20 15.90
Aggregates in %
Voids in Mineral
Aggregates Filled by 47.74 54.45 62.65 72.54 80.58 84.16
bitumen

Voids in
Voids in
Compacted Voids Mineral
Flow Stability in Mineral
Description Density of in Mix Aggregates
in mm KN at 60°C Aggregates
Mix in gm/ml in % Filled by
in %
bitumen
MORTH / MS-
- 2.5-4 Min 12.0 3-5 Min 12.5 65-75
2 Limit
Maximum
/Designed 2.416 3.25 15.2 4.0 15.14 70
Value
Corresponding
Binder Content 6.05 5.50 5.50 5.65 5.70 5.36
in %
% of Binder
5.627
suitable for Use
MORTH Limit: Binder Content Min 5.4 % by mass of total mix

 Laboratory tests are related to the samples submitted by the client


 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.

AUTH. SIGNATORY
DESIGN FOR BITUMINOUS CONCRETE AS PER MORTH & AS PER ASTM
D2726, ASTM D2041, ASTM D1075 & MS-2, AASHTO 283
REQUISITIONING OFFICE: The Project Managaer
Sri Durga Condev (P) Ltd
Jagatpur, Cuttack..
LETTER NO.: SDCPL/NH-200/GEN/2017/23 DATE: 10.01.2017

WORK REFERENCE: Laboratory testing of construction materials for the work “Engineering,
Procurement and construction of Rehabilitaion and upgrading to 2 lanes/2
lane with paved shoulders configuration and strengthening of Bhojpur-
Chhatabar section (km131.0 to Km 192.0) of NH 200 in the state of Odisha
under Phase-I of NHIIP.”
DATE OF RECEIPT OF SAMPLE: 11.01.2017 DATE OF TESTING: 27.01.2017
DATE OF ISSUE OF TEST RESULT: 31.01.2017
MARSHALL TEST ON BC MIX SAMPLE WITH PROPOSED BINDER CONTENT @5.627 %

Test Parameters @ 5.627 % of Binder


Content
Obtained Value MORTH LIMIT

Compacted Density of Mix in gm/ml 2.402 -

Flow in mm 3.27 2.5-4

Marshall Stability in KN 14.98 Min 12.0

Voids in Mix in % 4.07 3-5

Voids in Mineral Aggregates in % 15.38 Min 12.5

Voids in Mineral Aggregates Filled by


bitumen
73.50 65-75
* Loss of Stability on immersion in Min 80 % retained
water at 60°C for 24 hour
82.0
strength
Fines to Bitumen Ratio 0.92 0.6-1.20
 Laboratory tests are related to the samples submitted by the client
 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.
* The tests marked with an * mark are not accredited by NABL.

AUTH. SIGNATORY
DRAFT COPY OF LABORATORY INVESTIGATION TEST RESULT
COARSE AGGREGATE as per IS: 2386 (P-I & P-III)
ID NO- 20170111-1828

Source/Locat
Grading
Description
of Sample

Name of
Sl. No.

Cumulative % of Specific

ion
Sieve Passing Gravity
Designation
in mm Obtained Required
1 2 3 4 5 6 7
26.5 100
Coarse 19.0 100
1 Aggregate - 13.2 29.30 - 2.77
20 mm size 9.5 3.46
4.75 0.32
19.0 100
13.2 100
Coarse
9.5 97.45
2 Aggregate - - 2.74
4.75 22.10
10 mm size
2.36 0.45
1.18 0.00
9.5 100
4.75 98.33
2.36 89.88
1.18 71.69
3 Quarry Dust - - 2.71
0.600 62.34
0.300 40.19
0.150 31.23
0.075 9.95
0.600 100
Ambuja
0.300 100
4 Filler OPC 53 - 2.99
0.150 100
grade
0.075 96.42
 Laboratory tests are related to the samples submitted by the client
 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.

AUTH. SIGNATORY
DRAFT COPYOF LABORATORY INVESTIGATION TEST RESULT OF
BINDER AS PER IS: 1202, IS:1203, IS:1205, IS:1209, IS: 1216 & IS: 15462
ID NO- 20170111-1828

Penetration
Softening Flash Point
at 250C, 100 * Elastic
Name of Source/Location

point in by
gm., Recovery of Specific
Description of Sample

centigrade Cleveland
5 sec in 1/10 half thread Gravity
(Mean Open Cup in
mm. (Mean in % at 15°C
value) ºC
value)
Sl. No.

Obtained Value

Required Value

Obtained Value

Required Value

Obtained Value

Required Value

Obtained Value

Required Value

Obtained Value

Required Value
(min)

(min)

(min)

(min)
1 2 3 4 5 6 7 8 9 10 11 12 13

Bitumen
1 CRMB IOCL 28 < 50 60 60 52 50 292 220 1.04 -
60

 Laboratory tests are related to the samples submitted by the client


 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.
* The tests marked with an * mark are not accredited by NABL.

AUTH. SIGNATORY
DRAFT COPY OF LABORATORY INVESTIGATION TEST RESULT OF
BINDER AS PER IS: 1202, IS:1203, IS:1205, IS:1209, IS: 1216 & IS: 73
ID NO- 2017011-1828

Thin Film Oven Test


Name of Source/Location *Separation
test
Description of Sample

(Difference * Elastic
Increase in
in Softening Recovery of *Loss in
Softening
Point) in °C half thread mass in %
Point in °C
in % at 25°C
Sl. No.

Obtained Value

Required Value

Obtained Value

Required Value

Obtained Value

Required Value

Required Value

Obtained Value
(Max)

(Max)

(Max)
(min)

(min)
1 2 3 4 5 6 7 8 9 11 12

Bitumen
1 IOCL 4 4 37 35 4.0 5 0.20 1.0
CRMB-60

 Laboratory tests are related to the samples submitted by the client


 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.
* The tests marked with an * mark are not accredited by NABL.

AUTH. SIGNATORY
DRAFT COPY OF LABORATORY INVESTIGATION TEST RESULT
COARSE AGGREGATE 2386 (P-IV) & IS: 6241

ID NO- 20170111-1828

Stripping
Value in %

Name of Source/Location
Los
Description of Sample

(Retained Aggregate
Angeles
coat to the Impact Value
Abrasion
Nature of Use

nearest in %

Remarks
Value in %
whole
Sl. No.

number)

Obtained

Obtained

Obtained
MORTH

MORTH

MORTH
Limit

Limit

Limit
1 2 3 4 5 6 7 8 9 10 11

Confirm to MORTH
Specifications.
Aggregate Mix
20 mm : 10
BC
mm : Quarry Apprx Min Max Max
5 Gradin - 29 26
Dust : : 12 : .98 95 35 27
g II
36 : 52 by
weight

 Laboratory tests are related to the samples submitted by the client


 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 Stripping value test is conducted with bitumen supplied by the client.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.

AUTH. SIGNATORY
DRAFT COPY OF LABORATORY INVESTIGATION TEST RESULT
COARSE AGGREGATE 2386 (P-I, P-III)

ID NO- 20170111-1828

Combined

Name of Source/Location
Elongation and Water
Description of Sample

Flakiness Indices Absorption in %


Nature of Use (Total) in %

Remarks
Sl. No.

MORTH Limit

MORTH Limit
Obtained

Obtained
1 2 3 4 5 6 7 8 9

Confirm to MORTH
Specifications.
Aggregate Mix
20 mm : 10
BC
mm : Quarry Max
5 Gradin - 28.6 Max 30 1.09
Dust : : 12 : 2.0
g II
36 : 52 by
weight

 Laboratory tests are related to the samples submitted by the client


 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.

AUTH. SIGNATORY
DRAFT COPY OF DESIGN FOR BITUMINOUS CONCRETE AS PER MORTH
& AS PER ASTM D2726, ASTM D2041 & MS-2

ID NO- 2017011-1828

SUMMARY OF TRIALS AT DIFFERENT BINDER CONTENT

Binder Content 4.00 4.50 5.00 5.50 6.00 6.50


Compacted Density of
2.358 2.365 2.397 2.404 2.415 2.409
Mix in gm/ml
Flow in mm 1.70 2.27 2.70 3.25 4.00 5.10
Marshall Stability in KN 13.79 14.59 14.85 15.20 14.90 14.24
Voids in Mix in % 8.08 7.14 5.82 4.17 2.95 2.52
Voids in Mineral
15.47 15.68 15.58 15.17 15.20 15.90
Aggregates in %
Voids in Mineral
Aggregates Filled by 47.74 54.45 62.65 72.54 80.58 84.16
bitumen

Voids in
Voids in
Compacted Voids Mineral
Flow Stability in Mineral
Description Density of in Mix Aggregates
in mm KN at 60°C Aggregates
Mix in gm/ml in % Filled by
in %
bitumen
MORTH / MS-
- 2.5-4 Min 12.0 3-5 Min 12.5 65-75
2 Limit
Maximum
/Designed 2.416 3.25 15.2 4.0 15.14 70
Value
Corresponding
Binder Content 6.05 5.50 5.50 5.65 5.70 5.36
in %
% of Binder
5.627
suitable for Use
MORTH Limit: Binder Content Min 5.4 % by mass of total mix

 Laboratory tests are related to the samples submitted by the client


 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.

AUTH. SIGNATORY
DRAFT COPY OF DESIGN FOR BITUMINOUS CONCRETE AS PER MORTH
& AS PER ASTM D2726, ASTM D2041, ASTM D1075 & MS-2, AASHTO 283

ID NO- 20170111-1828

MARSHALL TEST ON BC MIX SAMPLE WITH PROPOSED BINDER CONTENT @5.627 %

Test Parameters @ 5.627 % of Binder


Content
Obtained Value MORTH LIMIT

Compacted Density of Mix in gm/ml 2.402 -

Flow in mm 3.27 2.5-4

Marshall Stability in KN 14.98 Min 12.0

Voids in Mix in % 4.07 3-5

Voids in Mineral Aggregates in % 15.38 Min 12.5

Voids in Mineral Aggregates Filled by


bitumen
73.50 65-75
* Loss of Stability on immersion in Min 80 % retained
water at 60°C for 24 hour
82.0
strength
Fines to Bitumen Ratio 0.92 0.6-1.20
 Laboratory tests are related to the samples submitted by the client
 Laboratory tests are conducted as per BIS specification only.
 The Test Report refers only to the samples tested as above.
 The report shall not be reproduced in part/full without prior written consent of this laboratory.
* The tests marked with an * mark are not accredited by NABL.

AUTH. SIGNATORY

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