DQ for Purified Water System

DQ for Purified Water System

NAME OF THE SYSTEM : REVERSE OSMOSIS SYSTEM

TABLE OF CONTENTS

SR.

NO.

STAGE

PAGE NO.

1 OBJECTIVE & SCOPE

2 ACCEPTANCE CRITERIA

3 RESPONSIBILITY

4 SYSTEM DESCRIPTION (SYSTEM AND SUB-SYSTEM)

5 BASIS OF DESIGN AND ASSUMPTION

6 TECHNICAL SPECIFICATIONS

7 DRAWINGS REQUIRED

8 SUPPORTING UTILITIES

9 PRE-QUALIFICATION CHECKLIST

10 LIST OF DOCUMENTS REQUIRED

11 DESIGN QUALIFICATION REPORT APPROVAL

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12 ABBREVIATIONS
1. OBJECTIVE AND SCOPE

OBJECTIVE

1. To prepare detailed specification for all major components of Equipment / instrument to

ensure that the User Requirement Specification and functional requirement specification are
achieved.

2. To design the equipment / instrument in conjunction with the design data in order to
provide basis for vendor, manufacturer & / or the design engineer for designing the system when
the project begins.

SCOPE

Application to any equipment, system, facility, process & software programs.

1. When subjected for new installation

2. When the existing system is replaced with the new system.

3. When the existing system is subjected for up-gradation or modification.

All URS and FRS shall be defined by the user department in consultation with the engineering
department, which should be finalized and mutually discussed with the system supplier, vendor & or
manufacturer.

The design qualification is essential part of the qualification mechanism and will serve as a basic
document for the Validation Activity.

2. ACCEPTANCE CRITERIA

2. A) PURIFIED WATER GENERATION SYSTEM

Equipment / Utility system shall confirm to specifications which are as per the user
requirements/as per USP 39.
 The Equipment / Utility / system shall confirm to the predetermined requirements and a
certificate is issued by the projects / Engineering Department.

DESIGN BASIS

RAW WATER ANALYSIS

Sr. No. Water Parameters Actual Parameters Design Consideration

1 Colour < 5 CTU < 5 CTU

2 Ph 7.5 6.5 – 8.5

3 Conductivity (us/cm) 900 1200

4 Turbidity 1.8 Less than 5

5 SDI Not check < 3 assumed

6 Total Dissolved Solids 750 ppm 900 ppm

7 Total Alkalinity 120 ppm 120 ppm

8 Total Hardness 300 ppm 350 ppm

9 Calcium as CaCO3 100 ppm 125 ppm

10 Magnesium as CaCO3 200 ppm 225 ppm

11 Sodium as Na 36.11 ppm 50 ppm

12 Potassium as K 0.975ppm 5 ppm

13 Sulphate as SO443.68 ppm 50 ppm 

14 Nitrates as NO3 2.3 ppm 10 ppm

15 Chlorides as Cl 92.3 ppm 100 ppm

16 Flouride 0.7 ppm 1 ppm

17 Colloidal Silica 5.6 ppm 10 ppm

18 Reactive Silica 5.6 ppm 10 ppm

19 TOC 1000 ppb 1000 ppb

20 Total Plate Count 79 CFU/ml 1000 CFU/ml

(Note. 1. Feed Water is free from pathogens like E- Coli, Pseudonymous, Salmonella)

2. B) PRETREATMENT & PURIFIED WATER GENERATION SYSTEM

FOR PRESSURE QUARTZ FILTER

END USE : SOFTENER QUANTITY OF WATER : 7

m3/hr

TYPE OF OPERATION : MANUAL OPERATION

FOR SOFTENER

END USE : PURIFIED WATER GENERATION SYSTEM

QUANTITY : 3.8 m3/hr

OBR : 76 m3

NO OF HRS : 20 hrs

TYPE OF OPERATION : MANUAL OPERATION

FIRST PASS RO SYSTEM (Hot Water Sanitizable)

FEED FLOWRATE : 3800 LPH

REJECT FLOWRATE : 1100 LPH PERMEATE FLOWRATE :

2700 LPH OVER ALL RECOVERY : 70 %

TYPE OF OPERATION : FULLY AUTO & MANUAL OPERATION

SECOND PASS RO SYSTEM (Hot Water Sanitizable) FEED FLOWRATE :

2700 LPH REJECT RECYCLE FLOWRATE : 500 LPH PERMEATE
FLOWRATE : 2200 LPH OVER ALL RECOVERY :
80 %

TYPE OF OPERATION : FULLY AUTO & MANUAL OPERATION

FOR EDI SYSTEM

FEED FLOWRATE : 2200 LPH

PERMEATE FLOWRATE : 2000 LPH 

REJECT FLOWRATE : 200 LPH

TYPE OF OPERATION : FULLY AUTO & MANUAL OPERATION OVERALL RECOVERY :
90 %

TREATED WATER QUALITY

STAGE WISE TREATED WATER QUALITY AFETR RO:

(On basis of maximum feed water limiting condition)

Sr.

No.

Water Parameter Outlet of Multi Grade Filter Outlet of Softener Outlet of RO Pass I
Outlet of RO Pass II

1. Ph 6 to 8.5 6 to 8.5 5 – 6 5–6

TSS < 5 ppm < 5 ppm Nil Nil

2. TDS / Conductivity 1920 us/cm 1920 us/cm 200 us/cm 25 us/cm

3. Total Hardness ( in ppm)

350 ppm

Less than 5 ppm

Nil

Nil

4. SDI <3 3.0 maxNil Nil

5. TOC 1000 ppb 1000 ppb 500 ppb 200 ppb

6. TVC 1000 CFU/ml 1000 CFU/ml 100 CFU/ml 50 CFU/ml

TREATED WATER QUALITY AFTER UF : ( as per ‘Design Limits’)

(PURIFIED WATER AS PER USP 39 std.)

Sr.
No.

Water Parameters

USP 39 Action

Limit

Alert Limit Design

Limit

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1. Conductivity 1.25 µs/cm 1.0 µs/cm 0.8 µs/cm 0.7 µs/cm

2. TOC in PPB 500 ppb 300 ppb 200 ppb 100 ppb 

3. TVC / TBC

Microbial Count

100 CFU/ml

90 CFU/ml

70 CFU/ml

40 CFU/ml

Note: With the change in the incoming water parameters, the treated water quantity & quality may
get affected at different stages of the plant.
3. RESPONSIBILTY

User Dept : For providing user requirement (Technical and cGMP)

Head-Operations : To review the specification from installation and Maintenance aspects.

Head-Quality : To review the specification from GMP Aspects

Vendor : To review and agree upon the requirements.

4. SYSTEM DESCRIPTION (SYSTEM AND SUB-SYSTEM)

The Fully Automated PLC based Purified Water Generation system generate 2 m3/hr. of Purified
water as Per USP 39 Standards.

SCHEME:

PRETREATMENT & PURIFIED WATER GENERATION SYSTEM:

PRE TREATMENT: (3800 LPH)

Pre Sodium Hypo Chlorite Dosing System

Raw Water Pumps

Multi Grade Filter

Softener Unit

FIRST PASS REVERSE OSMOSIS (HOT WATER SANITIZABLE) SYSTEM:

SMBS Dosing System

Antiscalent Dosing System

pH Correction System

5 – Micron Cartridge Filter

ORP Analyzer and pH sensor along with auto Dumping Valve

RO High Pressure Pump

Reverse Osmosis Membranes along with High Pressure Housing

Conductivity Meter with Alarm

SECOND PASS REVERSE OSMOSIS (HOT WATER SANITIZABLE) SYSTEM:

RO High Pressure Pump

Reverse Osmosis Membranes along with High Pressure Housing

Conductivity meter with Alarm

POST TREATMENT:

Hot Water Sanitizable Electro – Deionization Unit

Conductivity meter with Alarm

SYSTEM DESCRIPTION:
Raw water before Raw Water Tank is dosed with Sodium Hypochlorite 1 – 2 ppm. Raw water feed
pump will feed raw water from the raw water storage tank to Multi Grade Filter @ 7000 LPH.

Multi Grade Filter is a vertical down flow vessel containing pure graded silex quartz as a filtering
media. The vessel is fabricated in FRP. The water generated at the outlet of Multi Grade Filter will
have suspended solids less than 5 ppm. Multi Grade Filter is provided with Manual Backwash. We
have provided manual ball valves of for change over from normal operation to Backwash operation.

(Note that the inlet suspended solid load should not be more than 50 ppm).

The water from Multi Grade Filter is passed through Softener. Hardness after softener is less than 5
ppm. Soft Water after Softener unit is fed to Purified Water Generation System.

Sodium Metabisulphite (Na2S2O5) is then dosed in the chlorinated water to neutralize the free
chlorine (excess chlorine) present in the filtered water.

Antiscalent Dosing System is then dosed in the soft water to avoid scale formation on the RO
Membranes.

pH Correction Dosing System is provided to adjust the feed pH of RO feed water as 6.5 – 8.5. The
treated water is then passed through 5 micron Cartridge Filter to trap the suspended solids. This
will avoid chocking of RO membranes due to suspended solids.

ORP Analyzer is provided so as to check the absence/presence of chlorine in the feed water to the
RO System. If free chlorine is sensed in the feed water it will give an indication on the panel & open
the

dumping valve and dump the high ORP water for 300 secs. & Even if the ORP value is not below the

set point it will trip the system.

This soft water is then fed to the Reverse Osmosis First pass System by means of a High Pressure
Vertical multistage Pump with SS 304 wettable parts of M/s. Grundfos, Denmark. The First pass
Reverse Osmosis System will generate 2700 liters/hr water with an overall recovery of 70 %. The
generated water will have total dissolved solids less than 150 ppm. The semi-permeable reverse
osmosis membrane has molecular weight cut off less than 150 MWCO. The Reveres Osmosis
membrane acts as positive barrier to remove dissolved solids, organic compounds & bacteria.

The Reverse Osmosis System consists of thin film composite type Reverse Osmosis membrane of
DOW. The material of construction of the RO membrane is Polyamide. The RO membrane is housed
in the High Pressure SS 316L Wettable Parts Housing having TC end connection.

The outlet water of RO pass one is feed to RO pass two system. The Second pass Reverse Osmosis
System will generate 2200 liters/hr of water with an overall recovery of 80%. The generated water
will have total dissolved solids less than 15-20 ppm.

The Reverse Osmosis System consists of thin film composite type Reverse Osmosis membrane of
DOW. The material of construction of the RO membrane is Polyamide. The RO membrane is housed
in the High Pressure SS 316L Wettable Parts Housing having TC end connection.

The Permeate water from RO system will be fed to the Electro Deionization Unit (EDI) having
designed

capacity of 2000 LPH. The EDI system has a recovery of 90%.

The water generated from the outlet of EDI will be as per USP 39 Standards for Purified Water.

5. BASIS OF DESIGN AND ASSUMPTION

FEED WATER SAMPLE:

The system design is based on the feed water analysis provided by the customer as per Annexure -A.

PRODUCT WATER QUALITY:

STAGE WISE TREATED WATER PARAMETER:

(On basis of maximum feed water limiting condition)

Sr.

No.

Water Parameter Outlet of Multi Grade Filter Outlet of Softener Outlet of RO Pass I
Outlet of RO Pass II

1. Ph 6 to 8.5 6 to 8.5 5 – 6 5–6

TSS < 5 ppm < 5 ppm Nil Nil

2. TDS / Conductivity 1920 us/cm 1920 us/cm 200 us/cm 25 us/cm

3. Total Hardness ( in ppm)

350 ppm

Less than 5 ppm

Nil

Nil

4. SDI <3 3.0 maxNil Nil

5. TOC 1000 ppb 1000 ppb 500 ppb 200 ppb

6. TVC 1000 CFU/ml 1000 CFU/ml 100 CFU/ml 50 CFU/ml

TREATED WATER QUALITY AFTER UF: (as per ‘Design Limits’) (PURIFIED WATER AS PER USP 39

std.)

1. Conductivity 1.25 µs/cm 1.0 µs/cm 0.8 µs/cm 0.7 µs/cm

2. TOC in PPB 500 ppb 300 ppb 200 ppb 100 ppb 

3. TVC / TBC
Microbial Count

100 CFU/ml

90 CFU/ml

70 CFU/ml

40 CFU/ml

Note: With the change in the incoming water parameters, the treated water quantity & quality may
get affected at different stages of the plant.

5.3 FACILITY OPERATION:

The plant operation will be for 20 hrs/day,6 days/week,48 weeks/year

ANNEXURE – A

12 Chlorides as Cl 0.975ppm 5 ppm

13 Silica as SiO2 43.68 ppm 50 ppm 

14 Colloidal Silica 2.3 ppm 10 ppm

15 Reactive Silica 92.3 ppm 100 ppm

16 Total Chloride as CaCO30.7 ppm 1 ppm

17 Sulphate as CaCO3 5.6 ppm 10 ppm

18 TOC 5.6 ppm 10 ppm

19 TVC 1000 ppb 1000 ppb

(Note. 1. Feed Water is free from pathogens like E- Coli, Pseudonymous, Salmonella)

6. TECHNICAL SPECIFICATIONS

MAJOR EQUIPMENTS OF PRETREATMENT & PURIFIED WATER GENERATION SYSTEM:

PRE SODIUM HYPOCHLORITE DOSING SYSTEM

TAG NO: NaOCl (DT-01 / DP-01)

EQUIPMENT NAME: Pre Sodium Hypo Chlorite Dosing system

EQUIPMENT LOCATION: After Bore Well Pump

FUNCTION: For Bacterial Disinfection in raw water. These will inhibit the bacterial growth. Sodium
Hypo chlorite dosed up to 2 ppm for disinfection.

TECHNICAL SPECIFICATION:

Quantity : One

Type : Positive Displacement Pump

Pump Capacity 0.4 to 4 LPH

Max. Working Pressure

: 5.5 kg/cm2

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MOC of Dosing Tank : HDPE

Dosing Tank : 50 Liters Provided 

Low Level Switch : Provided

Make : Milton Roy

Model : UC 11

DOSING CALCULATION:

Dosage required : 2 ppm Feed Flow rate :

7 m3/hr Conc. of Solution : 1 % Dosing Pump flow rate : 1.4
LPH

Amount of dosing solution = 1.4 x 24 = 33.6 Ltrs.

RAW WATER PUMPS (1W + 1SB):

TAG NO: RWP-01 / 02

EQUIPMENT NAME: Raw Water Pumps

EQUIPMENT LOCATION: After Raw Water Storage Tank

FUNCTION: For pumping of Raw water to Pretreatment @ 7 m3/hr.

TECHNICAL SPECIFICATION:

Quantity : Two (1W + 1SB)

Type : Horizontal Multistage pump

Flow rate

: 7 m3/hr (7000 liter/hr)

Head : 35 mWC

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 MULTI GRADE FILTER:

TAG NO: MGF-01

EQUIPMENT NAME: Multi Grade Filter

EQUIPMENT LOCATION: After Sodium Hypo-chlorite Dosing System, Piping and Raw Water Tank.

FUNCTION: It filters the suspended solids in the Raw water up to 5 ppm with the help of Multi Grade
Filter in the vessel, the inlet suspended solids should be less than 50 ppm.

TECHNICAL SPECIFICATION:

Quantity : One

Flow rate

: 7 m3/hr

Max. Working Pressure

: 3.5 kg/cm2

Max. Pressure Drop

: 0.5 kg/cm2

Diameter : 600 mm

Height : 1800 mm

Specific Velocity of Filtration : 25 m/hr.

Back Wash Time Required : 10-15 min.

Filter media : Pure Graded Silex Quartz of 1.5 to

2 mm Particle size.

Valve Type : Ball valve

MOC of Pressure Vessel : Fiber Reinforced Plastic (FRP)

Make of Pressure Vessel : M/s. Wave Cyber, USA / Pentair

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Frontal Pipe Size : 38.1 mm

Pressure gauge : 100 mm Dial ( Inlet /Outlet ) 

MOC Piping : UPVC

Make of Piping : FIP

MOC of Valves : UPVC

Make of Valves : FIP

Inlet, Outlet, Drain Connection : 1.5” BSPF union ends

Operation:

1. Normal Operation

2. Back Wash Operation

3. Rinse Operation

1. Normal Operation:

Since MGF is a Vertical Down Flow Vessel the Suspended Solids are removed by passing through
Filtering Media which is been 60% filled. For normal operation position of Ball valves which are
mounted on MGF should be (In Open Position: BV-05 & BV-06)

(In Close Position: BV-07, BV-08 & BV-09)

2. Back Wash Operation: WHEN & WHY BACKWASH

Back Wash is used to remove the Suspended Matter which is entrapped in the filter Media Top Layer
during Normal Operation. Back Wash is done after 20 hr OR if the differential pressure across the
filter is more than 0.5 kg/cm2.

For changing from normal operation to backwash operation, the position of the Ball Valves should be
(In Open Position: BV-07 & BV-08)

SOFTENER:

TAG NO: SF-01

EQUIPMENT NAME: Softener Unit-01

EQUIPMENT LOCATION: After Multi Grade Filter

FUNCTION: It will replace the hardness causing Ca & Mg ions with Na ions. This will soften the raw
water and will avoid scale formation. Treated Water at the outlet of softener-II will have hardness
less than 5 ppm. Flow totalizer will be provided at the outlet of softener unit to indicate the amount
of soft water generated and give indication after pre define quantity of soft water is generated.

TECHNICAL SPECIFICATION:

Quantity : One

Type : Vertical Up Flow

Flow rate

: 3.8 m3/hr

Max. Working Pressure

: 4 kg/cm2

Max. Pressure Drop

: 0.5 kg/cm2

Diameter : 600 mm
 SODIUM META BISULPHITE DOSING SYSTEM:

TAG NO: SMBS (DT-02 / DP-02)

EQUIPMENT NAME: Sodium Meta Bisulphate Dosing system 

EQUIPMENT LOCATION: After Softener Unit

FUNCTION: 1 ppm of chlorine needs 2 ppm SMBS dosing. We have considered 2 ppm of chlorine so
we have assumed 4 ppm of SMBS dosing. 6 ppm SMBS is dosed in soft water to neutralize the free
chlorine in soft water. (Note: ORP analyzer is provide with dumping valve to check & dump the high
chlorinated water)

TECHNICAL SPECIFICATION:

Quantity : One

Type : Positive Displacement Pump

Pump Capacity : 0.4 to 4 LPH

Max. Working Pressure : 5.5 kg/cm2

MOC of Dosing Tank : SS 304

Dosing Tank : 25 Liters Provided

Low Level Switch : Provided

Make : Milton Roy

Model : UC 11

DOSING CALCULATION:

Dosage required : 4 ppm

Feed Flow rate : 3.8 m3/hr

Conc. of Solution : 1%

Dosing Pump flow rate: 1.52 LPH

If we consider 3 shifts of 8 hrs. = 8 x 3 = 24 hrs.

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

ANTISCALENT DOSING SYSTEM:

TAG NO: ADS (DT-03 / DP-03)

EQUIPMENT NAME: Anti Scalent Dosing System

EQUIPMENT LOCATION: After SMBS Dosing System

FUNCTION: ADS (5 ppm) is dosed in soft water to avoid scaling in RO membrane.

TECHNICAL SPECIFICATION:

Quantity : One

Type : Positive Displacement Pump

Pump Capacity : 0.4 to 4 LPH

Max. Working Pressure : 5.5 kg/cm2

MOC of Dosing Tank : SS 304

Dosing Tank : 25 Liters Provided

Low Level Switch : Provided

Make : Milton Roy

Model : UC 11

DOSING CALCULATION:

Dosage required : 5 ppm

Feed Flow rate : 3.8 m3/hr

Conc. of Solution : 2%

Dosing Pump flow rate: 0.95 LPH

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 pH CORRECTION DOSING SYSTEM:

TAG NO: pHC (DT-04 / DP-04)

EQUIPMENT NAME: pH Correction Dosing System

EQUIPMENT LOCATION: After Anti-scalent dosing system

FUNCTION: To boost up the pH of RO feed water so as to convert the dissolved CO2 into alkalinity
and

which can be rejected in RO Pass I.

TECHNICAL SPECIFICATION:

Quantity : One

Type : Positive Displacement Pump

Pump Capacity : 0.4 to 4 LPH

Max. Working Pressure

: 5.5 kg/cm2

MOC of Dosing Tank : SS 304

Dosing Tank : 25 Liters Provided

Low Level Switch : Provided

Make : Milton Roy

Model : UC 11

pH Correction Chemical : NaOH or Na2CO3

5-MICRON CARTRIDGE FILTER:

TAG NO: CF – 01

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EQUIPMENT NAME: 5 – Micron Cartridge Filter

EQUIPMENT LOCATION: After SMBS / ADS / pHC Dosing Systems 

FUNCTION: It filter all the suspended solids in water greater than 5 – micron thus avoid chocking in
RO membrane.

TECHNICAL SPECIFICATION:

No. of Unit : One

Type of Cartridge : Spun Bounded Type

Rating : 5 micron

Flow rate : 3800 LPH

No. of Cartridge: 2 nos. 20” long

MOC of Cartridge Housing : SS 304

MOC of Cartridge : PP ( Polypropylene)

Make of Cartridge : Kumar/Pratham

Make of Housing : HydroPure Systems

Surface Finish of Housing : Internally – < 0.4 Ra

Externally – mirror up to 180 grit

Type of Filter : Double open end filter

REVERSE OSMOSIS HIGH PRESSURE PUMP-I:

FUNCTION: For pumping of water to RO pass-I system. @ 3.8 m3/hr

TECHNICAL SPECIFICATION: 

Quantity : One

Type : Vertical Multistage Pump

Flow rate

: 3.8 m3/hr (3800 liter/hr)

Pressure

: 12 kg / cm2
Material of Construction : SS 304 Wettable parts

Voltage Requirement : 415 Volts

Make : Grundfos

REVERSE OSMOSIS MEMBRANES:

EQUIPMENT NAME: Reverse Osmosis Membranes

EQUIPMENT LOCATION: Within the RO System

FUNCTION: RO membranes reduce the TDS & microbial load in the water. The semi-permeable
reverse osmosis membrane has molecular weight cut off less than 150 MWCO. The Reveres Osmosis
membrane acts as positive barrier to remove dissolved solids, organic compounds & bacteria.
Membranes consist of thin film composite type. It will bring down the conductivity less than 200
μs/cm.

TECHNICAL SPECIFICATION:

No. of Membrane : 4 Nos.

Size of Membrane : 8” Dia. & 40” Long

Type of Membrane : Thin Film Composite

Type of Sanitization : Hot Water Sanitizable

Material of Construction : Polyamide

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 REVERSE OSMOSIS HOUSING:

TAG NO: RO PASS – I

EQUIPMENT NAME: Reverse Osmosis Housing

EQUIPMENT LOCATION: After RO High Pressure – I

FUNCTION: RO membranes are housed in the housing.

TECHNICAL SPECIFICATION:

No. of Housing : One

No. of Membranes in RO Housing : 4 Nos.

Make of Housing : HydroPure Systems

Material of Construction SS 304

Diameter : 204 mm

Length : 4060 mm

Thickness : 2.5 mm

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REVERSE OSMOSIS HIGH PRESSURE PUMP-II:

TAG NO: ROHP – II

EQUIPMENT NAME: RO High Pressure Pump – II

EQUIPMENT LOCATION: After RO pass – I

FUNCTION: For pumping of water to RO pass – II system.

TECHNICAL SPECIFICATION:
Quantity : One

Type : Vertical Multistage Pump

Flow rate

: 2.7 m3/hr (2700 LPH)

Pressure

: 9 kg/cm2

Material of Construction : SS 316 wettable parts

Voltage Requirement : 415 volts

Make : Grundfos

REVERSE OSMOSIS MEMBRANES:

EQUIPMENT NAME: Reverse Osmosis Membranes

EQUIPMENT LOCATION: Within the RO Housing

FUNCTION: RO membranes reduce the TDS & microbial load in the water. The s verse

osmosis membrane has molecular weight cut off less than 150 MWCO. The Reveres Osmosis
membrane

acts as positive barrier to remove dissolved solids, organic compounds & bacteria. Membranes
consist of

thin film composite type. This will bring down the conductivity less than 25 μs/cm.

TECHNICAL SPECIFICATION:

No. of Membrane : 2 Nos.

Size of Membrane : 8” Dia. & 40” Long

Type of Membrane : Thin Film Composite

Type of sanitization : Hot water

Temperature of sanitization

: 850 C

Material of Construction : Polyamide

Make of Membrane : DOW.

Model : HSRO-390FF

Operating Temperature

: 450 C

Recovery : 80-85 %

Feed Water Flow Rate

: 2.7 m3/hr

Permeate Flow Rate

: 2.2 m3/hr

REVERSE OSMOSIS HOUSING:

TAG NO: PWG-RO PASS II

EQUIPMENT NAME: Reverse Osmosis Housing

EQUIPMENT LOCATION: After RO High Pressure – II

FUNCTION: RO membranes are housed in the housing.

TECHNICAL SPECIFICATION:

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 ELECTRO DEIONIZATION UNIT:

TAG NO: EDI – 01

EQUIPMENT NAME: Electro De-Ionization System

EQUIPMENT LOCATION: After RO pass II

FUNCTION: EDI bring down the conductivity of RO treated water. The water generated from the
outlet of EDI will be as per USP 34.

TECHNICAL SPECIFICATION:

No. of Unit : One

Type : Hot Water Sanitizable

Model No. : IP – LXM 24 – HI-3

Minimum Flow rate : 1400 ltrs/hr

Maximum Flow rate : 4200 Ltrs/hr

Normal Flow rate : 2800 ltrs/hr

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CIP TANK

TAG NO: CIP-ST 

EQUIPMENT NAME: CIP Tank

EQUIPMENT LOCATION: Before CIP feed Pump

FUNCTION: For Sanitization.

TECHNICAL SPECIFICATION:

Quantity : One

Make : Hydro pure

Type : Plain Tank

Working Capacity : 200 Liters

Gross Capacity : 220 Liters

Tank Dia ID : 600 mm

Shell Height : 750 mm

Design Pressure & Tempe.

: 3.5 Kg/cm2 & 120oC

Design Code : cGMP

Top & Bottom : Torispherical Dished end

M.O.C. of Shell : SS 316 L

Nozzles : Triclover end

Surface Finish : Internally electro polished to <0.4 micron Ra.

Externally buffed to mirror finish

CIP FEED PUMP:

TAG NO: CIP – CIPFP 

EQUIPMENT NAME: CIP Feed Pump

EQUIPMENT LOCATION: Trolley Mounted

FUNCTION: Pumps Purified water to RO system @ 2.5 m3/hr

TECHNICAL SPECIFICATION:

Quantity : One

Type : Horizontal Multistage Pump

Flow rate

: 2.5 m3/hr (2500 liter/hr)

Pressure

: 2.9 kg / cm2

Material of Construction : SS 316 wettable parts

Voltage Requirement : 3 Phase, 415 volts

Make : Grundfos
 INSTRUMENTATION & OTHER ITEMS

PRESSURE GUAGES:

TAG NO: PG-01 / 02 / 03

INSTRUMENT NAME: Pressure Gauges

LOCATION: 1) Inlet of Multi Grade Filter

2) Outlet of Multi Grade Filter

3) Outlet of Softener

FUNCTION: To check the line pressure

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 PRESSURE GUAGES:

TAG NO: PG – 04 / 05 / 10

INSTRUMENT NAME: Pressure Gauges

LOCATION: 1) Inlet of 5 micron Cartridge Filter

2) Outlet of 5 micron Cartridge Filter

3) Inlet line of EDI System

FUNCTION: To check the line pressure.

TECHNICAL SPECIFICATION:

Make :

Size of Gauge :

Waaree

63 mm Dial

Range :

End Connection :

MOC :
Damping Liquid :

Accuracy : 0 – 7 kg/cm2

¼” BSP (M)

SS Body with SS internals Glycerin

± 1.6 % of FS

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PRESSURE GUAGES:

TAG NO: PG – 06 / 07 / 08 / 09 

INSTRUMENT NAME: Pressure Gauges

LOCATION: FOR TWO PASS RO-EDI SYSTEM

1) Feed line of RO pass – I

2) Reject line of RO pass – I

3) Feed line of RO pass – II

4) Reject line of RO pass – II

FUNCTION: To check the line pressure

TECHNICAL SPECIFICATION:

Make : Waaree

Size of Gauge : 63 mm Dial

Range : 0 – 21 kg/cm2

End Connection : 1/4” BSP (M)

MOC : SS Body with SS internals

Damping Liquid : Glycerin

Accuracy : ± 1.6 % of FS

6.B.1.3 PRESSURE GUAGES:

TAG NO: CIP-PG

INSTRUMENT NAME: Pressure Gauges

LOCATION: Discharge line of CIP Feed Pump-1

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FUNCTION: To check the line pressure.

TECHNICAL SPECIFICATION: 

Make : Waaree

Size of Gauge : 63 mm Dial

Range : 0 – 7 kg/cm2

End Connection : ¼” BSP (M)

MOC : SS Body with SS internals

Damping Liquid : Glycerin

Accuracy : ± 1.6 % of FS

ROTAMETER:

TAG NO: RM-01 / 02 / 03 / 04 / 05 / 06

INSTRUMENT NAME: Rotameter

LOCATION: 1) Inlet line of Multi Grade Filter (1000 – 10000 LPH)

2) Potable Water Line (500 – 5000 LPH)

3) RO First Pass reject line (200 – 2000 LPH)

4) RO Second Pass reject line (100 – 1000 LPH)

5) EDI Feed line (400 – 4000 LPH)

6) Concentrate line of EDI – I (30 – 300 LPH)

FUNCTION: To check the line flow rate.

TECHNICAL SPECIFICATION:

Make :

George Fischer

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 FLOW INDICATOR TOTALIZER:

TAG NO: FIT-01

INSTRUMENT NAME: Flow Indicator Totalizer

LOCATION: Outlet of Softeners

FUNCTION: To check the total line flow rate.

TECHNICAL SPECIFICATION:

Make : Aster Technology Model : FT-650

Line Size : 38 mm

Type : Turbine Type End Connection : Threaded

FLOATY LEVEL SWITCH:

TAG NO: FLS-01

INSTRUMENT NAME: Floaty Level Switches

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LOCATION: Raw Water Tank

FUNCTION: To check the Level in the tank. If the level in the tank is below the desired level the
system will give indication on the panel & will trip the system.

TECHNICAL SPECIFICATION:

Make : Innovative Technologies

Quantity : One

Type : Floaty type

MOC : PVC

LOW LEVEL SWITCH:

TAG NO: LLS-01 / 02 / 03 / 04 / 05

INSTRUMENT NAME: Low Level Switches

LOCATION:

1) NaOCl-01 Dosing Tank

2) Raw Water Tank

3) SMBS dosing system

4) ADS dosing system

5) pH correction system

FUNCTION: To check the Level in the dosing tank. If the level in the tank is below the desired level
the system will give hooter & after settable time will trip the system.

TECHNICAL SPECIFICATION:
Make : Innovative Technology

Quantity : 05 Nos.

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FLOW SWITCHES:

TAG NO: FS-01

INSTRUMENT NAME: Flow Switches

LOCATION: Raw Water inlet line

FUNCTION: To check the line flow.

TECHNICAL SPECIFICATION:

Make : Dag Process

Quantity : One

MOC : SS 316

Size : 1.5”

ORP SENSOR TRANSMITTER & CONTROLLER:

TAG NO: ORP – 01

INSTRUMENT NAME: Oxidation Reduction Potential Analyzer

LOCATION: Inlet of RO pass – I

FUNCTION: ORP Analyzer is provided so as to check the absence/presence of chlorine in the feed
water to the RO System. If free chlorine is sensed in the feed water it will give an indication on the
panel & open the dumping valve and dump the high chlorinated water for 300 secs. & even if the
ORP value is not below the set point it will trip the system.

TECHNICAL SPECIFICATION:

Quantity : One

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6.B.8.1 CONDUCTIVITY SENSOR TRANSMITTER & CONTROLLER:

TAG NO: CIC – 01/02

INSTRUMENT NAME: Conductivity Indicator cum Controller

LOCATION: 1) Outlet of RO pass – I 2) Outlet of RO pass – II

FUNCTION: To check the conductivity in the water, if the conductivity in the feed water is sensed
high above a settable value then it will give an indication on the panel & open the dumping valve and
dump the high conductivity water.
TECHNICAL SPECIFICATION:

Quantity : Two

Make : Emerson

Range : 0 – 200 µs/cm for First Pass Permeate

0 – 100 µs/cm for Second Pass Permeate

End Connection : 1 ½” TC end connection.

MOC : SS 316 wettable parts

6B.8.2 CONDUCTIVITY SENSOR TRANSMITTER & CONTROLLER:

TAG NO: CIC – 03

INSTRUMENT NAME: Conductivity Indicator cum Controller

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LOCATION: 1) Outlet of EDI system

FUNCTION: To check the conductivity in the water, if the conductivity in the feed water is sensed
high  above a settable value then it will give an indication on the panel & open the dumping
valve and dump the high conductivity water.

TECHNICAL SPECIFICATION:

Make : Emerson

Range : 0 – 10 µs/cm (EDI outlet) End Connection : 1

½” TC end connection.

MOC : SS 316 wettable parts

6. B.9 HIGH PRESSURE SWITCH:

TAG NO: HPS – 01 / 02

INSTRUMENT NAME: High Pressure Switch

LOCATION: 1) Outlet of RO High Pressure – I

2) Outlet of RO High Pressure – II

FUNCTION: To check the feed pressure to the RO system, if the line pressure in the feed water is
sensed high above a settable value then it will trip the entire RO-EDI system.

TECHNICAL SPECIFICATION:

Make : Danfoss

Range : 1 to 16 bar

End Connection : 3/8” BSP (M) MOC : SS wettable parts

Type : Seamless Bellow type pressure switch

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B.10 LOW PRESSURE SWITCH:

TAG NO: LPS – 01 / 02 / 03 

INSTRUMENT NAME: High Pressure Switch

LOCATION:

1) Inlet of RO High Pressure – I

2) Inlet of RO High Pressure – II

3) Inlet of EDI unit

FUNCTION: To check the pressure in the water, if the line pressure in the feed water is sensed low
below the settable value then it will trip the entire RO-EDI system.

TECHNICAL SPECIFICATION:

Make : Danfoss
Range : 0 to 3 bar End Connection :
3/8” BSP (M) MOC : SS wettable parts

Type : Seamless Bellow type pressure switch

6. B.11 LEVEL SWITCH for CIP Tank:

TAG NO: CIP – LLS

INSTRUMENT NAME: Low Level Switch

LOCATION: CIP Tank

FUNCTION: To check the Level in the CIP tank. If the level in the tank is below the desired level the
system will give indication on the panel & will trip the system.

TECHNICAL SPECIFICATION:

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6. B.12 TEMPERATURE INDICATOR & TRANSMITTER

TAG NO: CIP – TT

EQUIPMENT NAME: Temperature Transmitter

EQUIPMENT LOCATION: 1) CIP Feed Pump Discharge

FUNCTION: To check Temperature of system during Sanitization Process

TECHNICAL SPECIFICATION:

Make : Wika

Wetted material : SS 316

Range

: 0 to 2000 C

Input : PT – 100 (RTD)

Accuracy : + / – 0.5% of F.S.

Ambient Temp

: 250 C

CONTROL VALVES

TAG NO: AV –01 / 02 / 03 / 04 / 05 / 06

EQUIPMENT NAME: Control Valves

LOCATION :

1) Raw Water Inlet line

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2) Before RO High Pressure – I (ORP Dump)

3) Reject line of RO pass – I (Auto Rinse Valve) 

4) Permeate line of RO pass – I (CIC Dump)

5) Reject line of RO pass – II (Auto Rinse Valve)

6) Permeate line of RO pass – II (CIC Dump)

FUNCTION: To monitor the plant operation in Auto/Semi-Auto mode as per the pre-set logic & time.

TECHNICAL SPECIFICATION:

Make : Avcon

Type : Y- type Pneumatic operated ON-OFF

MOC : SS Wettable Parts End Connection : TC end

Size : As per valve schedule

FLOW DIVERTER VALVE

TAG NO: FDV – 01

EQUIPMENT NAME: Flow Diverter Valve

LOCATION: Outlet of EDI unit.

FUNCTION: To dump the high conductivity water at outlet of EDI unit.

TECHNICAL SPECIFICATION:

Make : Kumar Process

MOC : SS 316L

End Connection : TC end

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SAMPLING VALVE:
EQUIPMENT NAME: SP-05 to 11

EQUIPMENT LOCATION: RO-EDI Distribution Piping

FUNCTION: To take a Sample for RO Water Analysis.

TECHNICAL SPECIFICATION:

Quantity : 07 Nos.

Make : Kumar Process

Type : Milipore Design

Size : 8 NB

M.O.C. : SS 316L

VALVE SCHEDULE

Sr. No. Location of Valve Tag No. Size Type MOC

1 Before Raw Water Tank AV-01 32 mm Actuated Valve (NC) SS 304

2 ORP dump valve AV-02 25 mm Actuated Valve (NC) SS 304

3 RO-I Reject line (Auto Flushing)

AV-03

20 mm

Actuated Valve (NC)

SS 304

4 RO-I Conductivity dump valve

AV-04

20 mm

Actuated Valve (NC)

SS 304

5 RO-II Reject line (Auto Flushing)

AV-05
20 mm

Actuated Valve (NC)

SS 304

6 RO-II Conductivity dump AV-06 20 mm Actuated Valve (NC) SS 304

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valve

7 Suction line of RWP-01

BV-01

1.5” NB

Manual Ball Valve

SS 304 

8 Discharge line of RWP-01

BV-02

1.25” NB

Manual Ball Valve

SS 304
9 Suction line of RWP-02

BV-03

1.5” NB

Manual Ball Valve

SS 304

10 Discharge line of RWP-02

BV-04

1.25” NB

Manual Ball Valve

SS 304

11 MGF Inlet

BV-05

d40DN32
Manual Ball Valve

UPVC

12 MGF outlet

BV-06

d40DN32

Manual Ball Valve

UPVC

13 MGF back wash inlet

BV-07

d40DN32

Manual Ball Valve

UPVC
14 MGF back wash outlet

BV-08

d40DN32

Manual Ball Valve

UPVC

15 MGF drain

BV-09

d40DN32

Manual Ball Valve

UPVC

16 Softener-01 Inlet

BV-10

d40DN32

Manual Ball Valve

UPVC

17 Softener-01 Outlet

BV-11

d40DN32

Manual Ball Valve

UPVC

18 Softener-01 power water

BV-12

d25DN20

Manual Ball Valve

UPVC

19 Softener-01 brine injection

BV-13

d40DN32

Manual Ball Valve

UPVC

Softener-01 slow Rinse

20

outlet

BV-14

d40DN32

Manual Ball Valve

UPVC

Softener-01 Fast Rinse

21

outlet
BV-15

d40DN32

Manual Ball Valve

UPVC

22 Diversion line

BV-16

d40DN32

Manual Ball Valve

UPVC

23 Discharge ROHP-01

BV-17
25 mm

Manual Ball Valve

SS 304

24 Discharge ROHP-02

BV-18

25 mm

Manual Ball Valve

SS 304

Discharge line of Raw Water

25

Pump – 01

NRV-01

1.25”
Non Return Valve

SS 304

26 Discharge line of Raw Water

NRV-02

1.25”

Non Return Valve

SS 304

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Pump – 02

27 Conc. Inlet EDI DV-01 DN 20 Diaphragm Valve SS 316 

28 CIP Tank drain valve CIP-DV-01 DN 20 Daiphragm Valve SS 316

29 CIP Suction Valve CIP-DV-02 DN 20 Daiphragm Valve SS 316

30 CIP Discharge Valve CIP-DV-03 DN 20 Diaphragm Valve SS 316

31 ORP needle valve NV-01 ¼ ” Needle valve SS 304

32 Reject line RO-01 NV-02 20 mm Needle Valve SS 304

33 Reject line RO-02 NV-03 20 mm Needle Valve SS 304

34 After NaOCl-01 Dosing System

SP-01
8 NB

Sampling Valve

SS 304

35 Inlet of Multi Grade Filter SP-02 8 NB Sampling Valve SS 304

36 Outlet of Multi Grade Filter SP-03 8 NB Sampling Valve SS 304

37 Outlet of Softener-01 SP-04 8 NB Sampling Valve SS 304

38 After SMBS dosing system SP-05 8 NB Sampling Valve SS 316

39 After ADS dosing system SP-06 8 NB Sampling Valve SS 316

40 After pHC dosing system SP-07 8 NB Sampling Valve SS 316

41 After 5-micron Cartridge Filter

SP-08

8 NB

Sampling Valve

SS 316

42 After RO pass-I SP-09 8 NB Sampling Valve SS 316

43 After RO pass-II SP-10 8 NB Sampling Valve SS 316

44 After EDI system SP-11 8 NB Sampling Valve SS 316

6. C.1 PLC PANEL:

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TAG NO.: PLC Panel

INSTRUMENT NAME: MCC cum PLC panel. 

LOCATION: Mounted on the SKID

FUNCTION: To operate all Pumps, drives, control valves and instrumentation. To operate predefined
operational logic of the plant. To operate the plant with predefine interlock logic for safety and
trouble free operation. To collect predefine process parameter for equipment validation.

TECHNICAL SPECIFICATION:

MOC of Panel : SS 304 with matt finish

Digital Input and Output Card

Make : Mitsubishi

Model : FX3G 60MR+FX2N 8ER

Digital Input : 40, 24VDC input

Digital Output : 28, 230VAC output

Analog Input/Output Card

Make : Mitsubishi

Model : FX2N 8AD + 5A

Analog Input : 12 Nos.

Analog Output : 01 No.

MMI ( Monochrome)

Make : Mitsubishi

Catalogue No. : E – 1043

Communication Port : RS-232 (DF1)

Printer Port : RS-232

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PLC INPUT/OUTPUT DETAILS:

[Link]

D/Input

Input Description

D/Output Output

description

1 X0 RWP-01 start/stop Y0 NaOCl-01

2 X1 RWP-01 trip Y1 SMBS-01

3 X2 RWP-02 start/stop Y2 ADS-01

4 X3 RWP-02 trip Y3 PHC-01

5 X4 LLS NaOCl-01 Y4 RWP-01

6 X5 FS-01 Y5 RWP-02

X6 HL – Raw Water Tank

Y6

ROHP-01

X7 ML – Raw Water Tank

Y7

ROHP-02

9 X10 LL – Raw Water Tank Y10 EDI

10 X11 ROHP 1 start/stop Y11 PLP-01

11 X12 ROHP 1 trip Y12 PLP-02

12 X13 ROHP 2 start/stop Y13 HIUV

13 X14 ROHP 2 trip Y14 PWST Heater

14 X15 EDI start/stop Y15 CIPFP

15 X16 EDI trip Y16 CIP Heater

16 X17 CIPFP start/stop Y17 AV-01

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17 X20 CIPFP trip Y20 AV-02

18 X21 CIP HTR Start / Stop Y21 AV-03 

19 X22 LLS SMBS-01 Y22 AV-04

20 X23 LLS ADS-01 Y23 AV-05

21 X24 LLS-pHC-01 Y24 AV-06

22 X25 LPS-01 ROHP-01 Y25 FDV-01

23 X26 LPS-02 ROHP-02 Y26 PWD-FDV-01

24 X27 LPS-03 EDI Y27 PWD-AV-01

25 X30 HPS-01 ROHP-01 Y30 VF HTR

26 X31 HPS-02 ROHP-02 Y31 Hooter

27 X32 LLS CIPT Y32 Spare

28 X33 PLP 1 start / stop Y33 Spare

29 X34 PLP 2 start / stop

30 X35 PLP 1/2 trip

PWST Ceramic

31 X36

32

X37 Heater

Auto Manu. Switch

for RO-EDI

Auto Manu. Switch

33 X40 for Purified Water

 Distribution System

34 X41 EMERGENCY

35 X42 ACCEPT

36 X43 Air Pressure Switch

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37 X44 Spare

38 X45 Spare 

39 X46 Spare

40 X47 Spare

[Link] Analog Input

A/I description Analog Output A/O

description

1 AI-1 PWG – ORP 01 AO-1 PLP – VFD

2 AI-2 PWG – CIC 01

3 AI-3 PWG – CIC 02

4 AI-4 PWG – CIC 03

5 AI-5 PWD – CIC 01

6 AI-6 PWD – FT 01

7 AI-7 PWD – TT 01

8 AI-8 PWD – LIC

9 AI-9 CIP TIC

10 AI-10 EDI Current

System Description & Process Logics for Purified water Generation System

Sr.

No.
Interlock Description

Action Taken

Indication on MMI Audio Visual Alarm

1 High Level in Raw Water Tank

Will close Actuated Valve AV-01

YES

YES

2 Medium Level in Raw Water Tank

Will open Actuated Valve AV-01

YES

NA

3 Low Level in Raw Water Tank

Medium Level in Raw

Water Tank

Will stop RWP-01 / 02

Will start RWP-01 / 02

YES
YES

YES

NA

Low Level in NaOCl-01

Dosing Tank.

Will trip NaOCl-01 Dosing Pump & will close AV-01

YES

YES

Low flow in Raw Water

inlet line

Will trip NaOCl-01 Dosing Pump & will close AV-01

YES
YES

High Totalized flow at

outlet of softener

It Should give Alarm for Regeneration.

YES

YES

8 Emergency Stop

Should Trip the System.

YES

YES

Low level in SMBS 1

9
Dosing tank

RWP-01 will stop & RO-EDI System will stop.

YES

YES

Low level in ADS Dosing

10

tank

RWP-01 will stop & RO-EDI System will stop.

YES

YES

Low Level in pH

11

Correction Dosing tank

RWP-01 will stop & RO-EDI System will stop.

YES
YES

12 High ORP-01 Value.

1) Free chlorine will pass through and ORP sensor will sense free chlorine. Inturn the ORP value
will increase above the set point. This will open the ORP dumping valve AV-02.

2) ORP comes down within the desired limit. After 30 secs. of consistent reading, below the set
value it will close the AV-02. Allow the

YES

YES

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water to feed to the RO system. The entire system will start automatically.
3) If the ORP value is high for more than 300 secs. it will trip the plant.

YES

YES

NA 
YES

13

Low Pressure at ROHP –

01 suction

This will trip the ROHP – 01

YES
YES

Repeated Low Pressure

14

at ROHP – 01 suction

After ROHP – 01 trips for 4 times in a minute. This will trip the entire plant.

YES

YES

High Pressure at ROHP

15

–01 discharge

RO – EDI system will trip.

YES

YES
16 High Conductivity at RO pass – I outlet

1) If the conductivity is above the set point, it will open the dumping valve AV-04.

2) After 30 secs. of consistent reading, below the set value, it will close the AV-04. Allow the
water to feed to the 2nd Pass of RO system.

YES

YES

YES
NA

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The entire system will start

automatically.

3) If the RO pass-I outlet conductivity is high for more than 300 secs. It will trip the plant.

YES YES

Low Pressure at ROHP –

17
II

This will trip the ROHP – II

YES

YES

High Pressure in ROHP –

18

II discharge

RO – EDI system will trip.

YES

YES

19 High Conductivity at RO pass – II outlet

1) If the conductivity is above the set point, it will open the dumping valve AV-06.
2) After 30 secs. of consistent reading, below the set value, it will close the AV-06. Allow the
water to feed to the EDI system. The entire system will start automatically.

3) If the RO pass-II outlet conductivity is high for more than 300 secs. it will trip the plant.

YES

YES

YES
NA

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YES YES 

20 Low pressure at EDI inlet

Low pressure at EDI inlet, will trip EDI unit.

YES

YES

YES YES

1) If the conductivity is above the set point, it will open the dumping valve FDV-01.

High Conductivity at EDI

21

outlet

2) After 30 secs. of consistent reading below the set value, it will close the FDV-01. Allow the
water to feed to the purified water tank. The entire system will start automatically.

3) If the EDI outlet conductivity is high for more than 300 secs. it will trip the plant.
YES

YES

NA
YES

Low temperature at CIP

22

supply line

Ceramic Heater will be ON.

YES NA

High temperature at CIP

23

supply line

Ceramic Heater will be OFF.

YES NA

24 Low Level in CIP Tank Should trip the Heater & CIP Feed

Pump. YES YES

RO-EDI System will trip.

25 Emergency Stop YES YES

7. DRAWINGS REQUIRED

SR. NO.

DESCRIPTION

DRAWING NO.

REV

1 P&ID for Pretreatment & Purified Water Generation & Distribution System
HPS/PR150/PWG/DR01

2 Skid Drawings HPS/PR150/PWG/DR02 0

3 Isometric for Pretreatment System HPS/PR150/PWG/DR03 0

4 Isometric for RO-EDI System HPS/PR150/PWG/DR04 0

5 Control Panel Drawing HPS/PR150/PWG/DR05 0

6 CIP Tank Drawing HPS/PR150/PWG/DR06 0

8. SUPPORTING UTILITIES

SR.

NO. Equipments / Instruments

Location

Utilities

Specification

Scope

Pretreatment Plant PW Generation Plant

Raw Water

7000 LPH

ZCHL

2 Control Panel RO Plant Room Power 3 phase, 430V, 50 Hz ZCHL

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3

RO Plant

RO Plant Room Compressed Filtered regulated Air

MOC of tube is PU, Press – 6 kg/cm2 

ZCHL

9. PRE-QUALIFICATION CHECK LIST

HYDRAULIC PRESSURE TEST

DOCUMENTATION CHECK

INTERLOCK CHECKS

OPERATIONAL CHECKS

10. LIST OF DOCUMENTS REQUIRED FOR GENERATION SYSTEM

CODE DOCUMENTS REQUIRED

A Manufacturer’s Manuals – Preventive Maintenance (O.M.)

B MOC Certificate

C Leak Test Reports / Hydro Test Report

D Sanitization Reports
E Cleaning / Flushing Reports

F Manufacturer’s Catalogue

G Test Certificate

H Guarantee / Warranty Certificate

I Basis of Design

11. DESIGN QUALIFICATION REPORT

APPROVAL 

Approved / Not Approved

Approved By

Signature

Vendor Executive name

Client Engineering

Head-Operations

Head-Quality
Abbreviation

Description

URS User Required Specification

FRS Functional Required Specification

cGMP Current Good Manufacturing Practice

QA Quality Assurance

USP United States Pharmacopoeia

WHO World Health Organization

ROHP RO High Pressure Pump

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CIPFP

CIP Feed Pump

SMBS Sodium Meta bisulfate 

ADS Antiscalent dosing System

pHC pH Correction

CF Cartridge Filter

RO Reverse Osmosis

EDI Electro-Deionization

CIP Cleaning In Place

Ppm Mg/Ltrs OR Parts Per Million

NTU Neblometric Turbidity Unit

MWCO Molecular Weight Cut-Off

CFU/ml Colony Forming Unit per ml

TSS Total Suspended Solids

TDS Total Dissolved Solids

TOC Total Organic Carbon

TVC Total Viable Count

TBC Total Bacterial Count

TC Tri Clover

P&ID Process Flow & Instrumentation Diagram

LPH Liters Per Hour

12. ABBREVIATIONS

PG Pressure Gauge

RM Rotameter

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LLS

Low Level Switch

PLC Programmable Logical Controls 

MMI Manual Machine Interface

ORP Oxidation Reduction Potential

CIC Conductivity Indicator cum Controller

HPS High Pressure Switch

LPS Low Pressure Switch

MOC Material Of Construction

CPVC Chlorinated Poly-Vinyl Chloride

SS Stainless Steel

PP Poly-Propylene

FRP Fiber Reinforced Plastic

HDPE High Density Poly Ethylene

HOS Height Of Shell

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