1.

0 Environment Management Plan

The main purpose of the Environmental Plan (EMP) is to identify project specific actions that will be
undertaken by the project authority for mitigation of the specific impacts identified in the proposed project.
These actions will be incorporated into project management system and integrated into the implementation
at various stages of project development. The EMP describes both generic good practice measures and site
specific measures, the implementation of which is aimed at mitigating potential impact associated with the
project activity.
EMP ensures that these environmental requirements and objectives are satisfied during all phases of project.
The long-term objectives of the EMP for all the environmental attributes are as under

 To comply with all the regulations / applicable laws stipulated by Central & State Pollution Control
Boards.

 To create good working conditions (devoid of air & noise pollution) for employees.

 To rationalize and streamline environmental activities to add value in efficiency and effectiveness.

 To encourage and achieve highest performance and response from individual employees and
contractors.

 To plan out the complete strategy to take care of stakeholder engagement.

 Perspective budgeting and allocation of funds for environment management expenditure.

 To encourage support and conduct developmental works for the purpose of achieving environment
standards and to improve methods of environment management.
 Continuous development and search for innovative technologies for a cleaner and better
environment.
 To contribute significantly for sustainable development.

1.1 EHS :

MDPL has separate EHS team to ensure the process of EHS compliance management for ongoing and ever
changing activities. The main objective of the team is to ensure robust and adaptive management system
for the organization requirements. This team was designed to ensure continuous improvements by
incorporating the process of ongoing monitoring, review and action throughout the cycle. The structure of
EHS team is given below.
MALLADI DRUGS & PHARMACEUTICAL LTD Unit- I

ORGANISATION CHART OF ENVIRONMENT

VP Manufacturing
Mr. Ravichandran

Head HR Head Safety

Manager Manager
Mr. Naveen Kumar Mr. Raman
AGM
[Link]

Sr. Officers OHC Doctor Shift Safety

Dr. [Link] Engineers
Sr. Manager Sundar singh
Mr. Valavan M.B.B.S

Asst. Manager Shift Nurse

Mr. Venugopal/ Officers
Mr. Mahesh Kumar

Shift In charges

Operator/
Graduate operators
.Roles and Responsibilities :
[Link] Organization Responsibility
Role
1 Unit Head Overall responsibility for environmental performance
(VP Decision-maker on applicable policies.
Manufacturing) Overall supervisory role during the construction phase
Overall responsibility for EHS implementation during the operating phase.
Review reports of the EHS Team.
Responsible for changes to the EHS as part of an adaptive approach to
environmental and social management
2 Head Operations Oversight, implementation, monitoring and compliance of the EMS and any
( AGM ) approval conditions, including construction, supervision and performance of all
staff, and contractors.
Review of EMP performance and implementation of correction action, or stop work
procedures, in the event of breaches of EMS conditions, that may lead to serious
impacts on local communities, or affect the reputation of the project.
Ensuring effective communication and dissemination of the content and
requirements of the EMS to all interested parties.
Ensuring compliance to all project social commitments, including implementation
of corporate social responsibility.
Report environmental performance of the project to Unit Head.
In consultation with Unit head report environmental performance to government
regulators as and when required.
Reporting any incidents or non-compliance with the EMS to the TNPCB.
3 Head ETP Overall responsible for treatment of effluent treatment plant.
( Sr. Manager) Ensure statutory norms (TNPCB) are fulfilled.
Reviewing of standard operating procedure related to effluent treatment plant
operation.
Reporting of deviations to Department head and taking corrective actions.
Periodical self audit in the plant and implement CAPA in respect of environmental
deviations noticed / recorded.
To train personnel in environment monitoring, spill control, salvaging activities.
Reporting any major breakdown, accident, abnormal incidents to the department
head.
To maintain and improve the Environment Management System (EMS).
Monitoring the performance of all critical equipments.
Maintaining the housekeeping.
Ensuring the safety of both personnel & Equipments.
Coordinating with maintenance production and periodical maintenance
4 Junior Officers Implementing appropriate safety practices inside the factory premises.
(In charge Monitoring of safe working practices inside the factory premises.
Levels) Investigation of accidents, incidents and dangerous occurrences and submitting
reports to Unit Head.
Implementing corrective and preventive actions from Investigation report.
Compliance of all statutory requirements.
Liaison with Government officials and Local bodies.
Conducting and review the safety committee meeting.
[Link] Organization Responsibility
Role
Identify and conduct safety training to the employees./
Preparation of onsite emergency preparedness plan and conduct mock drill.
Selection of suitable PPE for employees and monitoring the usage of PPE’s.
Approving of Hot work, vessel entry and working above prohibited height permits.
Provide clearance of unloading “A” class petroleum products.
Conducting Periodic Safety audits.
Ensuring the periodic services of Fire Extinguishers and their serviceability.
Maintaining and Monitoring of Fire Hydrant System and emergency safety
showers.
Preparation and issue of Material Safety Data Sheet for all the Raw Materials.
Preparation of Standard Operating procedures for all the process.
Monitoring of Noise Level inside the factory premises.
The EMP for the proposed project has been chalked out for the various environmental attributes viz, Air, Water, Land, Noise, ecology, socio-economic
etc. and the same is presented below

[Link] Activity Impacts Environmental Impact Zone Management Plan

Attribute
1 Manufacturing Resources Associated Indefinites
activities and (water, fuel, Environment  Ensure the provision of Environmental Management
operations of power etc.) system (EMS) as proposed committed for environmental
utilities utilization pollution control.
Wastewater Water, land Within the  Ensure the efficient operations of provided EMS.
generation premises
Gaseous Air, land, water Within the  Ensure proper treatment and reuse of treated effluent for greenbelt
emissions premises and development.
some extent in  Regular monitoring w.r.t EMS, ambient air quality, work area,
vicinity noise, water quality as per the monitoring program.
Fugitive Air Within the
emissions premises and  Review the monitoring reports and take corrective measures as
some extent in required.
vicinity
 Ensure the submission of monitoring reports to the concerned
Hazardous Land, Water Within the authority as per the norms.
waste premises
generation  Ensure compliance of stipulated conditions by concerned
Noise Noise Within the authorities.
pollution premises
 Ensure optimum use of resources.
 Regular monitoring of water consumption.
 Maintain proper record of resources utilization.
 Ensure the close manufacturing systems in order to minimize
fugitive emissions.
 Ensure the regular maintenance of reactors and other process
equipments.
 Ensure regular usage of proper PPE’s by workers in the plant
 Ensure the collection, storage, handling, transportation & disposal
of all the hazardous wastes as per the Hazardous
Waste (Management, Handling & Transboundary Movement)
Rules, 1989 as Amended in 2018.
[Link] Activity Impacts Environmental Impact Zone Management Plan
Attribute

 Proper and timely oiling, lubrication, preventive maintenance

of all plant machinery & equipments.
 Explore the technology for cleaner production, waste
minimization, treatment/ reuse / recycle

2 Storage & Fugitive Air Within the

 Ensure the storage and handling of all the chemicals in a
handling of Emissions premises
proper manner to avoid any spillages and also to prevent
hazardous
runoff contamination in monsoon.
chemicals and Chemical Water, land Within the
hazardous spillage premises and  Ensure collection & treatment of spillages, if any,
waste some extent ensure good housekeeping to maintain clean and orderly
in
working environment.
vicinity
 Provide training to the persons handling chemicals &
hazardous wastes
 Ensure the provision of designated hazardous waste storage
area with proper roofing and leachate collection.
 Ensure the disposal of hazardous wastes at approved TSDF
with manifest only.
 Ensure availability of MSDS of all the Hazardous materials to
the on-site emergency team.
3 Domestic Water Water Within the
activities consumption premises and  Regular monitoring of water consumption and ensure
some extent optimum use of water.
Wastewater Water, Land in
generation &  Ensure proper discharge of sewage to soak pit through septic
vicinity tank
disposal
4 Green belt Greenbelt Air, land, Within the
development development ecology premises and  Maintain existing green belt by regular watering, soil
within the some extent enrichment work (applying manure) weeding and provide
premises and in proper protection.
peripheral vicinity  Ensure the further development of greenbelt as proposed
area

[Link] Activity Impacts Environmental Impact Zone Management Plan

Attribute
5 CER activities Generation Socioeconomic Near by Area
of  Give preference to local people for the recruitment.
employment  Ensure to carry out CER activities as proposed
opportunity
Social
Welfare
6 Transportation Vehicular Air
of hazardous pollution  Vehicles must be PUC certified.
chemicals and and Fugitive Transportation  Ensure vehicular movement only during day time.
hazardous emissions route
waste Noise Noise  Ensure the transportation only by covered vehicles.
pollution  Ensure availability of manifest/TREM card with driver during
Chemical Land, air, water Transportation the transportation of Hazardous Waste / hazardous chemicals
spillage route and
some extent in  Ensure regular maintenance and optimum use of the
vicinity Vehicles.
 Educate driver about the characteristics of wastes/
chemicals and immediate actions in case of any
spillage or accident.
 Ensure availability of MSDS of all the Hazardous materials to
the Off-site Emergency team.
1.3 Budgetary Allocation for Environment Protection
A capital investment towards the environmental protection, control & mitigation measures will be about
Rs. 486.70 Lakhs after the proposed project. The unit keeps provision for adequate funds aside to meet
with regular expenses for the environmental control measures. Recurring cost for environmental
management.
Cost of Environment Management:
Recurring Cost / Annum ( Lacs.)
[Link] Description
Existing After Expansion
1 Air Pollution Control 0.49 0.6
2 Water Pollution Control 380 380
3 Hazardous Waste Management 1 29.25
4 Noise Pollution 0.5 0.5
5 Environmental Monitoring 3 3
6 Occupational Health 14 15
7 Greenbelt 6 7
8 Statutory Compliance 10 10
9 Community Welfare 8.39 8.39
Total 423.38 453.74
1.4 Environment Monitoring Program :
From the monitoring point of view, the important components are air, water, soil, noise and occupational
health & safety. Regular monitoring will be carried out as per the need after the proposed project.
Environmental monitoring program after the proposed
[Link] Components Locations Parameters Frequency
1 Water Quality Raw Water & As per 10500 Twice in a year except monsoon
Ground Water
2 Water Quantity Intake Source Daily& Monthly Monthly
Consumption
3 Waste Water STP / ETP Daily & Monthly Monthly
Quantity Discharge Point Disposal
4 Waste Water Raw & Treated General Quarterly
Quality pH, BOD, COD Daily / Monthly Online analyzer
connected to WQWC,TNPCB and
RTDMS-CPCB servers
5 Flue Gas Stack Boiler PM, SO2, Nox Twice in a year ,
Also Stock SPM monitor
connected to CAC,TNPCB and
RTDMS , CPCB server.
6 Ambient Air Within Premises PM10, PM2.5, SO2, Nox Quarterly
and as prescribed by
TNPCB
7 Hazardous ETP Sludge General Quarterly
Waste
8 Noise Within Premises Noise Level Twice in a year
9 Soil Within Premises General Once in Year
10 Occupational Pre- Spirometry, Urine, RBS, Twice in a year
Health Check Employment, Liver function tests
Periodical (LFT), Complete blood
count, Anemia, etc
12 Safety Whole Unit Safety Audit Once in Year
13 Green belt Within plant Growth & Survival rate Periodic.
development premises