ROBERT BOSCH
MODEL PE(S)-6 MW
FUEL INJECTION PUMP
SERVICE MANUAL
FORM CGES-375
SEPTEMBER, 1984
Printed in United States of America
SERVICE MANUAL
FORWARD
®
This manual is part of a series of manuals intended to assist service technicians in maintaining International Engines in
accordance with the latest technical advancements.
Due to a commitment of continuous research and development some procedures, specifications and parts may be altered
®
to improve International products and introduce technological advances.
Periodic revisions may be made to this publication and mailed automatically to "Revision Service" subscribers. The
following literature supporting the 400 Series Diesel Engine is available from:
International Harvester Company
Forward Requests Printing, Procurement and Distribution
to: 807 Blackhawk Drive
Westmont, Illinois 60559
FORM NO. DESCRIPTION
CGES-185-3 300/400 Series Engine Service Manual
1 171 575 R1 DT/DTI-466C Diesel Engine Operation Manual
CGES-240-3 Diesel Engine Diagnostic Manual
CGED-365 Diagnostic Form (DT/DTI-466C)
CGES-375
Printed in United States of America
SERVICE MANUAL
INTRODUCTION
This manual is arranged in sections with the pages numbered consecutively in each section. Any drawings are also
numbered consecutively in each section. Included at the top of each page is the section title, section number and page
number. The bottom center of each page will show the manual form (i.e. CGES-375).
NOTE: Future revisions will be indicated by a dash one, dash two, etc. after the form number (i.e. CGES-375-1 will be
revision number one).
An index arranged according to sections will be found at the beginning of this manual. This manual is divided into six
sections which are:
SECTION ONE - - General Pump Information
SECTION TWO - Disassembly
SECTION THREE - Cleaning and Inspection
SECTION FOUR - Reassembly
SECTION FIVE - - Calibration
CGES-375
Printed in United States of America
SERVICE MANUAL
TABLE OF CONTENTS
SECTION 1 - GENERAL Page
Description..................................................................................................................................... 1
Identification................................................................................................................................... 1
Operation Principles ...................................................................................................................... 2
Fuel Flow ...................................................................................................................................... 3
Metering......................................................................................................................................... 4
Pump Features .............................................................................................................................. 4
Governor........................................................................................................................................ 5
Nozzle............................................................................................................................................ 6
Nozzle Holder ................................................................................................................................ 6
Specifications................................................................................................................................. 7
Service Tools ................................................................................................................................. 8
Torque Chart................................................................................................................................ 10
SECTION 2 - DISASSEMBLY
Preparation .................................................................................................................................... 1
Exploded View of Pump................................................................................................................. 2
Exploded View of Governor .......................................................................................................... 4
Governor Disassembly ................................................................................................................. 6
Pump Disassembly ....................................................................................................................... 9
SECTION 3 - CLEANING AND INSPECTION
Inspection Chart............................................................................................................................. 1
Governor Adjustment..................................................................................................................... 2
SECTION 4- REASSEMBLY
Pump Reassembly......................................................................................................................... 1
Governor Reassembly ................................................................................................................... 4
SECTION 5 - CALIBRATION
Calibration Stand Maintenance ..................................................................................................... 1
Procedure ...................................................................................................................................... 2
Data Sheets and Calibration Charts
Pump Part No. 1 802 608 C92................................................................................................ 19
CGES-375
Printed in United States of America
SERVICE MANUAL
GENERAL Section 1
Figure 1. Robert Bosch Model MW Fuel Injection Pump
1. Shut-off Stop Screw 5. RQV Governor Housing 9. Mounting Adapter
2. Shut-off Lever 6. Fuel Supply Pump 10. Hand Priming Pump
3. High Idle Stop 7. Timing Pointer Plug 11. Plunger
4. Throttle Lever 8. Serial Number Plate 12. Aneroid
DESCRIPTION injection pump (Figure 2). The nameplate on the rear of
the governor gives the IH part number of the complete
The Robert Bosch Model PE(S)-6MW Injection Pump is pump and governor assembly and the Robert Bosch
used on the International DT-466C diesel engine. governor number, size and rating. The nameplate on the
left side, gives the Robert Bosch pump description
The injection pump is an in-line, plunger type, with an number.
individual plunger and barrel pumping element for each
engine cylinder. The injection sequence is 1,5, 3, 6, 2, 4. OPERATING PRINCIPLES
The injection pump assembly incorporates mechanical, The injection pump is the in-line type with an individual
flyweight type RQV variable speed governor. plunger and barrel pumping element for each engine
cylinder. Each plunger stroke is constant, but its
The pump throttle lever and the high-speed stop screw effective pumping (metering) stroke is variable and is
are located on the left side of the governor assembly. controlled by the positioning of a common control rack
The fuel shut off lever is also located on the left side of connected through linkage to the governor and the
the governor. vehicle’s throttle lever.
The injection pump is located on the left side of the The individual plunger and barrel pumping elements
engine. High pressure lines connect the pump to the receive fuel at supply pump pressure from the injection
nozzles. Operating and service instructions for the pump housing fuel gallery, and forces it under very high
nozzles are given in CGES-200-2 Service Manual. pressure through the injection nozzles into the engine
combustion chamber.
IDENTIFICATION
The injection pump plungers are moved by tappet
Identification of injection pump and governor can be assemblies which ride on the lobes of the injection pump
made by referring to two nameplates, one on the rear of camshaft. The injection pump camshaft is timed to the
the governor housing, and one on the front top left of the engine to inject fuel into each cylinder at the proper time.
CGES-375
Printed in United States of America
Page 1