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Disconnect Switches Overview and Specs

This document is a comprehensive guide on disconnect switches and operating mechanisms, detailing product ranges, technical data, and ordering information for various types of switches including fusible and non-fusible disconnect switches. It includes specifications for different ampere ratings, types, and configurations, along with a table of contents for easy navigation. The document is updated as of May 2022 and serves as a resource for selecting and ordering disconnect switches.

Uploaded by

eng.Ahmed Ashraf
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© All Rights Reserved
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0% found this document useful (0 votes)
14 views128 pages

Disconnect Switches Overview and Specs

This document is a comprehensive guide on disconnect switches and operating mechanisms, detailing product ranges, technical data, and ordering information for various types of switches including fusible and non-fusible disconnect switches. It includes specifications for different ampere ratings, types, and configurations, along with a table of contents for easy navigation. The document is updated as of May 2022 and serves as a resource for selecting and ordering disconnect switches.

Uploaded by

eng.Ahmed Ashraf
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

B U Y LO G S EC T I O N 9

Disconnect Switches and Operating


Mechanisms
9-2 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-3
Section Updated 5/2022


Table of contents
Fusible disconnect switches (OS) DC disconnect switches (OTDC)
9-4 Product range 9-81 OTDC XS-Series technical data
9-5 Type designation keys 9-82 OTDC XS-Series ordering information
9-7 Technical data 9-83 OTDC XS-Series circuits
9-8 Ordering information 9-84 OTDC S-Series overview
9-8 CC and J-type, 30...60A 9-85 OTDC S1.0-Series technical data
9-9 J-type, 100...200A 9-86 OTDC S2.0-Series technical data
9-10 J-type, 400...600A 9-88 OTDC S1.0-Series ordering information
9-11 L-type, 800...1200A 9-89 OTDC S2.0-Series ordering information
9-12 Selection overview – accessory guide for OS60G 9-91 OTDC S1.0 and S2.0-Series circuits
9-13 Selection overview – accessory guide for 9-92 OTDC M-Series overview
OS100...1200 9-93 OTDC M-Series technical data
9-14 Accessories ordering information 9-95 OTDC M-Series ordering information
9-14 Handles 9-97 OTDC M-Series circuits
9-18 Shafts 9-98 Accessory guide for XS-Series
9-19 Auxiliary contacts 9-99 Accessory guide for S and M-Series
9-23 Fourth poles 9-100 Accessory ordering information
9-24 Neutral links, solid links, and phase barriers
9-25 Terminal shrouds HPC™ new generation high-pressure contact switch
9-27 Terminal clamp sets 9-111 Product introduction
9-28 Terminal lugs 9-112 Nomenclature
9-29 Conversion kits 9-117 Application information – outlines and dimensions
9-31 Electronic fuse monitor 9-119 Accessories
9-32 Cam attachment and interlocks
9-33 Coils and mounting accessories
9-34 Spare parts kits
9-35 Flange handles

Non-fusible disconnect switches (OT)


9-37 Product range
9-38 Type designation keys
9-40 Technical data
9-44 Selection overview – accessory guide for
OT16F...100F
9-46 Selection overview – accessory guide for OT160G
9-47 Selection overview – accessory guide for OT200...2000
9-48 Accessories ordering information
9-53 Handle knobs
9-54 Handles
9-61 Shafts and shaft accessories
9-64 Auxiliary contacts
9-66 Fourth poles
9-67 Neutrals
9-68 Earth terminals and phase separators
9-69 Terminal shrouds
9-71 Terminal clamps
9-72 Terminal lugs
9-73 Conversion kits and accessories
9-76 Locking accessories
9-77 Mechanical and electrical interlocks
9-79 Flange handles
9-4 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Fusible disconnect switches 30...1200A
Product range

Switch size [A] 30 60 100 200 400 600 800 1200


UL98 Switch
OS30FACC OS30FAJ OS60GJ OS100GJ OS200J OS400J OS600J OS800L OS1200L
File #E101914
Fuse Class CC J J J J J J L L
240V HP 7.5 7.5 15 30 60 125 200 250 -
480V HP 15 15 30 60 125 250 400 500 -
600V HP 20 20 50 75 150 350 500 500 -
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-5


Fusible disconnect switches 30A (OS Mini)
Type designation key

Type codes
Understanding the type code keys below will help you quickly identify the correct product for your needs. The simple naming
system allows you to see the products type, Ampere rating, standard classification and number of poles, all in one glance.

OS 30F AJ _ 22 _ F _

ABB brand Included handle


OS = ABB switch fuse/fusible switch Blank = No handle included, OSFAJ_ and
OS30FACC_
22 = Pistol handle and shaft included with
Switch size
OSFAJ_ and OS30FACC_
The second part in the code indicates the ampere
rating [A] of the product: 30A, followed by the
generation letter: F Fourth pole/neutral terminal
F = Fused switched neutral
Fuse type Blank = Terminal not included
AJ = J
ACC = CC
Fuse size
Blank = Fuses not included
Switch operation
Blank = Front operation
S = Side operation

Number of poles and placing of the operating mechanism


12 = 3 poles, operating mechanism between the poles
22 = 4 poles, operating mechanism between the poles
30 = 3 poles, operating mechanism at the right end of the switch

Pole configuration table


The various placing options of the operating mechanism in relation to the 3 or 4 poles is illustrated below.
The operating mechanism may be placed at the end of the switch or between poles.

Between the poles OS_12 or 22: Side operated types OS_30 or 40 / OS_03 or 04:
9-6 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Fusible disconnect switches 60...1200A
Type designation key

Type codes
Understanding the type code keys below will help you quickly identify the correct product for your needs. The simple naming
system allows you to see the products type, Ampere rating, standard classification and number of poles, all in one glance.

OS 100G J _ 04 N2 _ P

ABB brand Included handle


OS = ABB switch fuse/fusible switch Blank = No handle included
P = Pistol handle and shaft
Switch size K = Direct mount handle
The second part in the code indicates the ampere
rating [A] of the product: 60-1200A, followed by the Terminals for special connection (only IEC)
generation letter: G
Blank = No special connection

Fuse type
Fourth pole/neutral terminal
J=J
Blank = Neutral terminal not included
L=L
N1 = Non-fused switched neutral on the left side
N2 = Non-fused switched neutral on the right side
Switch operation N3 = Includes a detachable neutral link integrated into
Blank = Front operation the mechanism
S = Side operation F = Fused switched neutral

Number of poles and placing of the operating mechanism


03 = 3 poles, operating mechanism at the left end of the switch
04 = 4 poles, operating mechanism between the poles
12 = 3 poles, operating mechanism between the poles
22 = 4 poles, operating mechanism between the poles
30 = 3 poles, operating mechanism at the right end of the switch
40 = 4 poles, operating mechanism at the right end of the switch

Pole configuration table


The various placing options of the operating mechanism in relation to the 3 or 4 poles is illustrated below.
The operating mechanism may be placed at the end of the switch or between poles.

At the end of the switch fuse OS_03 or 04: Between the poles OS_12 or 22: Side operated types OS_30 or 40 / OS_03 or 04:

BB-types: LR-types:

N
N N
N N
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-7


Fusible disconnect switches, UL/CSA
Technical data for OS30...1200

OS30...1200

OS Mini 30 OS_60G OS_100G OS_200


- UL98, IEC 2 pole UL98, IEC 2 pole UL98, IEC 2 pole
Approvals1 UL98, IEC 3 pole UL98, IEC 3 pole UL98, IEC 3 pole UL98, IEC 3 pole
UL98, IEC 4 pole UL98, IEC 4 pole UL98, IEC 4 pole UL98, IEC 4 pole

Technical data according to UL/CSA


General purpose amp rating pf= 0.7...0.8 up to 40°C 30 A 60 A 100 A 200 A
600 VAC 600 VAC 600 VAC 600 VAC
Max. operating voltage
250 VDC 250 VDC 250 VDC 250 VDC
240 V 7.5 HP/22.0 A 15 HP/42.0 A 30 HP/80.0 A 60 HP/154.0 A
pf= 0.4...0.5 Three phase 480 V 15 HP/21.0 A 30 HP/40.0 A 60 HP/77.0 A 125 HP/156.0 A
Max. horsepower rating/ motor FLA current 600 V 20 HP/22.0 A 50 HP/52.0 A 75 HP/77.0 A 150 HP/144.0 A
120 V 2 HP/24.0 A
Single phase
240 V 3 HP/17.0 A
Short circuit rating at
Short circuit rating with fuse, 3 and 4-pole types 200 kA 200 kA 200 kA 200 kA
600VAC
Max. fuse rating 30 A 60 A 100 A 200 A
Fuse
Type of fuse J/CC J J J
operation
Min. electrical endurance pf= 0.75...0.8 6,000 6,000 6,000 6,000
cycles
Terminal lug kits Integral Integral OZXA-24 OZXA-200
Wire range #18-8 AWG #14-4 AWG #14-2/0 AWG #4-300 MCM
Wire tightening 17 [Link] 30/35 [Link] 2 120 [Link] 200 [Link]
Torque
Lug mounting N/A N/A 50 [Link] 72 [Link]

OS400...1200

OS400 OS600 OS800 OS1200


UL98, IEC 2 pole UL98, IEC 2 pole UL98, IEC 2 pole UL98, IEC 2 pole
Approvals1 UL98, IEC 3 pole UL98, IEC 3 pole UL98, IEC 3 pole UL98, IEC 3 pole
UL98, IEC 4 pole UL98, IEC 4 pole UL98, IEC 4 pole UL98, IEC 4 pole

Technical data according to UL/CSA


General purpose amp rating pf= 0.7...0.8 up to 40°C 400 A 600 A 800 A 1200 A
600 VAC 600 VAC 600 VAC 600 VAC
Max. operating voltage
250 VDC 250 VDC 250 VDC 250 VDC
240 V 125 HP/312.0 A 200 HP/480.0 A 250 HP/602.0 A
pf= 0.4...0.5 Three phase 480 V 250 HP/302.0 A 400 HP/477.0 A 500 HP/590.0 A
Max. horsepower rating/ motor FLA current 600 V 350 HP/336.0 A 500 HP/472.0 A 500 HP/472.0 A
120 V
Single phase
240 V
Short circuit rating with fuse, 3 and 4-pole types Short circuit rating at 600VAC 200 kA 200 kA 200 kA 200 kA
Max. fuse rating 400 A 600 A 800 A 1200 A
Fuse
Type of fuse J J L L
Min. electrical endurance pf= 0.75...0.8 operation cycles 1,000 1,000 500 500
Terminal lug kits OZXA-400 OZXA-800 OZXA-800 OZXA-1200
Wire range #2-600MCM (2)#2-600MCM (2)#2-600MCM (4)#2-600MCM
Wire tightening 375 [Link] 500 [Link] 500 [Link] 500 [Link]
Torque
Lug mounting 240 [Link] 480 [Link] 480 [Link] 480 [Link]
1
UL listed disconnects are also listed under CSA requirements.
2
30 [Link] with cable size #14-10, 35 [Link] with cable size #8-4.
9-8 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Fusible disconnect switches, UL/CSA
Ordering information for CC and J types, 30...60A

Fusible disconnect switches, CC and J types, 30A


• Protected IP20 tunnel terminals
• AWG 18 - 8 cable size
• Mechanism in the middle of the switch (except for side operated)

OS30FAJ12 Front operated


Number
Rated current [A] Fuse size Type Order number
of poles
Shaft and handle not included
30 CC, 30A 3 OS30FACC12 1SCA108813R1001
30 CC, 30A 4 OS30FACC22F 1SCA108819R1001
30 J, 30A 3 OS30FAJ12 1SCA108824R1001
30 J, 30A 4 OS30FAJ22F 1SCA108829R1001
OS30FAJ22F

Side operated
Shaft and handle not included
30 CC, 30A 3 OS30FACCS30 1SCA108822R1001
30 J, 30A 3 OS30FAJS30 1SCA108834R1001

OS30FAJS30
Fusible disconnect switches, J type, 60A
• Protected IP20 tunnel terminals
• AWG 14 - 4 cable size
• Mechanism at the end of the switch

Front operated
Number
Rated current [A] Fuse size Type Order number
of poles
OS60GJ02 Shaft and handle not included
60 J, 60A 2 OS60GJ02 1SCA121900R1001
60 J, 60A 3 OS60GJ12 1SCA115448R1001
60 J, 60A 3 OS60GJ03 1SCA115866R1001
60 J, 60A 4 OS60GJ04F 1SCA115445R1001

Side operated
Shaft and handle not included
OS60GJ03
60 J, 60A 3 OS60GJS30 1SCA116051R1001
60 J, 60A 4 OS60GJS40F 1SCA115970R1001

OS60GJS30
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-9


Fusible disconnect switches, UL/CSA
Ordering information for J-type, 100...200A

Fusible disconnect switches, J-type, 100A


• Includes terminal bolt set M8X25
• Mechanism at the end of the switch

Front operated
Number
Rated current [A] Fuse size Type Order number
of poles
Shaft and handle not included
OS100GJ02 100 J, 100A 2 OS100GJ02 1SCA121932R1001
100 J, 100A 3 OS100GJ03 1SCA115436R1001
100 J, 100A 4 OS100GJ04F 1SCA115438R1001

Side operated
Shaft and handle not included
100 J, 100A 3 OS100GJS30 1SCA115971R1001

OS100GJ03

Fusible disconnect switches, J-type, 200A


• Includes terminal bolt set M8X25
• Mechanism at the end of the switch

Front operated
Number
Rated current [A] Fuse size Type Order number
of poles
Shaft and handle not included
OS100GJS30 200 J, 200A 2 OS200J02 1SCA107591R1001
200 J, 200A 3 OS200J12 1SCA022758R7990
200 J, 200A 3 OS200J03 1SCA022733R6130
200 J, 200A 4 OS200J04F 1SCA022758R9340

Side operated
Shaft and handle not included
200 J, 200A 3 OS200JS30 1SCA022871R3910

OS200J02

OS200J03

OS200JS30
9-10 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Fusible disconnect switches, UL/CSA
Ordering information for J-type, 400...600A

Fusible disconnect switches, J-type, 400A


• Includes terminal bolt set M10X40
• Mechanism at the end of the switch

Front operated
Number
Rated current [A] Fuse size Type Order number
OS400J02 of poles
Shaft and handle not included
400 J, 400A 2 OS400J02 1SCA107592R1001
400 J, 400A 3 OS400J03 1SCA022755R0810
400 J, 400A 4 OS400J04F 1SCA022755R3660

Side operated
Shaft and handle not included
OS400J03
400 J, 400A 3 OS400JS30 1SCA022871R4980
400 J, 400A 4 OS400JS40F 1SCA022871R5100

Fusible disconnect switches, J-type, 600A


• Includes terminal bolt set M8X25
OS400JS30 • Mechanism at the end of the switch

Front operated
Number
Rated current [A] Fuse size Type Order number
of poles
Shaft and handle not included
600 J, 600A 2 OS600J02 1SCA107593R1001
600 J, 600A 3 OS600J03 1SCA022825R8610
600 J, 600A 4 OS600J04F 1SCA022839R3900
OS600J02

Side operated
Shaft and handle not included
600 J, 600A 3 OS600JS30 1SCA108111R1001
600 J, 600A 4 OS600JS40F 1SCA108113R1001

OS600J03

OS600JS30
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-11


Fusible disconnect switches, UL/CSA
Ordering information for L-type, 800...1200A

Fusible disconnect switches, L-type, 800A


• Includes terminal bolt set M10X40
• Mechanism at the end of the switch

Front operated
Number
Rated current [A] Fuse size Type Order number
of poles
Shaft and handle not included
OS800L02
800 L, 800A 2 OS800L02 1SCA116920R1001
800 L, 800A 3 OS800L03 1SCA022825R9760
800 L, 800A 4 OS800L04F 1SCA022839R5350

Fusible disconnect switches, L-type, 1200A


• Includes terminal bolt set M10X50
• Mechanism at the end of the switch

OS800L03 Front operated


Number
Rated current [A] Fuse size Type Order number
of poles
Shaft and handle not included
1200 L, 1200A 2 OS1200L02 1SCA116924R1001
1200 L, 1200A 3 OS1200L03 1SCA105467R1001
1200 L, 1200A 4 OS1200L04F 1SCA105465R1001

OS1200L02

OS1200L03
9-12 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Fusible disconnect switch 60A
Selection overview

11
12

10

5
2
7

4
3
6
9
8

Accessory guide for OS60G

1. Fusible switch
7. Direct mounted handle
2. Shaft
8. Electrical interlock
3. Module for auxiliary contacts
9. Detachable neutral link
4. Auxiliary contact
10. Conversion kit
5. Fuse monitor
11. DIN rail mounting kit
6. Pistol type handle
12. Terminal shroud

Please note that listed accessories are not automatically included in your order.
Ordering information for accessories from pages 9-14 through 9-36.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-13


Fusible disconnect switches 100...1200A
Selection overview

14 5

3
13
1

4
8

10
7
6
11 9
12

Accessory guide for OS100...1200

1. Fusible switch 8. Fuse monitor


2. Shaft 9. Pistol handle
3. Terminal clamp 10. Direct mount handle
4. Fourth pole 11. Detachable neutral link
5. Terminal shroud 12. Electrical interlock
6. Module for auxiliary contact 13. Conversion kit
7. Auxiliary contact 14. DIN rail mounting kit

Please note that listed accessories are not automatically included in your order.
Ordering information for accessories from pages 9-14 through 9-36.
9-14 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for fusible disconnect switches 30...200A
Ordering information for handles

Pistol handle for front operated fusible switches

Padlockable with 3 padlocks in the OFF-position, door interlock in the ON-position. Screw
fixing from the back side of the handle ensures double insulation.
OHB45J6

For shaft diameter 6mm (for OS30...200)


Color Handle length [mm] Type Order number Weight/unit [kg]
NEMA Type 1/3R/12 (IP65), black and red-yellow: I-O/ON-OFF, grey: I-O
Black 45 OHB45J6 1SCA022380R8770 0.13
OHY65J6 Red-yellow 45 OHY45J6 1SCA022380R8930 0.13
Grey 45 OHG45J6 1SCA022380R8850 0.13
Black 65 OHB65J6 1SCA022380R9660 0.13
Red-yellow 65 OHY65J6 1SCA022380R9820 0.13
OHG80J6
Grey 65 OHG65J6 1SCA022380R9740 0.13
Black 80 OHB80J6 1SCA022381R0240 0.14
OHG80J6 Red-yellow 80 OHY80J6 1SCA022381R0410 0.14
Grey 80 OHG80J6 1SCA022381R0320 0.14
NEMA Type 4/4X (IP66), black, red-yellow and metal: I-O/ON-OFF
Black 45 OHB45L6 1SCA109848R1001 0.14
Red-yellow 45 OHY45L6 1SCA109849R1001 0.14
Metal 45 OHM45L6 1SCA111295R1001 0.7

OHM65L6 Black 65 OHB65L6 1SCA022580R9650 0.14


Red-yellow 65 OHY65L6 1SCA109850R1001 0.14
Metal 65 OHM65L6 1SCA022739R1070 0.8
Black 80 OHB80L6 1SCA022577R7010 0.16
Red-yellow 80 OHY80L6 1SCA022577R7190 0.16
NEMA Type 1/3R/12 (IP65), black and red-yellow: Test/I-O/ON-OFF, grey: Test/I-O
OHB65J6T Black 45 OHB45J6T 1SCA109870R1001 0.13
Black 65 OHB65J6T 1SCA022399R8110 0.13
Red-yellow 65 OHY65J6T 1SCA022456R9540 0.13
Grey 65 OHG65J6T 1SCA022456R9620 0.13
Black 80 OHB80J6T 1SCA022399R8290 0.14
Door interlocking in the ON-position means that the door cannot be opened, when the handle is in the ON-position. This can be
defeated to allow authorized personnel access for inspection.
Handles padlockable in all positions are available on request.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-15


Accessories for fusible disconnect switches 400...1200A
Ordering information for handles

Pistol handle for front operated fusible switches

Padlockable with 3 padlocks in the OFF-position, door interlock in the ON-position. Screw
OHB95J12 fixing from the back side of the handle ensures double insulation.

For shaft diameter 12mm (for OS400…1200)


Color Handle length [mm] Type Order number Weight/unit [kg]
NEMA Type 1/3R/12 (IP65), black and red-yellow: I-O/On-OFF, grey: I-O
OHY125J12
Black 95 OHB95J12 1SCA022381R0830 0.15
Red-yellow 95 OHY95J12 1SCA022381R1050 0.15
Grey 95 OHG95J12 1SCA022381R0910 0.15
Black 125 OHB125J12 1SCA022381R1560 0.16
Red-yellow 125 OHY125J12 1SCA022381R1720 0.16
OHG145J12
Grey 125 OHG125J12 1SCA022381R1640 0.16
Black 145 OHB145J12 1SCA022381R2110 0.17
Red-yellow 145 OHY145J12 1SCA022381R2370 0.17
Grey 145 OHG145J12 1SCA022381R2290 0.17
OHB274J12
Black 175 OHB175J12 1SCA022381R2450 0.20
Red-yellow 175 OHY175J12 1SCA022381R2700 0.20
Grey 175 OHG175J12 1SCA022381R2610 0.20
Black 274 OHB274J12 1SCA115920R1001 0.42
OHY330J12
Red-yellow 274 OHY274J12 1SCA115919R1001 0.42
Black 330 OHB330J12 1SCA115922R1001 0.60
Red-yellow 330 OHY330J12 1SCA115921R1001 0.60
Black 2X 150 OHB150J12P 1SCA022865R9430 0.44
OHB150J12P
Red-yellow 2X 150 OHY150J12P 1SCA101586R1001 0.44
Black 2X 200 OHB200J12P 1SCA022865R9510 0.50
Red-yellow 2X 200 OHY200J12P 1SCA101587R1001 0.50
NEMA Type 4/4X (IP66), black, red-yellow and metal: I-O/On-OFF
OHY200J12P
Black 125 OHB125L12 1SCA022577R7350 0.17
Metal 125 OHM125L12 1SCA022739R1150 0.80
Black 145 OHB145L12 1SCA022577R7510 0.18
Red-yellow 145 OHY145L12 1SCA022577R7600 0.18
OHM125L12 Black 175 OHB175L12 1SCA022577R7780 0.20
Red-yellow 175 OHY175L12 1SCA022577R7860 0.20
Metal 175 OHM175L12 1SCA022739R1230 0.90
Black 274 OHB274L12 1SCA120238R1001 0.24
Black 330 OHB330L12 1SCA120256R1001 0.60
OHM175L12
Black 2X 200 OHB200L12P 1SCA111564R1001 0.50
Red-yellow 2X 200 OHY200L12P 1SCA111569R1001 0.50
NEMA Type 1/3R/12 (IP65), black and red-yellow: Test/I-O/ON-OFF
Black 95 OHB95J12T 1SCA022736R1750 0.15
Red-yellow 95 OHY95J12T 1SCA022736R1910 0.15
OHY95J12T
Black 125 OHB125J12T 1SCA022652R2220 0.16
Red-yellow 125 OHY125J12T 1SCA022652R2310 0.16
Black 145 OHB145J12T 1SCA022652R2570 0.17
Red-yellow 145 OHY145J12T 1SCA022652R2650 0.17
OHB125J12T Black 175 OHB175J12T 1SCA022708R0740 0.20
Black 274 OHB274J12T 1SCA120250R1001 0.42
Black 330 OHB330J12T 1SCA120252R1001 0.60
Black 2X 200 OHB200J12PT 1SCA106510R1001 0.50

OHB175J12T Door interlocking in the ON-position means that the door cannot be opened, when the handle is in the ON-position. This can be
defeated to allow authorized personnel access for inspection.
Handles padlockable in all positions are available on request.
9-16 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for fusible disconnect switches 30...1200A
Ordering information for handles

Pistol handles for side operated switch fuses

Plastic pistol handles, IP 65, NEMA type 1, 3R, 12


For mounting on the side of the enclosure. Padlockable with three padlocks in the OFF-
position, door interlock in the ON-position, IP 65. The position indications are rotated 90°. If
OHB65J6E00S the handle is mounted on the front of the door, a standard handle can be used as well.

For shaft diameter 6mm


Weight/unit
Color Handle length [mm] Type Order number
[kg]
Plastic handles, black and red-yellow: I-O/ON-OFF, grey: I-O.
Black 65 OHB65J6E00S 1SCA022382R9850 0.12
Red-yellow 65 OHY65J6E00S 1SCA022382R9930 0.12
OHY65J6E00S
Plastic handles, black and red-yellow: Test/I-O/ON-OFF, grey: Test/I-O.
Black 65 OHB65J6TE00S 1SCA109016R1001 0.12

For shaft diameter 12mm


Plastic handles, indication I-O/ON-OFF
OHZX14
Black 145 OHB145J12E00S 1SCA022679R9700 0.17
Door interlocking in the ON-position means that the door cannot be opened, when the handle is in the ON-position. This can be
defeated to allow authorized personnel access for inspection.
Handles padlockable in all positions are available on request.

Extension ring for pistol handles


Suitable Weight/unit
Color Type Order number
for handles [kg]
OHB_ Black OHZX14 1SCA022851R6590 0.06
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-17


Accessories for fusible disconnect switches 30...1200A
Ordering information for handles

Direct mount handles for front operated switch fuses


Panel board handle, can be padlocked in the OFF-position. Includes a special shaft. The handle
can also be used with a standard shaft as padlocking device.

Suitable for OS 60...1200


OSV250DK
Suitable Weight/unit
Color Type Order number
for switches [kg]
Indication: Test OFF-ON/Test O-I indication Padlockable with three padlocks in the OFF-
position, optionally also in the ON-position. Includes shaft and mechanism cover.
OS60GJ, OS100GJ Black OSV250DK 1SCA022763R3510 0.16
OS60GJ, OS100GJ Red-yellow OSVY250DK 1SCA022778R6500 0.16
OS200J Black OSV200BK 1SCA022779R7530 0.14
OS200J Red-yellow OSVY200BK 1SCA022779R7700 0.14
OS400J Black OSV400BK 1SCA022763R3930 0.33
OSV400DK
OS400J Red-yellow OSVY400BK 1SCA022779R5830 0.33
OS600…800 Black OSV800DK 1SCA107794R1001 1.1
OS600...800 Red-yellow OSVY800DK 1SCA108703R1001 1.1
OS1200 Black OSV1250DK 1SCA107797R1001 1.5
OS1200 Red-yellow OSVY1250DK 1SCA108702R1001 1.5

Direct mount handles for side operated switch fuses


Panel board handle, can be padlocked in the OFF-position. Includes a special shaft. The handle
can also be used with a standard shaft as padlocking device.

Suitable for OS 30 (OS Mini)


Padlockable with three padlocks in the OFF- position when the door is open. Max. bail dia 6mm.
OS20F…40F_ Black OHB4 1SCA022439R4050 0.05

OSV1250DK

OHB4
9-18 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for fusible disconnect switches OS30...1200
Ordering information for shafts

Shaft diameter 6mm (for OS30...200)


Shaft length [mm] Type Order number Weight/unit [kg]

OXP6X_
57 OXP6X57 1SCA125050R1001 0.01
63 OXP6X63 1SCA111010R1001 0.02
87 OXP6X87 1SCA109421R1001 0.02
90 OXP6X90 1SCA022064R1180 0.03
108 OXP6X108 1SCA125762R1001 0.03
130 OXP6X130 1SCA022057R0570 0.04
150 OXP6X150 1SCA022295R5600 0.05
158 OXP6X158 1SCA122303R1001 0.05

OXP12X_ 161 OXP6X161 1SCA022067R1760 0.05


170 OXP6X170 1SCA108224R1001 0.05
210 OXP6X210 1SCA022295R6080 0.06
265 OXP6X265 1SCA108225R1001 0.08
290 OXP6X290 1SCA022042R6370 0.08
310 OXP6X310 1SCA022720R5710 0.09
360 OXP6X360 1SCA022042R6530 0.10
400 OXP6X400 1SCA108226R1001 0.12
OETL-ZX95
430 OXP6X430 1SCA022056R6030 0.12
500 OXP6X500 1SCA109416R1001 0.14
700 OXP6X700 1SCA022131R9580 0.19

Shaft diameter 12mm (for OS400…1200)


Shaft length [mm] Type Order number Weight/unit [kg]
166 OXP12X166 1SCA022325R7100 0.18
185 OXP12X185 1SCA022325R6710 0.20
220 OXP12X220 1SCA022063R9610 0.24
250 OXP12X250 1SCA022325R6980 0.30
280 OXP12X280 1SCA022137R5140 0.30
325 OXP12X325 1SCA022042R5810 0.36
395 OXP12X395 1SCA022042R5990 0.43
465 OXP12X465 1SCA022042R6020 0.51
535 OXP12X535 1SCA022042R6110 0.59
625 OXP12X625 1SCA022139R0020 0.70

Shaft extension socket


For extending the shaft
Suitable for shaft Weight/unit
Type Order number
diameter [mm] [kg]
12 OETL-ZX95 1SCA022083R5620 0.04
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-19


Accessories for fusible disconnect switches OS Mini 30A
Ordering information for auxiliary contacts

Auxiliary contacts for OS30F (OS Mini)


Units/type = 1 piece

Mounting to the switch mechanism


Weight/unit
Description Type Order number
[kg]
Change over contacts
OA4B10
Auxiliary/test contacts. Max. two change over contacts.
See function chart below OA4B1C 1SCA022193R0150 0.03
Single pole contacts
> 3mm contact gap
1 NO OA4B10 1SCA022276R9050 0.03
1 NC OA4B01 1SCA022276R9210 0.03

MCB-10 Mounting on the side of the switch


Weight/unit
Description Type Order number
[kg]
Mounting on the side of the switch with aux. contact frame OESA-ZX169
1NO MCB-10 1SCA022150R5110 0.03
1NC MCB-01 1SCA022150R5370 0.03
Snap-on mounting on the switch, by using a frame OSZ4, IP20
NO contacts are provided with a positive opening feature.
OA3G01 Types _AU have gold plated contacts for harsh environments and low operating voltages.
1 NO OA1G10 1SCA022353R4970 0.03
1 NC OA3G01 1SCA022456R7410 0.03
1 NO OA1G10AU 1SCA022436R7910 0.03
1 NC OA3G01AU 1SCA022819R5260 0.03

Mounting frames for auxiliary contacts of OS30F (OS Mini)


Amount of auxiliary Weight/unit
Description Type Order number
contacts [pcs] [kg]
OSZ4
Frame for auxiliary contacts OA1G10 and OA3G01 and for fuse monitor OFM_
Mounting on the left
max. 6 OSZ4 1SCA022530R0200 0.06
side of the switch
Frame for MCB-_ auxiliary contacts. Not suitable for side operated switches
Mounting on the right
max. 6 OESA-ZX169 1SCA022196R9360 0.06
side of the switch

Function chart, change over contacts OA4B1C/OS Mini


OESAZX169 Aux./Test
Handle position Main contacts
contacts N.O.
Test open closed
0 open open
I closed closed
9-20 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for fusible disconnect switches 60...1200A
Ordering information for auxiliary contacts

Auxiliary contact blocks for OS60...1200


Suitable Protection Weight/unit
Description Type Order number
for switches degree [kg]
1NO IP20 OA1G10 1SCA022353R4970 0.03

OA1G10, OA3G01
1NC IP20 OA3G01 1SCA022456R7410 0.03
OS60...1200
1NO IP20 OA1G10AU1 1SCA022436R7910 0.03
1NC IP20 OA3G01AU1 1SCA022819R5260 0.03
1
Types _AU have gold plated contacts for harsh environments and low operating voltages.

Mounting under the mechanism cover


The “test” contacts operate in ON- and OFF-positions as well as when the handle is turned to
TEST-position = 45 degrees over the OFF-position. The “test tindication” contacts operate only
when the handle is turned to TEST-position. See the function table below. The OA1G10 (N.O.) or
OA3G01 (N.C.) auxiliary contact blocks can be used as standard auxiliary contacts, “test” or
“test indication” contacts. The desired functions are achieved when an auxiliary contact block
is installed in a specific place shown in the mounting instruction. In order to activate the “test”
and “test indication” features, a handle with test function is required. See the optional
handles, pages 9-14 through 9-18.

Function table of OS60...1200 auxiliary contacts


Handle position Main contacts Aux./Test contacts N.O. Test indication contacts N.O
Test open closed closed
0 open open open
I closed closed open
Maximum number of contact blocks, “Aux./test” contacts and “test indication” contacts, see the table below.
Standard versions include all except for N3-types, which are equipped with integrated neutral through the mechanism.

Maximum number of auxiliary contacts under the mechanism cover


OS60...200 OS400...800 OS1200
Pole version Standard N3 Standard N3 Standard N3
Maximum number of contact blocks 4 0 8 4 12 8
Aux./Test contacts 4 0 4 2 81 62
Test indication contacts 2 0 4 2 4 2
For contact timing, see page 9-21.
1
6 aux/test contacts and 2 early operation aux./test contacts.
2
4 aux/test contacts and 2 early operation aux./test contacts.

Mounting on the left side of the OS switch fuse:


Maximum 8 auxiliary contact blocks (N.O. or N.C.) with the OEA28 module. Side operated
types: OS_S30..._S40 types only.

Module for auxiliary contacts for OS60...1200


Description Type Order number Weight/unit [kg]
Screw mounting to the left side of the switch OEA28 1SCA022714R8810 0.04

OEA28
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-21


Accessories for fusible disconnect switches OS Mini 30A
Technical information for auxiliary contacts

ON
Handle indications and functions

The handle indicates the position of the contacts with complete


reliability in all situations. If the contacts are welded together,
the handle doesn't reach the OFF-position but remains between
ON and OFF, maintaining the door interlock and padlocking is
not possible to do.

When operating the switch fuse to the Test-position with a test


handle the test auxiliary contacts change position. The main
contacts remain open. OFF

Test

ON and OFF-functions of main and auxiliary contacts

Example -45˚ 0˚ 30˚ 60˚ 90˚ α

Main contacts close


Places of auxiliary open
2 NO auxiliary contact close
contacts and Test ind. 1 open
NC auxiliary contact open
close
1
NO auxiliary contact close
2 open
NC auxiliary contact open
close

Test OFF ON
O I

OS Mini
-45˚ 0˚ 30˚ 60˚ 90˚ α

Main contacts
OA4B1C, 1 NO-NC Change NO auxiliary contact
over NC auxiliary contact
contacts
OA1G10, 1NO NO auxiliary contact
OA3G01, 1NC NC auxiliary contact

Test OFF ON
O I

0˚ 30˚ 60˚ 90˚ α

Main contacts O I
O I
MCB-10 + OESA-ZX169, 1NO NO auxiliary contact
MCB-01 + OESA-ZX169, 1NC
NC auxiliary contact

OFF ON
O I

OS30...63
-45˚ 0˚ 30˚ 60˚ 90˚ α
9-22 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for fusible disconnect switches 60...1200A
Technical information for auxiliary contacts

ON- and OFF-functions of main and auxiliary contacts

OS60...1200 -45˚ 0˚ 30˚ 60˚ 90˚ α


Main contacts O I
O I
OA1G10, 1NO
OA3G01, 1NC NO test contacts O I
inside the mechanism O I
OS_, OSM

OA1G10, 1NO NO early operation O I


test contacts inside O I
OA3G01, 1NC the mechanism1
+ OEA28 NC test contacts O I
OS_
inside the mechanism O I

OA1G10, 1NO NC early operation O I


test contacts inside O I
OA3G01, 1NC the mechanism1
OSM_

NO test indication O I
contacts inside the O I
mechanism

NC test indication O I
contacts inside the O I
mechanism

NO auxiliary contacts O I
in the module on the O I
side of the switch
NC auxiliary contacts O I
in the module on the O I
S07188A

side of the switch


Test OFF ON
O I
1
OS1200 only
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-23


Accessories for fusible disconnect switches 60...1200A
Ordering information for fourth poles

Fourth poles
Snap-on mounting to the side of the switch.

Suitable for Mounting Weight/unit


Type Order number
3-pole switches side [kg]
Fusible 4 poles
OS200J Left/right OSP200J 1SCA022735R9000 1.20
OSP200J OS400J Left/right OSP400J 1SCA151737R1001 2.00
OS600J Left/right OSP600J 1SCA151731R1001 4.20
OS800L Left/right OSP800L 1SCA151732R1001 4.20
OS1200L Left/right OSP1200L 1SCA151730R1001 7.20
Switched 4 poles
OS100G Left/right OSP160GN 1SCA114770R1001 0.45
OS200 Left/right OSP200N 1SCA022735R8700 1.20
OS400 Left/right OSP400N 1SCA022770R3490 1.20
OS600...800 Left/right OSP800N 1SCA100432R1001 4.40
OS1200 Left/right OSP1250N 1SCA107943R1001 7.20
OSP160GN

OSP250N

OSP800N
9-24 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for fusible disconnect switches 30...1200A
Ordering information for neutral links, solid links, and phase barriers

Neutral links

For OS Mini OS30F


Detachable, mounting onto base plate or DIN-rail
OSZ1
H/W/D Mounting Weight/unit
Max. wire Type Order number
[mm] holes [kg]
16 mm2 39/41/40 ø 4.2, distance 35 OESA-ZX171 1SCA022197R2580 0.06

For OS60G...100G
Detachable, mounting onto the base plate or DIN-rail

H/W/D Mounting Weight/unit


Max. wire Type Order number
[mm] holes [kg]

OXN250
16 mm2 Cu 39/41/40 ø 4.2, distance 32 OSZ1 1SCA022481R3710 0.06
35 mm2 Cu 39/44/45 ø 4.2, distance 35 OSZ2 1SCA022481R3800 0.07

For OS60...1200
Mounting with screws (included) onto either side of the switch or on the base plate according
the table below.

Suitable Weight/unit
Type Order number
for switches [kg]
Detachable, mounting on the switch
OXN400 OS200 OXN250 1SCA022752R9950 0.40
Detachable, mounting on the base plate
OS60...200 OXN250 1SCA022752R9950 0.40
OS400 OXN400 1SCA022770R3060 0.70
OS600...800 OXN800S 1SCA022831R4880 1.20
OS1200 OXN1250S 1SCA104163R1001 2.50

Solid links
Suitable Weight/unit
Type Order number
for switches [kg]
OS200 OEZNL1 1SCA022723R7400 0.19
OXN800S
OS600...1200 OEZNL8 1SCA113998R1001 0.58

Phase barriers
The phase barriers designed for ABB Tmax T4-T5 MCCB’s can also be used for OS200…400
switch fuses. 3-pole switch fuses need 4 barriers and 4-pole switch fuses need 6 barriers for
full protection. Cutting width of the phase barrier 55mm.

KT7PBH
Suitable No. of Height Units/type
Type Order number
for switches poles h[mm] [pcs]

OS100G…OS200 3 - OSB160/4 1SCA131820R1001 4


OS100G…OS200 3 - OSB160/6 1SCA131821R1001 6
OS400 3 200 KT7PBH-3 1SDA054972R1 4
OS400 4 200 KT7PBH-4 1SDA054973R1 6
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-25


Accessories for fusible disconnect switches 100...1200A
Ordering information for terminal shrouds

Terminal shrouds
Units/
Suitable Weight/
Description Type Order number type
for switches unit [kg]
[pcs]
OSS200G1L Pack of single pole terminal shrouds
Snap-on mounting, grey plastic, IP 3X from front. Transparent shrouds available on request.
OS100G Long type OSS160GG1L/3 1SCA114764R1001 3 0.08
OS100G Short type OSS160GG1S/3 1SCA114766R1001 3 0.05
OS100G Long type OSS160GG1L/4 1SCA114765R1001 4 0.11
OSS200G1S OS100G Short type OSS160GG1S/4 1SCA114767R1001 4 0.07
OS200 Long type OSS200G1L/3 1SCA022731R8910 3 0.09
OS200 Short type OSS200G1S/3 1SCA022732R0130 3 0.06
OS200 Long type OSS200G1L/4 1SCA022731R9040 4 0.12
OS200 Short type OSS200G1S/4 1SCA022732R0050 4 0.08
OS400 Long type OSS400G1L/3 1SCA022776R6650 3 0.18
OS400 Short type OSS400G1S/3 1SCA022776R6900 3 0.10
OSS400G1L
OS400 Long type OSS400G1L/4 1SCA022776R6730 4 0.25
OS400 Short type OSS400G1S/4 1SCA022776R7030 4 0.15
OS600...800 Long type OSS800G1L/3 1SCA022776R7200 3 0.53
OS600...800 Short type OSS800G1S/3 1SCA022776R7540 3 0.21
OS600...800 Long type OSS800G1L/4 1SCA022776R7380 4 0.70
OS600...800 Short type OSS800G1S/4 1SCA022776R7460 4 0.28
OSS800G1L
OS1200 Long type OSS1250G1L/3 1SCA107938R1001 3 0.76
OS1200 Short type OSS1250G1S/3 1SCA107939R1001 3 0.40
OS1200 Long type OSS1250G1L/4 1SCA107940R1001 4 1.00
OS1200 Short type OSS1250G1S/4 1SCA107941R1001 4 0.52
Please consult us when using OS600J...OS800L with OZXA-800 lugs.
OSS800G1S

OSS250G1SH
9-26 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for fusible disconnect switches 100...400A
Ordering information for terminal shrouds

Terminal shrouds:

Three and four pole terminal shrouds for side terminals (LR types)
IP20. Snap-on mounting, grey plastic.

OSS160GG3LS Suitable No. of Units/ Weight/


Remarks Type Order number
for switches poles type [pcs] unit [kg]
OS100G_LR 3 Long type OSS160GG3LS 1SCA121570R1001 1 0.01
OS200…400_ 3 Short type OSS400G3SS 1SCA100390R1001 1 0.01
OS200…400_ 3 Long type OSS400G3LS 1SCA100396R1001 1 0.01

Single pole shroud for terminal clamps


Snap-on mounting, transparent plastic, IP 2X.
OSS400G3LS

Suitable Units/ Weight/


Type Order number
for clamps type [pcs] unit [kg]
OZXB2, 2L OZXB2K 1SCA022264R0010 3 0.06
OZXB3, 4 OZXB3K 1SCA022264R0440 3 0.18
OZXB5, 6 OZXB4K 1SCA022199R2850 3 0.24
OZXB7, 7L OZXB5K 1SCA022283R8040 3 0.15
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-27


Accessories for fusible disconnect switches 60...1200A
Ordering information for terminal clamp sets

Terminal clamp sets


Suitable Units/ Weight/
Cable cross section [mm2] Type Order number
for switches type [pcs] unit [kg]
Insulated versions
OZXT1
OS60G 16…50 Al, 2.5…50 Cu OZXT1 1SCA022469R6310 3 0.05

OZXB-type Al/Cu connectors made of stainless steel


Suitable Cable cross Suitable Units/ Weight/
Type Order number
for switches section [mm2] shroud type [pcs] unit [kg]
OS100G 10...70 OSS160G_ OZXB1L 1SCA022169R2030 3 0.15
OZXB8
OS100G 95...185 OSS160G_ OZXB8 1SCA022744R1510 3 0.50
OS200 10...70 OSS200_L OZXB1L 1SCA022169R2030 3 0.15
OS200 25...120 OZXB2K OZXB2 1SCA022119R7610 3 0.34
OS200 25...120 OZXB2K OZXB2L 1SCA022158R7750 3 0.42
OS200 95...185 OSS200_L OZXB8 1SCA022744R1510 3 0.50
OS200 95...240 OSS200_L OZXB9 1SCA022750R3210 3 0.50
OZXB2L
OS400 25...120 OSS400_L OZXB2L 1SCA022158R7750 3 0.42
OS400 95...185 OZXB3K OZXB3 1SCA022136R8100 3 1.30
OS400 2x(95...185) OZXB3K OZXB4 1SCA022137R4760 3 1.70
OS400 120...300 OZXB4K OZXB5 1SCA022137R2470 3 2.30
OS400 2x(120...300) OZXB4K OZXB6 1SCA022137R4920 3 3.03
OS400 120...240 OZXB5K OZXB7 1SCA022185R0040 3 1.00
OS400 95...185 OSS400_L OZXB8 1SCA022744R1510 3 0.50
OS400 95...240 OSS400_L OZXB9 1SCA022750R3210 3 0.50
OS600...800 95...185 OSS800_L OZXB3 1SCA022136R8100 3 1.30
OS600...800 2x(95...185) OSS800_L OZXB4 1SCA022137R2470 3 1.70
OS600...800 120...300 OSS800_L OZXB5 1SCA022137R2470 3 2.30
OS600...800 2x(120...300) OSS800_L OZXB6 1SCA022137R4920 3 3.03
OS600...800 120...240 OSS800_L OZXB7L 1SCA022185R7130 3 1.20
OS600...800 95...185 OSS800_L OZXB8 1SCA022744R1510 3 0.50
OS600...800 95...240 OSS800_L OZXB9 1SCA022750R3210 3 0.50
OS1200 95...185 OTS1600_L OZXB3 1SCA022136R8100 3 1.30
OS1200 2x(95...185) OTS1600_L OZXB4 1SCA022137R4760 3 1.70
OS1200 120...300 OTS1600_L OZXB5 1SCA022137R2470 3 2.03
OS1200 2x(120...300) OTS1600_L OZXB6 1SCA022137R4920 3 3.03
OS1200 210...240 OTS1600_L OZXB7L 1SCA022185R7130 3 1.20
OS1200 95...185 OTS1600_L OZXB8 1SCA022744R1510 3 0.50
OS1200 95...240 OTS1600_L OZXB9 1SCA022750R3210 3 0.50
9-28 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for fusible disconnect switches 100...1200A
Ordering information for terminal lugs

Terminal lug kits from Al- and Cu-cables for UL/CSA disconnect switches
One kit includes 6 pcs.

Suitable Tightening torque Weight/ Weight/


Cable size Type
for switches [[Link]/Nm] unit [kg] unit [lb]
OS100 AWG 14 - 2/0 OZXA-24 120/13.6 0.21 0.45
OZXA-200 OS200 AWG 4 - 300 MCM OZXA-200 275/31.1 0.04 0.09
OS400 AWG 2 - 600 MCM OZXA-400 375/42.4 0.05 0.12
OS600...800 2 X AWG 2 - 600 MCM OZXA-800 500/56.5 0.21 0.45
OS1200 4 X AWG 2 - 600 MCM OZXA-1200 500/56.5 0.45 0.98

Technical data for terminal lugs


Description
UL approval file E60207
OZXA-400 Temperature rating, °C 75
Wire tightening Type of tool Allen (Hex) wrench
Lug mounting Bolt & nut mounting
AWG (American Wire Gauge) wire class B.C

OZXA-800

OZXA-1200
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-29


Accessories for fusible disconnect switches 60...1200A
Ordering information for conversion kits

Conversion kits for front operated combination switches


Units/
OESAZW2 Suitable Switches Shaft Weight/
Type Order number type
for switches needed [pcs] distance [mm] unit [kg]
[pcs]

6 and 8-pole switch mechanism


Parallel attachment for connecting 3- and 4-pole switches. The switches work simultaneously.

6 and 8-pole switches, OS60-400


The attachment levers are provided with holes, enabling different shaft distances.
The combination switches can be mounted either horizontally or vertically.
45...240mm, step
OS60...200 Two 3- or 4-pole OESAZW2 1SCA022078R1600 1 0.37
distance 15mm
60...440mm, step
OS400 Two 3- or 4-pole OETLZW9 1SCA022061R3300 1 1.1
OTZW25 distance 20mm

Change-over switch mechanism


Two switches connected with a mechanism operating into I-O-II positions.

210...570mm, step
OS60...200 Two 3- or 4-pole OTZW25 1SCA022778R6920 1 2.8
distance 20mm
210...430mm, step
OS400 Two 3- or 4-pole OETLZW11 1SCA022078R0030 1 3.0
distance 20mm
210...610mm, step
OS400 Two 3- or 4-pole OETLZW12 1SCA022078R0200 1 4.6
distance 20mm

OTZW26
Bypass switch mechanism
A combination of two switches in parallel with a third switch for change-over operation to
bypass, for example, a breaker for maintenance. The bypass attachment can be used together
with another combination attachment.

OETLZW14 OS60...200 Three 3- or 4-pole - OTZW26 1SCA022778R7060 1 3.3


210...390mm, step
- Between 1 and 2: - - - -
distance 20mm
250...430mm, step
- Between 1 and 3: - - - -
distance 20mm
OS400...800 Three 3- or 4-pole - OETLZW13 1SCA022078R0460 1 4.0
210...570mm, step
- Between 1 and 2: - - - -
distance 20mm
250...610mm, step
- Between 1 and 3: - - - -
distance 20mm

Mechanical interlock mechanism


Prevents one switch from closing to ON -position, if the other is not in OFF - position.
OTZW/OETLZW-types: When mounted upside down, prevents one switch from opening to
OFF-position, if the other is not in the ON-position. (UPS-usage, make-before-break)

OS60...200 Two 3- or 4-pole 190 OTZW10 1SCA022431R5280 1 0.40


OS400...800 Two 3- or 4-pole 250 OETLZW14 1SCA022077R3410 1 0.70
OS400...800 Two 3- or 4-pole 300 OETLZW3 1SCA022049R0380 1 0.80
OS400...1200 Two 3- or 4-pole 500 OETLZW15 1SCA022081R9340 1 1.24
9-30 DISCONNECT SWITCHES ANDI OPERATING MECHANISMS,
II BUYLOG SECTION 9

II I


Accessories for fusible disconnect switches 60...1200A
Ordering information for conversion kits

I II Shafts and handles


II for conversion
I kits
I II The standard
To be Included in the
II I Conversion ordered conversion handle or shaft of
II I Shaft
separately
Shaft
kit delivery one of the combined
kit type I II
switches can be used
Handle Handle Shaft Handle
6 and 8-pole switches
OESAZW2 - - x (2 pcs) OHB145J12 - -
OETLZW9 - - - - x x
Change-over switches
OTZW25 - - x (2 pcs) OHB95J12E011 - -
II I OETLZW11 - - x (2 pcs) OHB145J12E011 - -
II I II
OETLZW12 - - x (2 pcs) YASDA21 - -
Bypass switches
I II OTZW26 - - x (3 pcs) OHB95J12E011 - -
I II I
OETLZW13 - - x (3 pcs) YASDA 6 - -
Mechanical interlock
III
Change-over switches OTZW10 - - - - x x
OETLZW14 - - - - x x
OETLZW3 - - - - x x
OETLZW15 - - - - x x

II
II

I
I
III
III

Change-over switches Bypass switches


Change-over and bypass switches

I II II I III

II ON II ON

O O
OFF OFF

Change-over switches Bypass switches


Change-over switches Bypass switches
I ON I ON
I II II I III
Mechanical interlock
I II II Change-over
I switches
III Bypass switches
II ON II ON
II ON II ON

O O
O
OFF O
OFF
OFF OFF

I ON I ON
I ON I ON
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-31


Accessories for fusible disconnect switches 30...1200A
Ordering information for electronic fuse monitor

Electronic fuse monitor


Includes the auxiliary contacts 1NO + 1NC. More information, see brochure OFM_OFS20GB.

OS Mini 30A
Mounting onto the left side of OS Mini (with a frame OSZ4) or on mounting plate.

Weight/
Rated voltage [V] Approvals Type Order number
unit [kg]
OFM260
120...240/AC IEC, UL and CSA OFM240 1SCA022579R1340 0.2
120...260/AC IEC OFM260 1SCA022459R8560 0.14
380...600/AC IEC, UL and CSA OFM600 1SCA022579R1260 0.2
380...690/AC IEC OFM690 1SCA022459R8480 0.14

OS60...1200
Mounting onto the left side of fusible switch, on DIN rail or on mounting plate.

Weight/
Rated voltage [V] Approvals Type Order number
unit [kg]

OFS260 100…260/AC IEC OFS260 1SCA022716R0180 0.16


380…690/AC IEC OFS690 1SCA022715R9920 0.16
45...140/DC IEC OFD110EA 1SCA121775R1001 0.155
135...550/DC IEC OFD500EA 1SCA121776R1001 0.155

Mounting accessories for fuse monitor


Suitable Wire size Units/ Weight/
Type Order number
for switches range type [pcs] unit [kg]
OFD500EA Crimp terminals
OS_ AWG 16 - 14 OFMZX2 1SCA022475R9910 6 0.01
Mounting frame for OS Mini
Mounting on the left side of the switch OSZ4 1SCA022530R0200 1 0.60

OFMZX2

OSZ4
9-32 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for fusible disconnect switches 60...1200A
Ordering information for cam attachment and interlocks

Mechanism interlock kits and Electrical interlocks


OS60...1200 fusible switches can be interlocked in the OFF position using padlocks and by
using a mechanical interlock kit mounted on the mechanism. The diameter of the lock bail can
be max 8mm.

Note: The shaft must go through the interlock into the switch mechanism.

Suitable Weight/
Type Order number
for switches unit [kg]
OSZT1A Interlocking in the OFF position
OS60...100 OTZT1A 1SCA106522R1001 0.21
OS200 OSZT1A 1SCA106532R1001 0.32
OS400 OSZT2A 1SCA106534R1001 0.75
OS600...800 OSZT3A 1SCA106535R1001 1.20
OS1200 OSZT4A 1SCA106536R1001 2.00
Interlocking in the OFF & ON positions
OS60...100 OTZT1L 1SCA106527R1001 0.21
OS200 OSZT1L 1SCA106538R1001 0.32
OS400 OSZT2L 1SCA106539R1001 0.75
OS600...800 OSZT3L 1SCA106540R1001 1.20

OSZT2A
OS1200 OSZT4L 1SCA106541R1001 2.00

Cam attachment
Cam attachment for Castell, Lowe & Fletcher and Ronis interlock. Lock, handle or shaft
are not included. Mounting on OXP shaft working together with external OH door handle.

Weight/
Suitable for switches Type Order code
unit [kg]
OS400...1200 OETL-ZW5 1SCA022052R3900 0.14

OETLZW5
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-33


Accessories for fusible disconnect switches 60...1200A
Ordering information for coils and mounting accessories

Coils
By installing a coil inside the housing of the interlock kit the switch can be interlocked
electrically in the OFF position or both in the OFF and ON positions. The electrical interlock
works using the “closed circuit principle”, meaning that when the control voltage is not
PDAL2-230AC50Hz
connected to the coil, the switches provided with A-type interlocks cannot be turned to the
ON position and switches with L-type interlocks cannot be turned to the ON or OFF positions.

Suitable Weight/
Type Order number
for switches unit [kg]
AC coils
24 VAC, 60 Hz PDAL2/24AC60Hz 1SCA111350R1001 0.15
110 VAC, 50Hz PDAL2/110AC50Hz 1SCA106543R1001 0.15
110 VAC, 60Hz PDAL2/110AC60Hz 1SCA107100R1001 0.15
120 VAC, 60 Hz PDAL2/120AC60Hz 1SCA111353R1001 0.15
208 VAC, 60Hz PDAL2/208AC60Hz 1SCA107101R1001 0.15
230 VAC, 50Hz PDAL2/230AC50Hz 1SCA107102R1001 0.15
240 VAC, 60 Hz PDAL2/240AC60Hz 1SCA111356R1001 0.15
DC coils
OSGZD1
24 VDC PDAL2/24DC 1SCA106542R1001 0.15
48 VDC PDAL2/48DC 1SCA107103R1001 0.15
60 VDC PDAL2/60DC 1SCA107104R1001 0.15
110 VDC PDAL2/110DC 1SCA107105R1001 0.15
125 VDC PDAL2/125DC 1SCA111338R1001 0.15
220 VDC PDAL2/220DC 1SCA112503R1001 0.15
Technical data for the coil
Operating voltage - U=0.8...1.1 x Un -
Operating ambient temperature - -40° C...65° C -
Power consumption with AC 6.5 W -
- with DC 9 VA -

Mounting accessories: DIN-rail mounting kit


For mounting a switch fuse into 35mm DIN-rail

Suitable Weight/
Type Order number
for switches unit [kg]
OS32G…160G, 1 - 4 -pole OSGZD1 1SCA115688R1001 0.20
9-34 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for fusible disconnect switches 60...1200A
Ordering information for spare part kits

Spare part kits


Suitable Units/ Weight/
Type Order number
for switches type [pcs] unit [kg]
Fuse cover, window and label set
OS60G OSFC2/B10 1SCA149872R1001 10 0.11
OS100G OSFC5/B10 1SCA149875R1001 10 0.18
OS200 OSFC7/B10 1SCA149877R1001 10 0.33
OS400 OSFC10/B4 1SCA149865R1001 4 0.22
OS600...800 OSFC11 1SCA149866R1001 1 0.10
OS1200 OSFC12 1SCA149867R1001 1 0.33
Fuse cover
OS30FACC/OS30FAJ OSFC16 1SCA149871R1001 1 0.07
Mechanism cover and label set
OS60G...100G OSMC1/B4 1SCA149880R1001 4 0.04
OS200 OSMC2/B4 1SCA149881R1001 4 0.05
OS400 OSMC3 1SCA149882R1001 1 0.02
OS600...800 OSMC4 1SCA149883R1001 1 0.05
OS1200 OSMC5 1SCA149884R1001 1 0.07
Shaft locking ring and screw
OS60G...200 OTZS2/B10 1SCA126043R1001 10 0.01
Lock spring and screw
OS400...1200 OZX1 1SCA105708R1001 10 0.09
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-35


Flange handles for fusible disconnect switches 30...1200A
Ordering information for flange handles

ABB’s flange operated disconnect switches comply with NFPA79 requirements. The flange
operated disconnect switches are available as ridged shaft or flexible cable operated versions.
The cable operated version provides flexible depth and mounting location depending on the
length of the cable. Cables are available in lengths up to 120 inches.

Shaft operated 30...100A


Switch For a complete assembly, please select one of each.

Flange operated fusible disconnects (shaft) 3-pole


UL general purpose amp rating (A) UL fuse type 600V Order number
30 CC OS30FACCF30
30 J OS30FAJF30
60 J OS60GJF30

Handle 100 J OS100GJF30

Flange handle
NEMA rating Marking Defeatable Padlockable Order number
1/12/3R OFF/ON No Yes DSFHN-HS12
4/4X OFF/ON No Yes DSFHN-HS4

Shaft

Shafts
For use with Maximum enclosure depth (in.) Order number
16 DSFHS-12
OS30...100 21 DSFHS-17
26.5 DSFHS-22

Lug kit¹ ¹ For 100A and above. OS30...60 come with internal lugs.
9-36 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Flange handles for fusible disconnect switches 30...1200A
Ordering information for flange handles

Cable operated 30...1200A


For a complete assembly, please select one of each.

Flange operated fusible disconnects (cable) 3-pole


UL general purpose UL fuse type Disconnect switch Mechanism
amp rating (A) 600V order number order number

Switch 30 CC OS30FACC12 MKCS2


30 J OS30FAJ12 MKCS2
60 J OS60GJ12 MKCS3
60 J OS60GJ30 MKCS4
100 J OS100GJ30 MKCS4
200 J OS200J30 MKCS4
400 J OS400J30-FC included
600 J OS600J30-FC included
Handle
800 L OS800L30-FC included
1200 L OS1200L30-FC included

Flange handle
Order number
For use with
Cable
NEMA rating 1/12/3R NEMA rating 4/4X
OS30FA_12, OS60...100GJ30, OS200J30 OHF1C12 OHF1C4
OS400J30-FC K7FCH K7FCH4
OS600J30-FC K8FCH K8FCH4
OS800...1200L30-FC K9FCH K9FCH4

Lug kit¹ Cable


Order number
For use with
36 in. 48 in. 60 in. 72 in. 84 in. 96 in. 108 in. 120 in.
OS30FA_12,
OS60...100GJ30, OXC1L36 OXC1L48 OXC1L60 OXC1L72 OXC1L84 OXC1L96 OXC1L108 -
OS200J30
OS400...600J30-FC - K7C048 K7C060 K7C072 K7C084 K7C096 - K7C120
OS800...1200L30 - K8C048 K8C060 K8C072 K8C084 K8C096 - -

Operating mechanism
Terminal shrouds
For use with Order number
OS30FA_12 not needed
OS60GJ30 not needed
OS100GJ30 OSS160GG1L/3
OS200J30 OSS200G1L/3
OS400J30-FC OSS403-FC
OS600J30-FC OSS603-FC
OS800L30-FC OSS803-FC
OS1200L30-FC OSS1203-FC
¹ For 100A and above. OS30FA_...60GJ_ come with internal lugs.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-37


Non-fusible disconnect switches OT16...2000
Product range

Switch size [A] 20 30 40 60 80


UL508 Switch
OT16F OT25F OT40F OT63F OT80F
File #E63822
240V HP 5 7.5 10 15 20
480V HP 10 15 20 30 40
600V HP 10 20 25 30 40

Switch size [A] 30 60 100 100/125 200 400 600 800 1200 1600 2000
UL98 Switch
OT30F OT60F OT100F OT160G 1
OT200U OT400U OT600U OT800U OT1200U OT1600U OT2000U
File #E101914
240V HP 10 20 30 40 75 125 200 200 - - -
480V HP 20 40 50 75 150 250 450 500 - - -
600V HP 30 40 50 100 200 350 500 500 - - -
1
UL listed to 100A, UL recognized to 125A
9-38 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Non-fusible disconnect switches OT16...160
Type designation key

Understanding the type code keys below will help you quickly identify the correct product for your needs.

OT 16 F 4 N2

ABB brand Included accessories


OT = ABB switch-disconnector brand N2 = Fourth pole, simultaneous function with the
main contacts
Switch size _ = No accessories included
The second letter in the code indicates the ampere rating [A] of P = Pistol handle + shaft
the product: 16...160A K = Direct mount handle
(for base mounting versions only)
Operation/Mounting/Certification
F = Base and DIN-rail mounting, front operated Number of poles and placing of the operating mechanism
FT = Door mounting, front operated 3 = 3 poles
4 = 4 poles
6 = 6 poles
8 = 8 poles
03 = 3 poles, operating mechanism at the left end of the switch
04 = 4 poles, operating mechanism at the left end of the switch
30 = 3 poles, operating mechanism at the right end of the switch
40 = 4 poles, operating mechanism at the right end of the switch

Pole configuration table, OT160G

Front operated Side operated


Configuration 03, 04: Configuration 30, 40 or 03, 04:
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-39


Non-fusible disconnect switches OT200...2000
Type designation key

Understanding the type code keys below will help you quickly identify the correct product for your needs.

OT 400 U 03 W P

ABB brand Construction 2


OT = Manual disconnect switches K = With direct mount handle
P = External handle and metal shaft included
Switch size
The second letter in the code indicates the ampere rating [A] Construction 1
of the product: 200....2000A W = With wide phase distance

Operation/Mounting/Certification Number of poles and placing of the operating mechanism


U = Front operated, base mounting, UL/CSA 03 = 3-poles, operating mechanism at the left end of the switch
04 = 4-poles, operating mechanism at the left end of the switch
12 = 3-poles, operating mechanism between the poles
22 = 4-poles, operating mechanism between the poles
30 = 3-poles, operating mechanism at the right end of the switch
40 = 4-poles, operating mechanism at the right end of the switch

Pole configuration table


The various placing options of the operating mechanism in relation to the 3 or 4 poles is illustrated below.
The operating mechanism may be placed at the end of the switch or between poles.

Front operated Front operated Front operated Side operated


Configuration 03, 04: Configuration 12, 22: Configuration 30, 40: Configuration 03, 04:

N
9-40 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Non-fusible disconnect switches OT16...100, UL
Technical data for non-fusible disconnect switches

Technical data according to UL/CSA, AC ratings


Switch type OT16F OT25F OT40F OT63F OT80F OT30F OT60F OT100F
C
ULUS Listed CULUS Listed CULUS Listed CULUS Listed CULUS Listed CULUS Listed C
ULUS Listed C
ULUS Listed
- - Approval
E63822 E63822 E63822 E63822 E63822 E101914 E101914 E101914
UL508 UL508 UL508 UL508 UL508 UL98 UL98 UL98
- - Compliance CSA C22.2 CSA C22.2 CSA C22.2 CSA C22.2 CSA C22.2 CSA C22.2 CSA C22.2 CSA C22.2
No.14 No.14 No.14 No.14 No.14 No.4 No.4 No.4
General purpose pf = -40° to 40
20A 30A 40A 60A 80A 30A 60A 100A
amp rating 0.7...0.8 °C
Max. operating
- - 600V 600V 600V 600V 600V 600V 600V 600V
voltage
5 HP/ 7.5 HP/ 10 HP/ 15 HP/ 20 HP/ 10 HP/ 20 HP/ 30 HP/
240V
Three 15.2A 22.0A 28.0A 42.0A 54.0A 28.0A 54.0A 80.0A
phase, 10 HP/ 15 HP/ 20 HP/ 30 HP/ 40 HP/ 20 HP/ 40 HP/ 50 HP/
480V
pf = 14.0A 21.0A 27.0A 40.0A 52.0A 27.0A 52.0A 65.0A
0.4...0.5 10 HP/ 20 HP/ 25 HP/ 30 HP/ 40 HP/ 30 HP/ 40 HP/ 50 HP/
600V
11.0A 22.0A 27.0A 32.0A 41.0A 32.0A 41.0A 52.0A
Max. horsepower
1 HP/ 1.5 HP/ 2 HP/ 2 HP/ 2 HP/ 2 HP/ 3 HP/ 5 HP/
rating/motor FLA 120V
16.0A 20.0A 24.0A 24.0A 24.0A 24.0A 34.0A 56.0A
current
2 HP/ 3 HP/ 5 HP/ 7.5 HP/ 10 HP/ 5 HP/ 7.5 HP/ 15 HP/
240V
Single 12.0A 17.0A 28.0A 40.0A 50.0A 28.0A 40.0A 68.0A
phase 5 HP/ 7.5 HP/ 10 HP/ 15 HP/ 20 HP/ 25 HP/
480V - -
14.0A 21.0A 26.0A 34.0A 44.0A 55.0A
7.5 HP/ 10 HP/ 15 HP/ 15 HP/ 20 HP/ 20 HP/
600V - -
16.0A 20.0A 27.0A 27.0A 38.5A 35.0A
Maximum
- 30A 60A 30A 60A 30A 60A 100A 150A 100A 150A 60A 60A 150A 100A
fuse size
100 100 200
Fuse type J 10kA 10kA 10kA 10kA 10kA 10kA - - 200kA 200kA 50kA
kA kA kA
100 100 200
Short circuit Fuse type T 10kA 10kA 10kA 10kA 10kA 10kA - - 200kA 200kA 50kA
kA kA kA
rating with fuse
Fuse type RK1 10kA - 10kA - 10kA - - - - - - - - -
Fuse type RK51 5kA 5kA 5kA 5kA 5kA 5kA 10kA 5kA 10kA 5kA - - - -
Fuse type L - - - - - - - - - - - - - -
Fuse type H - - - - - - - 5kA - 5kA - - - -
Endurances
Min. electrical
endurance, pf. - - 6,000 Oper. 6,000 Oper. 6,000 Oper. 6,000 Oper. 6,000 Oper. 6,000 Oper. 6,000 Oper. 6,000 Oper.
0.75...0.8
Mechanical 20,000 20,000 20,000 20,000 20,000 20,000 20,000 20,000
- -
endurance Oper. Oper. Oper. Oper. Oper. Oper. Oper. Oper.
Terminal lugs - - integrated integrated integrated integrated integrated integrated integrated integrated
Copper wire range - 60-75 °C AWG 18-8 AWG 18-8 AWG 18-8 AWG 14-4 AWG 14-4 AWG 14-4 AWG 14-4 AWG 8-1/0
Wire 0.8 Nm / 0.8 Nm / 0.8 Nm / 2 Nm / 2 Nm / 6.2 Nm / 6.2 Nm / 6.2 Nm /
Torque -
tightening 7 lb-in 7 lb-in 7 lb-in 18 lb-in 18 lb-in 55 lb-in 55 lb-in 55 lb-in
1
Fuse size 70A for RK5
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-41


Non-fusible disconnect switches OT160, UL
Technical data for non-fusible disconnect switches

Technical data according to UL98, CSA C22.2 No.4


Switch type OT160G

c
ULus Listed UL Recognized
General purpose amp rating 100 A 125 A
pf=0.7…0.8 -40° to 40 °C
max. operating voltage 600 V 600 V
240 Vac 40 HP/104 A 40 HP/104 A
pf=0.4…0.5
480 Vac 75 HP/96 A 75 HP/96 A
Three phase
Max. horsepower rating/motor 600 Vac 100 HP/99 A 100 HP/99 A
FLA current 240 Vac 20 HP/88 A 20 HP/88 A
Single phase 480 Vac 30 HP/66 A 30 HP/66 A
250 Vdc 20 HP/60 A 20 HP/60 A
J 150 A/100 kA 150 A/100 kA
Fuse type
Fuse size/short circuit rating T 150 A/100 kA 150 A/100 kA
RK5 60 A/100 kA 60 A/100 kA
Endurances
Min. electrical endurance, pf. 0.75 - 0.8 6,000 Oper. cycles 6,000 Oper. cycles
Mechanical endurance 20,000 Operations 20,000 Operations
Terminal lug kits integrated integrated
Wire range Use copper conductors only 60-75 °C AWG 8-1/0 AWG 8-1/0
Torque Wire tightening 53 [Link] 53 [Link]
3-pole switch 0.5 lb 0.5 lb
Weight without accessories
4-pole switch 0.6 lb 0.6 lb
400 x 600 x 230 mm –
Minimum enclosure dimensions Height x width x depth
15.75 x 23.62 x 9.06 in –
9-42 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Manual switch-disconnectors OT200...1200, UL
Technical data for non-fusible disconnect switches

Switch type OT200U OT400U OT600U OT800U OT1200U


Approval C
ULUS Listed C
ULUS Listed C
ULUS Listed C
ULUS Listed C
ULUS Listed
File # E101914 E101914 E101914 E101914 E101914
UL98 UL98 UL98 UL98 UL98
Compliance
CSA C22.2 No.4 CSA C22.2 No.4 CSA C22.2 No.4 CSA C22.2 No.4 CSA C22.2 No.4
Technical data according to UL/CSA AC Ratings
General purpose amp rating pf= 0.7...0.8 -40° to 40 °C 200 A 400 A 600 A 800 A 1200 A
Max. operating voltage 600 V 600 V 600 V 600 V 600 V
240 V 75 HP/192.0 A 125 HP/312.0 A 200 HP/480 A 200 HP/602 A –
Max. horsepower rating / Three phase,
480 V 150 HP/180.0 A 250 HP/302.0 A 450 HP/515.0 A 500 HP/590 A –
max. motor FLA current pf= 0.4...0.5
600 V 200 HP/192.0 A 350 HP/336.0 A 500 HP/472.0 A 500 HP/472 A –
J 200 kA 100 kA 100 kA – 100 kA – –
Fuse type
T – 100 kA – – 100 kA – –
Short circuit rating with fuse
RK5 – – – 100 kA – – –
Fuse type
L – – – – 100 kA 100 kA 100 kA
Maximum fuse size 200 A 350 A 600 A 600 A 800 A 800 A 1200 A
at 250 V DC 200 A 400 A 600 A – –
Current rating
at 600 V DC 100 A 200 A 200 A – –
DC horsepower rating for 4-pole
at 600 V DC 50 HP 50 HP - – –
switch
DC horsepower rating for 2-pole at 125 V DC 20 HP - - – –
switch at 250 V DC 40 HP 50 HP 50 HP – –
DC short circuit rating for 4-pole switch with circuit breaker 10 kA 10 kA 10 kA – –
with circuit breaker
14 kA 14 kA 18 kA – –
at 250 V DC
with circuit breaker
10 kA 10 kA 10 kA – –
DC short circuit rating for 2-pole switch at 600 V DC
with class J fuse
100 kA 100 kA 100 kA – –
at 250 V DC
... with fuse size 200 A 400 A 600 A – –
Min. electrical endurance, pf. oper. cycles 6,000 1,000 1,000 500 500
0.75...0.8 Divide by two for
Mechanical endurance 20,000 Oper. 16,000 Oper. 10,000 Oper. 6,000 Oper. 6,000 Oper.
operation cycles
Terminal lug kits (optional) OZXA-800 or
Wire range 75 °C wire OZXA-200 OZXA-400 OZXA-800 OZXA-1200
OZXA-1200
2X AWG 2 - 600
4X AWG 2 - 600
AWG 4 - 300 MCM AWG 2 - 600 MCM 2X AWG 2 - 600 MCM MCM or 4X AWG
MCM
2 - 600 MCM
Wire tightening 200 [Link]/22.6 Nm 375 [Link]/42.4 Nm 500 [Link]/56.5 Nm 500 [Link]/56.5 Nm 500 [Link]/56.5 Nm
Torque
Lug mounting 72 [Link]/8.1 Nm 240 [Link]/27.1 Nm 480 [Link]/54.2 Nm 443 [Link]/50.1 Nm 443 [Link]/50.1 Nm
Minimum enclosure Height x Width x 508x407x178 mm 600x350x200 mm 600x700x300 mm 1220x610x305 mm 700x900x400 mm
dimensions at rated current Depth 20.3x16.3x7.1 in 24x14x8 in 24x28x12 in 48.8x24.4x12.2 in 28x36x16 in
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-43


Manual switch-disconnectors OT1600...2000, UL
Technical data for non fusible disconnect switches

Technical data according to UL/CSAt


Switch type OT1600U OT2000U
Approval C
ULUS Listed C
ULUS Listed
File # E101914 E101914
UL98 UL98
Compliance
CSA C22.2 No.4 CSA C22.2 No.4
General Use AC ratings -40 to +40 °C 1600 A 2000 A
pf=0.7...0.8 Single and three phase
Voltage rating 600 V 600 V
Maximum General Use DC Ratings 250 V DC 1600 A 2000 A
Short circuit rating with fuse Fuse type L 100 kA 100 kA
Maximum fuse size 2000 A 2000 A
Minimum electrical endurance pf. 0.75...0.8 500 [Link] 500 [Link]
Divide by two for operation cycles
Mechanical endurance 2,500 Oper. 2,500 Oper.
2-pole switch 37/34 kg - 81.6/75 lb 37/34 kg - 81.6/75 lb
Gross/ net weight without handle,
3-pole switch 52/49 kg - 114.6/108 lb 52/49 kg - 114.6/108 lb
shaft and accessories
4-pole switch 69/65 kg- 152.1/143.3 lb 69/65 kg - 152.1/143.3 lb
Standard shaft and mounting depth Square dimension x length of shaft 12x185 mm/ 0.47x7.3 in 12x185 mm/ 0.47x7.3 in
Corresponding mounting depth 358-444 mm/ 13.6-16.8 in 358-444 mm/ 13.6-16.8 in
Standard handle OHB 274J12 Type OHB 274J12 Type
Terminal bolt size Metric thread diameter x length M12x60 mm (included) M12x60 mm (included)
Terminal bolt tightening torque Counter torque required 50 Nm / 443 [Link] 50 Nm / 443 [Link]
2X OZXA-1200 2X OZXA-1200
Terminal lug kits (optional) 75 °C wire
4X AWG 2 - 600 MCM 4X AWG 2 - 600 MCM
Wire tightening 56 Nm / 500 [Link] 56 Nm/ 500 [Link]
Torque
Lug mounting 50 Nm/ 443 [Link] 50 Nm/ 443 [Link]
1000x800x450 mm 1000x800x450 mm
Minimum enclosure dimensions Height x Width x Depth
39.4x31.5x17.7 in 39.4x31.5x17.7 in

Manual switch-disconnectors for 800…1000 VAC applications


Switch type OT400U -1000 OT600U -1000 OT800U -1000 OT1200U -800
Approval UL Recognized C
ULUS Listed C
ULUS Listed C
ULUS Listed
File # File E101914 File E101914 File E101914 File E101914
Compliance UL98 UL98 UL98 UL98
Technical data according to UL/CSA AC Ratings
General purpose amp rating -40° to 40 °C 800 VAC 300 A 400 A 600 A 800 A
1000 VAC 200 A 400 A 600 A -
Max. Operating voltage 1000 V 1000 V 1000 V 800 V
NH3 170M7402
Fuse type and 400A
(800VAC, UR 50 kA 50 kA - -
size
approved)
Short circuit rating Any circuit (800VAC)
22 kA 30 kA 35 kA 35 kA
breaker or fuse
Any circuit (1000VAC)
breaker or fuse 22 kA 30 kA 35 kA -

Min. electrical endurance, pf.


oper. cycles 1,000 1,000 1,000 500
0.75...0.8
Mechanical endurance Divide by two for
16,000 Oper. 10,000 Oper. 8,000 Oper. 6,000 Oper.
operation cycles
OZXA-26 OZXA-800 or
Terminal lug kits (optional) 75 °C wire - OZXA-400 OZXA-800
OZXA-1200
2X AWG 2 - 600 MCM or
Wire range - AWG 2 - 600 MCM AWG 2 - 600 MCM 2X AWG 2 - 600 MCM
4X AWG 2 - 600 MCM
Wire tightening 375 [Link]/42.4 Nm 450 [Link]/56.5 Nm 500 [Link]/56.5 Nm 500 [Link]/56.5 Nm
Torque
Lug mounting 340 [Link]/27.1 Nm 228 [Link]/54.2 Nm 480 [Link]/54.2 Nm
Minimum enclosure Height x Width x 600x350x200 mm 600x700x200 mm 800x600x330 mm 800x600x330 mm
dimensions at rated current Depth 24x14x8 in 24x28x8 in 32x24x13.2 in 32x24x13.2 in
9-44 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Non-fusible disconnect switches OT16...100
Selection overview

6 6

3
4
1 5 5
4

5
5
8

2 9

11
12
7

10

Accessory guide for OT16F...100F


(base and DIN-rail mounted disconnect switches)

1. Non-fusible switch 7. Shaft alignment ring


2. Extended shaft 8. Legend plate
3. Terminal clamp 9. Selector handle
4. Fourth pole, 10. Handle knob
N- and PE-terminals 11. Pistol handle
5. Auxiliary contact 12. Conversion kit
6. Terminal shroud 13. Labelling accessories

Please note that listed accessories are not automatically included in your order.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-45


Non-fusible disconnect switches OT16...100
Selection overview

5
5

3
3 1

Accessory guide for OT16F...100F


(door mounted disconnect switches)

1. Non-fusible switch 5. Terminal shroud


2. Terminal clamp 6. Legend plate
3. Fourth pole, 7. Selector handle
N- and PE-terminals 8. Pistol handle
4. Auxiliary contact

Please note that listed accessories are not automatically included in your order.
9-46 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Non-fusible disconnect switches OT160
Selection overview

7
4

Accessory guide for OT160G


(base and DIN-rail mounted disconnect switches)

1. Non-fusible switch 5. Handle knob


2. Extended shaft 6. Pistol handle
3. Auxiliary contact 7. Terminal clamp
4. Terminal shroud

Please note that listed accessories are not automatically included in your order.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-47


Non-fusible disconnect switches OT200...2000
Selection overview

3
7

10
5

6 8

9
1
2

Accessory guide for OT200...2000

1. Non-fusible switch 7. Terminal shroud


2. Extended shaft 8. Pistol handle
3. Terminal clamp 9. Direct mounting handle
4. Fourth pole 10. Detachable neutral link
5. Module for auxiliary contact
6. Auxiliary contact

Please note that listed accessories are not automatically included in your order.
9-48 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Non-fusible disconnect switches OT16...100, UL
Ordering information for non-fusible disconnect switches

Front operated non-fusible disconnect switches, base and DIN-rail mounting, UL/CSA
Handle and shaft are not included.

Horsepower rating
Ampere Weight/
Number 3-phase
OT16...40F3 rating Type Order code unit
of poles 240 VAC 480 VAC 600 VAC
A HP HP HP kg lb
3 20 5 10 10 OT16F3 1SCA104811R1001 0.11 0.24
4 20 5 10 10 OT16F4N2 1SCA104829R1001 0.14 0.31
3 30 7.5 15 20 OT25F3 1SCA104857R1001 0.11 0.24
4 30 7.5 15 20 OT25F4N2 1SCA104886R1001 0.14 0.31
3 40 10 20 25 OT40F3 1SCA104902R1001 0.11 0.24
OT63...80F3 4 40 10 20 25 OT40F4N2 1SCA104932R1001 0.14 0.31
3 60 15 30 30 OT63F3 1SCA105332R1001 0.27 0.60
4 60 15 30 30 OT63F4N2 1SCA105365R1001 0.30 0.66
3 80 20 40 40 OT80F3 1SCA105798R1001 0.27 0.60
4 80 20 40 40 OT80F4N2 1SCA105413R1001 0.30 0.66
3 30 10 20 30 OT30F3 1SCA105068R1001 0.36 0.79
4 30 10 20 30 OT30F4N2 1SCA108347R1001 0.50 1.10
3 60 20 40 40 OT60F3 1SCA105076R1001 0.36 0.79
OT30...100F3
4 60 20 40 40 OT60F4N2 1SCA108348R1001 0.50 1.10
3 100 30 50 50 OT100F3 1SCA105004R1001 0.36 0.79
4 100 30 50 50 OT100F4N2 1SCA105018R1001 0.50 1.10
Approvals:
OT16,25,40,63,80: UL 508. CSA 22-2 No.14
OT30,60,100: UL 98. CSA 22-2 No.4

Front operated 6- and 8-pole non-fusible disconnect switches, base and DIN-rail mounting,
UL/CSA
Handle and shaft are not included.

Horsepower rating
Ampere Weight/
OT16...40F6 Number 3-phase
rating Type Order code unit
of poles 240 VAC 480 VAC 600 VAC
A HP HP HP kg lb
6 20 5 10 10 OT16F6 1SCA104834R1001 0.25 0.55
6 30 7.5 15 20 OT25F6 1SCA104880R1001 0.25 0.55
6 40 10 20 25 OT40F6 1SCA104936R1001 0.25 0.55
6 60 15 30 30 OT63F6 1SCA105379R1001 0.61 1.35
6 80 20 40 40 OT80F6 1SCA105427R1001 0.61 1.35
OT63...80F8 6 30 10 20 30 OT30F6 1SCA105298R1001 1.10 2.43
6 60 20 40 40 OT60F6 1SCA105307R1001 1.10 2.43
6 100 30 50 50 OT100F6 1SCA105021R1001 1.10 2.43
8 20 5 10 10 OT16F8 1SCA104836R1001 0.31 0.68
8 30 7.5 15 20 OT25F8 1SCA104882R1001 0.31 0.68
8 40 10 20 25 OT40F8 1SCA104938R1001 0.31 0.68
8 60 15 30 30 OT63F8 1SCA105381R1001 0.67 1.48
OT100F8 8 80 20 40 40 OT80F8 1SCA105429R1001 0.67 1.48
8 30 10 20 30 OT30F8 1SCA109310R1001 1.30 2.87
8 100 30 50 50 OT100F8 1SCA105022R1001 1.30 2.87
Approvals:
OT16,25,40,63,80: UL 508. CSA 22-2 No.14
OT30,60,100: UL 98. CSA 22-2 No.4
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-49


Non-fusible disconnect switches OT16...100, UL
Ordering information for non-fusible disconnect switches

Front operated non-fusible disconnect switches, door mounting, UL/CSA


Handle and shaft not included.

Horsepower rating
Ampere Weight/
OT16...40FT3 Number 3-phase
rating Type Order code unit
of poles 240 VAC 480 VAC 600 VAC
A HP HP HP kg lb
3 20 5 10 10 OT16FT3 1SCA104838R1001 0.13 0.29
4 20 5 10 10 OT16FT4N2 1SCA105711R1001 0.16 0.35
3 30 7.5 15 20 OT25FT3 1SCA104884R1001 0.13 0.29
OT63...80FT3 4 30 7.5 15 20 OT25FT4N2 1SCA104900R1001 0.16 0.35
3 40 10 20 25 OT40FT3 1SCA104940R1001 0.13 0.29
4 40 10 20 25 OT40FT4N2 1SCA104956R1001 0.16 0.35
3 60 15 30 30 OT63FT3 1SCA105382R1001 0.28 0.62
4 60 15 30 30 OT63FT4N2 1SCA105393R1001 0.35 0.77
3 80 20 40 40 OT80FT3 1SCA105431R1001 0.28 0.62
4 80 20 40 40 OT80FT4N2 1SCA105499R1001 0.35 0.77
OT30...100FT3
3 30 20 40 40 OT30FT3 1SCA105074R1001 0.44 0.97
4 30 20 40 40 OT30FT4N2 1SCA109443R1001 0.56 1.23
3 60 20 40 40 OT60FT3 1SCA105081R1001 0.44 0.97
4 60 20 40 40 OT60FT4N2 1SCA109444R1001 0.56 1.23
3 100 30 50 50 OT100FT3 1SCA105023R1001 0.44 0.97
4 100 30 50 50 OT100FT4N2 1SCA105031R1001 0.56 1.23
OT30...100FT4N2
Approvals:
OT16,25,40,63,80: UL 508. CSA 22-2 No.14
OT30,60,100: UL 98. CSA 22-2 No.4
9-50 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Non-fusible disconnect switches OT160, UL
Ordering information

OT160G non-fusible disconnect switches, base and DIN-rail mounting, UL/CSA


Front and side operation is possible with the same handle and shaft.

Rated operational currents


UL 98
Number UL98 Weight/unit
Recognized, Type code Order code
of poles Listed, 600V
OT160G03
600V
A A kg lb
3 100 125 OT160G03 1SCA135134R1001 1.1 2.43
4 100 125 OT160G04 1SCA135135R1001 1.3 2.87
3 100 125 OT160G30 1SCA138207R1001 1.1 2.43
4 100 125 OT160G40 1SCA138213R1001 1.3 2.87
Approvals:
UL98, CSA 22-2 No.4

OT160G non-fusible disconnect switches, door mounting, UL/CSA


Front and side operation is possible with the same handle and shaft.

Rated operational currents


UL 98
Number UL98 Weight/unit
Recognized, Type code Order code
of poles Listed, 600V
OT160GT04 600V
A A kg lb
Door mounted versions
3 100 125 OT160GT03 1SCA135136R1001 1.2 2.65
4 100 125 OT160GT04 1SCA135137R1001 1.3 2.87
3 100 125 OT160GT30 1SCA138220R1001 1.2 2.65
4 100 125 OT160GT40 1SCA138221R1001 1.3 2.87
Approvals:
UL98, CSA 22-2 No.4
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-51


Non-fusible disconnect switches OT200...2000, UL
Ordering information for non-fusible disconnect switches

Front operated non-fusible disconnect switches, base mounting, UL/CSA


Handle and shaft need to be ordered separately. Terminal bolts are included.

Ampere Horsepower rating


3-phase Weight/
Number rating,
Type Order code unit
of poles 600 VAC 240 VAC 480 VAC 600 VAC
A HP HP HP kg lb
Handle (NEMA 1, 3R, 12, IP65) and shaft have to be ordered separately
OT200U03
3 200 75 150 200 OT200U03 1SCA022723R0220 1.6 3.5
4 200 75 150 200 OT200U04 1SCA022723R0490 2.0 4.4
3 200 75 150 200 OT200U12 1SCA022752R1890 1.6 3.5
4 200 75 150 200 OT200U22 1SCA022741R8960 2.0 4.4
3 400 125 250 350 OT400U03 1SCA022747R6490 3.0 6.6
4 400 125 250 350 OT400U04 1SCA022748R1060 3.6 7.9
3 400 125 250 350 OT400U12 1SCA022754R6450 3.0 6.6
4 400 125 250 350 OT400U22 1SCA022762R7110 3.6 7.9
3 600 200 450 500 OT600U03 1SCA022798R0730 6.2 13.7
OT400U03
4 600 200 450 500 OT600U04 1SCA022800R1750 7.5 16.5
3 600 200 450 500 OT600U12 1SCA022800R1830 6.2 13.7
4 600 200 450 500 OT600U22 1SCA022800R2130 7.5 16.5
3 800 250 500 500 OT800U03 1SCA105635R1001 18 39.7
4 800 250 500 500 OT800U04 1SCA105636R1001 21 46.3
3 800 250 500 500 OT800U12 1SCA105637R1001 18 39.7
4 800 250 500 500 OT800U22 1SCA105639R1001 21 46.3
3 1200 - - - OT1200U03 1SCA022860R6820 18 39.7
4 1200 - - - OT1200U04 1SCA022860R7040 21 46.3
3 1200 - - - OT1200U12 1SCA105659R1001 18 39.7
4 1200 - - - OT1200U22 1SCA105663R1001 21 46.3
OT600U03 2 1600 - - - OT1600U02 1SCA144197R1001 37 81.6
3 1600 - - - OT1600U03 1SCA144198R1001 52 114.6
4 1600 - - - OT1600U04 1SCA144199R1001 69 152.1
3 1600 - - - OT1600U12 1SCA144200R1001 52 114.6
4 1600 - - - OT1600U13 1SCA144201R1001 69 152.1
4 1600 - - - OT1600U22 1SCA144202R1001 69 152.1
2 2000 - - - OT2000U02 1SCA144203R1001 37 81.6
3 2000 - - - OT2000U03 1SCA117313R1001 52 114.6
4 2000 - - - OT2000U04 1SCA117316R1001 69 152.1
3 2000 - - - OT2000U12 1SCA117332R1001 52 114.6
4 2000 - - - OT2000U13 1SCA117336R1001 69 152.1
OT800...1200U03 4 2000 - - - OT2000U22 1SCA117334R1001 69 152.1
Approvals:
UL 98, CSA 22-2 No. 4

Recommended shafts and handles


Terminal bolt
Suitable for switches Shaft Handle
kits included
OT200U_ OXP6X210 OHB65J6 M8x25
OT1600...2000U03 OT400U_ OXP12X185 OHB95J12 M10x30
OT600U_ OXP12X185 OHB125J12 M12x40
OT800...2000U_ OXP12X280 OHB274J12 M12X60
9-52 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Non-fusible disconnect switches OT200...600, UL
Ordering information for side operated non-fusible disconnect switches

Side operated non-fusible disconnect switches, base mounting, UL/CSA


Including terminal bolt kit.

Horsepower rating
Ampere
Number 3-phase Weight/unit
rating Type Order code
of poles 240 VAC 480 VAC 600 VAC
OT200US03 A HP HP HP kg lb
Handle and shaft have to be ordered separately
3 200 75 150 200 OT200US03 1SCA022870R6290 1.755 3.86
4 200 75 150 200 OT200US04 1SCA022870R6370 2.155 4.74
3 400 125 250 350 OT400US03 1SCA022870R6610 3.06 6.73
4 400 125 250 350 OT400US04 1SCA022870R6700 3.56 7.83
3 600 200 400 500 OT600US03 1SCA022870R7000 6.2 13.64
4 600 200 400 500 OT600US04 1SCA022870R7260 6.2 13.64
OT400US03 Approvals:
OT200, 400, 600: UL 98, CSA 22-2 No. 4

Recommended shafts and handles


Terminal bolts
Suitable for switches Shaft Handle
included as standard
OT200US OXP6X210 OHB65J6E00S M8x25
OT400US_600US OXP12X185 OHB145J12E00S M10x30

OT600US03
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-53


Accessories for non-fusible disconnect switches OT16...160
Ordering information for handle knobs

Handle knobs for base and DIN-rail mounted switches


Mounting directly to the switch, no shaft needed. Packing includes 10pcs.
OHBS1
Handle length Weight/ unit
Type Order code Color
mm kg
OHBS1 1SCA109087R1001 Black 31 0.01
OHBS1/11 1SCA109088R1001 Black 31 0.01
OHBS2 1SCA109089R1001 Black 40 0.01
OHRS2 OHBS2/11 1SCA109090R1001 Black 40 0.01
OHBS3 1SCA108320R1001 Black 39 0.01
OHBS3/11 1SCA108319R1001 Black 39 0.01
OHBS9 1SCA108665R1001 Black 72 0.01
OHBS9/11 1SCA108689R1001 Black 72 0.01
OHBS11 1SCA109092R1001 Black 57 0.01
OHBS3 OHBS12 1SCA108252R1001 Black 37 0.01
OHBS13 1SCA112046R1001 Black 72 0.019
OHBS13/11 1SCA112047R1001 Black 72 0.019
OHBS14 1SCA152488R1001 Black 40 0.01
OHBS16 1SCA149863R1001 Black 74 0.01
OHRS1 1SCA109095R1001 Red 31 0.01
OHRS3 OHRS1/11 1SCA109096R1001 Red 31 0.01
OHRS2 1SCA108598R1001 Red 40 0.01
OHRS2/11 1SCA108599R1001 Red 40 0.01
OHRS3 1SCA108667R1001 Red 39 0.01
OHRS3/11 1SCA108688R1001 Red 39 0.01
OHRS9 1SCA108666R1001 Red 72 0.01
OHRS9
OHRS9/11 1SCA108690R1001 Red 72 0.01
OHRS12 1SCA108253R1001 Red 37 0.01
YAST1 1SCA022301R5350 Black 72 0.023
1
Delivery batch 1pc

Direct handles for OT16F…100F_ and OT160G_


OHBS11 Knob shaft Knob shaft
Knob
Knob padlockable through through
non-padlockable
non-padlockable padlockable
OT16F3/F4
Switches 3- and 4-pole

OHBS1, OHRS1 OHBS7 (3P)


OT25F3/F4 Standard knob OHBS12, OHRS12
OHBS3, OHRS3 OHBS8 (4P)
OT40F3/F4
OT63F3/F4 OHBS1, OHRS1
OHBS2, OHRS2 Standard knob OHBS14
OT80F3/F4 OHBS3, OHRS3
OHBS12
OT30F3/F4
OT60F3/F4 OHBS3, OHRS3 OHBS2, OHRS2 Standard knob OHBS111, OHBS14
OT100F3/F4
OT160G3/4 YAST1 - OHBS13, OHRS13 OHBS161

OT16F6/F8
OT25F6/F8 OHBS3, OHRS3 - Standard knob OHBS12, OHRS12
OHBS16
Switches 6-

OT40F6/F8
and 8-pole

OT63F6/F8
OHBS9, OHRS9 - - OHBS12, OHRS12
OT80F6/F8
OT30F6/F8
OT60F6/F8 OHBS9, OHRS9 - - OHBS111
OT100F6/F8
1
Suitable for 3 padlocks with bail diameter 5mm
9-54 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT16...160
Ordering information for handles

Adapter handles, for base and DIN-rail mounted installation switches


Mounting directly to the switch, no shaft needed.

Weight/
Suitable for switches Color Type Order code unit
kg
Black OHBS7 1SCA108546R1001 0.08
OHYS7
Black OHBS8 1SCA108545R1001 0.08
OT16...25F3, OT40F3
Red OHYS7 1SCA109852R1001 0.08
Red OHYS8 1SCA109862R1001 0.08

Handle type Shaft through the handle 45mm cut-out enable1


OHBS7_ , OHRS7_ No Yes
OHBS8_ , OHRS8_ No Yes
OHBS8 1
In I-position the handle shall remain within the cut-out height

Selector handles for base and DIN-rail mounted switches


For shaft diameter 6mm, door drilling 22.5mm. Indication I-O and ON-OFF.

Weight/
Suitable for switches Color Type Order code unit
kg
OHBS3AH IP54 handles, NEMA 1
Black OHBS1AH 1SCA102680R1001 0.05
OT16...25F, OT40F, OT63...80F
Red-yellow OHYS1AH 1SCA105290R1001 0.05
Door interlock in ON-position
Black OHBS1AH1 1SCA105210R1001 0.05
OT16...25F, OT40F, OT63...80F
Red-yellow OHYS1AH1 1SCA105291R1001 0.05
OHYS3AH Padlockable with one padlock with bail diameter 5...6.3mm
Black OHBS3AH 1SCA105234R1001 0.05
OT16...100F
Red-yellow OHYS3AH 1SCA105325R1001 0.05
Padlockable with one padlock with bail diameter 5...6.3mm, door interlock in ON-position
Black OHBS3AH1 1SCA105235R1001 0.05
OT16...100F
Red-yellow OHYS3AH1 1SCA105326R1001 0.05
IP65 handles, NEMA 1, 3R, 12
Padlockable with max. 3 padlocks with bail diameter 5...8mm,
OHBS2AJ
defeatable door interlock in ON-position, door interlocking in OFF-position when padlocked
Black OHBS2AJ 1SCA105213R1001 0.07
OT16...100F
Red-yellow OHYS2AJ 1SCA105296R1001 0.07
Padlockable with max. 3 padlocks with bail diameter 5...8mm, door interlock in ON-position
Black OHBS2AJ1 1SCA105215R1001 0.07
OT16...100F
Red-yellow OHYS2AJ1 1SCA105297R1001 0.07

OHYS2AJ

Selector handle with metal hasp


IP65 handles, NEMA 1, 3R, 12
Padlockable with max. 3 padlocks, door interlock in the ON-position, defeatable
OT16...100F Black OHBS2AJEH 1SCA108230R1001 0.07
Padlockable with max. 3 padlocks, door interlock in the ON-position, non-defeatable
OT16...100F Black OHBS2AJ1EH 1SCA105217R1001 0.07
OHBS2AJ_EH Door interlocking in ON-position means that the door can not be opened, when the handle is in ON-position.
This can be defeated in IP65 types to allow authorized personnel access for inspection. The padlocked handle is not defeatable.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-55


Accessories for non-fusible disconnect switches OT16...160
Ordering information for handles

Selector handles for door mounted switches


Indication I-O and ON-OFF. No separate shaft needed.

Weight/
OHBS3PH, RH Suitable for switches Color Type Order code unit
kg
Snap-on mounting, door drilling 22.5mm
No padlocking, IP54, NEMA 1
Black OHBS1PH 1SCA105211R1001 0.05
OT16...25FT, OT40FT
Red-yellow OHYS1PH 1SCA105294R1001 0.05
Padlockable with one padlock, IP54, NEMA 1
OHYS3PH, RH
Black OHBS3PH 1SCA105236R1001 0.05
OT16...25FT, OT40FT
Red-yellow OHYS3PH 1SCA105327R1001 0.05
Padlockable with max. 3 padlocks, IP65, NEMA 1, 3R, 12
Black OHBS2PJ 1SCA105231R1001 0.07
OT16...25FT, OT40FT
Red-yellow OHYS2PJ 1SCA105322R1001 0.07
Screw mounting, hole distance 36mm
No padlocking, IP54, NEMA 1
OHBS2PJ, RH Black OHBS1RH 1SCA105212R1001 0.05
OT16...25FT, OT40FT,
OT63...80FT Red-yellow OHYS1RH 1SCA105295R1001 0.05
Padlockable with one padlock, IP54, NEMA 1
OT16...25FT, OT40FT, Black OHBS3RH 1SCA105237R1001 0.05
OT63...80FT Red-yellow OHYS3RH 1SCA105328R1001 0.05
Padlockable with max. 3 padlocks, IP65, hole distance 36/48mm, NEMA 1, 3R, 12
Black OHBS2RJ 1SCA105232R1001 0.07
OT16...100FT
OHYS2PJ, RH Red-yellow OHYS2RJ 1SCA105323R1001 0.07
Door interlocking in ON-position means that the door can not be opened, when the handle is in ON-position.
This can be defeated in IP65 types to allow authorized personnel access for inspection. The padlocked handle is not defeatable.
9-56 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT16...160
Ordering information for handles

Legend plates for selector handles


Weight/
Color Type Order code unit
kg
Plain plates for OH 1_ and OH 3_handles
OPBS1
Black OPBS1 1SCA111519R1001 0.01
Yellow OPYS1 1SCA111528R1001 0.01
Silver OPSS1 1SCA111523R1001 0.01
Grey OPGS1 1SCA111563R1001 0.01
Plain plates for OH 2_ handles
Black OPB2 1SCA022353R4110 0.01
Yellow OPY2 1SCA022353R4200 0.01
OPB2 OPG2 OPS2 Silver OPS2 1SCA022353R4460 0.01
Grey OPG2 1SCA022353R4380 0.01
Printed plates for OH 1_ and OH3_ handles. Text: MAIN SWITCH
Black OPBS1EN1 1SCA111520R1001 0.01
Yellow OPYS1EN1 1SCA111530R1001 0.01
Silver OPSS1EN1 1SCA111525R1001 0.01
Grey OPGS1EN1 1SCA111526R1001 0.01
OPBS1EN1 OPSS1EN1 Printed plates for OH 2_ handles. Text: MAIN SWITCH
Black OPB2EN1 1SCA022400R2070 0.01
Yellow OPY2EN1 1SCA022400R2740 0.01
Silver OPS2EN1 1SCA022400R2230 0.01
Grey OPG2EN1 1SCA022400R2310 0.01

OPB2EN1 OPG2EN1 OPS2EN1


DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-57


Accessories for non-fusible disconnect switches OT16...160
Ordering information for handles

Round padlockable handles for base and DIN-rail mounted switches OT16...100
Padlockable in 0-position, max 3 padlocks with max 8 mm hasp diameter.
Indication I-O and ON-OFF.

Weight/
OZ331_B Suitable for switches Color Type Order code unit
kg
One hole mounting handle, IP65, NEMA 4X outdoor, size 66x66
Black OZ331SPB 1SCA112983R1001 0.05
OT16...100F
Red-yellow OZ331SPRY 1SCA113097R1001 0.05
IP67, NEMA 4X, size 66x66
Black OZ331P67B 1SCA111427R1001 0.04
OZ331_RY OT16...100F
Red-yellow OZ331P67RY 1SCA111429R1001 0.04
Handles with door coupling in ON-position, not defeatable, IP65, NEMA 4X, size 66x66
Shaft alignment ring for OZ371P_ handle, see page 9-63.
Black OZ371PB 1SCA111684R1001 0.05
OT16...100F
Red-yellow OZ371PRY 1SCA111685R1001 0.05

OZ371PB

Pistol handle mounting kit for OT30FT, OT60FT, OT100FT and OT160GT switches
Mounting kit OHZX6 consists of door mount handle fixing plate, screws and shaft.
The pistol handle is not included.

Weight/
Suitable for switches Color Type Order code unit
kg
OT30FT, OT60FT,
Black OHZX6 1SCA022559R5670 0.01
OT100FT, OT160GT
OHZX6

Pistol handle for side operated non-fusible swiches


Padlockable with 3 padlocks in the OFF-position, door interlock in the ON-position. Screw
fixing from the back side of the handle ensures double insulation.

NEMA Type 1/3R/12 (IP65), black and red-yellow: I-O/ON-OFF


OHB65J6E00S Weight/
Color Handle length [mm] Type Order code unit
[kg]
For shaft diameter 6mm (for OT200US)
Black 65 OHB65J6E00S 1SCA022382R9850 0.14
Red-yellow 65 OHY65J6E00S 1SCA022382R9930 0.14
For shaft diameter 12mm (for OT400…600US)

OHY65J6E00S
Grey 145 OHB145J12E00S 1SCA022679R9700 0.17
9-58 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT16...2000
Ordering information for handles

Pistol handle for front operated fusible swiches


Padlockable with 3 padlocks in the OFF-position, door interlock in the ON-position. Screw
fixing from the back side of the handle ensures double insulation.
OHB45J6

For shaft diameter 6mm (for OT16...200)


Color Handle length (mm) Type Order code Weight/unit (kg)
NEMA Type 1/3R/12 (IP65), black and red-yellow: I-O/ON-OFF, grey: I-O
Black 45 OHB45J6 1SCA022380R8770 0.13
Black 45 OHB45J6E20 1SCA022643R7200 0.13
OHY65J6 Red-yellow 45 OHY45J6 1SCA022380R8930 0.13
Red-yellow 45 OHY45J6E20 1SCA151779R1001 0.13
Grey 45 OHG45J6 1SCA022380R8850 0.13
Black 65 OHB65J6 1SCA022380R9660 0.13
OHG80J6
Black 65 OHB65J6E20 1SCA022459R4220 0.13
Red-yellow 65 OHY65J6 1SCA022380R9820 0.13
Red-yellow 65 OHY65J6E20 1SCA022501R4700 0.13
OHG80J6
Grey 65 OHG65J6 1SCA022380R9740 0.13
Black 80 OHB80J6 1SCA022381R0240 0.14
Black 80 OHB80J6E20 1SCA022383R4690 0.14
Red-yellow 80 OHY80J6 1SCA022381R0410 0.14
Grey 80 OHG80J6 1SCA022381R0320 0.14
NEMA Type 4/4X (IP66), black, red-yellow and metal: I-O/ON-OFF
Black 45 OHB45L6 1SCA109848R1001 0.14
OHM65L6
Red-yellow 45 OHY45L6 1SCA109849R1001 0.14
Metal 45 OHM45L6 1SCA111295R1001 0.7
Black 65 OHB65L6 1SCA022580R9650 0.14
Black 65 OHB65L6E20 1SCA115611R1001 0.14
Red-yellow 65 OHY65L6 1SCA109850R1001 0.14
Metal 65 OHM65L6 1SCA022739R1070 0.8
OHB65J6T Black 80 OHB80L6 1SCA022577R7010 0.16
Red-yellow 80 OHY80L6 1SCA022577R7190 0.16
NEMA Type 1/3R/12 (IP65), black and red-yellow: Test/I-O/ON-OFF, grey: Test/I-O
Black 45 OHB45J6T 1SCA109870R1001 0.13
Black 65 OHB65J6T 1SCA022399R8110 0.13
Red-yellow 65 OHY65J6T 1SCA022456R9540 0.13
Grey 65 OHG65J6T 1SCA022456R9620 0.13
Black 80 OHB80J6T 1SCA022399R8290 0.14
Door interlocking in ON-position means that the door can not be opened, when the handle is in ON-position.
The door interlocking can be defeated in IP65 types to allow authorized personnel access for inspection.
The door is interlocked when the non-defeatable handle is padlocked.
E20 Handles padlockable in ON and OFF positions.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-59


Accessories for non-fusible disconnect switches OT16...2000
Ordering information for handles

Pistol handle for front operated fusible swiches


Padlockable with 3 padlocks in the OFF-position, door interlock in the ON-position. Screw
fixing from the back side of the handle ensures double insulation.
OHB95J12

For shaft diameter 12mm (for OT400…2000)


Color Handle length (mm) Type Order code Weight/unit (kg)
NEMA Type 1/3R/12 (IP65), black and red-yellow: I-O/ON-OFF, grey: I-O
OHY125J12 Black 95 OHB95J12 1SCA022381R0830 0.15
Red-yellow 95 OHY95J12 1SCA022381R1050 0.15
Grey 95 OHG95J12 1SCA022381R0910 0.15
Black 125 OHB125J12 1SCA022381R1560 0.16
Red-yellow 125 OHY125J12 1SCA022381R1720 0.16
OHG145J12 Grey 125 OHG125J12 1SCA022381R1640 0.16
Black 145 OHB145J12 1SCA022381R2110 0.17
Black 145 OHB145J12E20 1SCA022399R8450 0.17
Red-yellow 145 OHY145J12 1SCA022381R2370 0.17
Grey 145 OHG145J12 1SCA022381R2290 0.17
OHB274J12
Black 175 OHB175J12 1SCA022381R2450 0.20
Black 175 OHB175J12E20 1SCA105762R1001 0.20
Red-yellow 175 OHY175J12 1SCA022381R2700 0.20
Grey 175 OHG175J12 1SCA022381R2610 0.20
OHY330J12 Black 274 OHB274J12 1SCA115920R1001 0.42
Black 274 OHB274J12E20 1SCA120919R1001 0.42
Red-yellow 274 OHY274J12 1SCA115919R1001 0.42
Black 330 OHB330J12 1SCA115922R1001 0.60
Black 330 OHB330J12E20 1SCA140458R1001 0.60
OHB150J12P
Red-yellow 330 OHY330J12 1SCA115921R1001 0.60
Black 2X 150 OHB150J12P 1SCA022865R9430 0.44
Red-yellow 2X 150 OHY150J12P 1SCA101586R1001 0.44
Black 2X 200 OHB200J12P 1SCA022865R9510 0.50
OHY200J12P
Red-yellow 2X 200 OHY200J12P 1SCA101587R1001 0.50
NEMA Type 4/4X (IP66), black, red-yellow and metal: I-O/ON-OFF
Black 125 OHB125L12 1SCA022577R7350 0.17
Metal 125 OHM125L12 1SCA022739R1150 0.80
Black 145 OHB145L12 1SCA022577R7510 0.18
OHM125L12 Red-yellow 145 OHY145L12 1SCA022577R7600 0.18
Black 175 OHB175L12 1SCA022577R7780 0.20
Red-yellow 175 OHY175L12 1SCA022577R7860 0.20
Metal 175 OHM175L12 1SCA022739R1230 0.90
Black 274 OHB274L12 1SCA120238R1001 0.24
Black 330 OHB330L12 1SCA120256R1001 0.60
OHM175L12
Black 2X 200 OHB200L12P 1SCA111564R1001 0.50
Red-yellow 2X 200 OHY200L12P 1SCA111569R1001 0.50
NEMA Type 1/3R/12 (IP65), black and red-yellow: Test/I-O/ON-OFF
Black 95 OHB95J12T 1SCA022736R1750 0.15
Red-yellow 95 OHY95J12T 1SCA022736R1910 0.15
OHY95J12T Black 125 OHB125J12T 1SCA022652R2220 0.16
Red-yellow 125 OHY125J12T 1SCA022652R2310 0.16
Black 145 OHB145J12T 1SCA022652R2570 0.17
Red-yellow 145 OHY145J12T 1SCA022652R2650 0.17
Black 175 OHB175J12T 1SCA022708R0740 0.20
OHB125J12T Black 274 OHB274J12T 1SCA120250R1001 0.42
Black 330 OHB330J12T 1SCA120252R1001 0.60
Black 2X 200 OHB200J12PT 1SCA106510R1001 0.50
Door interlocking in ON-position means that the door can not be opened, when the handle is in ON-position.
The door interlocking can be defeated in IP65 types to allow authorized personnel access for inspection.
The door is interlocked when the non-defeatable handle is padlocked.
OHB175J12T
E20 Handles padlockable in ON and OFF positions.
9-60 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT160...4000
Ordering information for handles

Direct mount handles


Includes a shaft and a mechanism cover. Indication Test-OFF-ON/Test-O-I.
Padlockable with three padlocks in OFF-position.

Handle Weight/
Suitable
Color length Type Order code unit
OTV400EK for switches
mm kg
Black 65 OTV250EK 1SCA022763R2700 0.10
OT200U Red-
65 OTVY250EK 1SCA022772R7910 0.10
yellow
Black 95 OTV400EK 1SCA022763R2960 0.20
OT400U Red-
95 OTVY400EK 1SCA022772R7830 0.20
yellow
Black 145 OTV800EK 1SCA022804R6340 0.30
OTV1000EK OT600U Red-
145 OTVY800EK 1SCA022810R2780 0.30
yellow
OT800...2000U Black 274 OTV1000EK 1SCA106608R1001 0.75
OT800...2000U Black 2x200 OTV1000EPK 1SCA121085R1001 0.90

OTVY400EK

OTV1000EPK

OTV1000EK dimensions

mm

90
274

106 15
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-61


Accessories for non-fusible disconnect switches OT16...160
Ordering information for shafts

Selector handle 6mm shafts (for OT16…160)

Shaft length [mm] Type Order code Weight/unit [kg]


53 OXS6X53 1SCA101641R1001 0.01
OXS6X_ 57 OXS6X57 1SCA101643R1001 0.02
73 OXS6X73 1SCA101645R1001 0.02
85 OXS6X85 1SCA101647R1001 0.02
95 OXS6X95 1SCA101650R1001 0.03
100 OXS6X100 1SCA101651R1001 0.03
105 OXS6X105 1SCA108043R1001 0.03
109 OXS6X109 1SCA101652R1001 0.03
115 OXS6X115 1SCA101649R1001 0.03
117 OXS6X117 1SCA101648R1001 0.03
120 OXS6X120 1SCA101654R1001 0.04
130 OXS6X130 1SCA101655R1001 0.04
150 OXS6X150 1SCA108250R1001 0.04
160 OXS6X160 1SCA101656R1001 0.05
180 OXS6X180 1SCA101659R1001 0.05
237 OXS6X237 1SCA101658R1001 0.06
250 OXS6X250 1SCA101660R1001 0.06
330 OXS6X330 1SCA101661R1001 0.10
455 OXS6X455 1SCA101662R1001 0.12

Round padlockable handle 6mm shafts (for OT16…160)

Shaft length [mm] Type Order code Weight/unit [kg]


60 OX6X60 1SCA111459R1001 0.02
OX6X_ 85 OX6X85 1SCA111274R1001 0.02
105 OX6X105 1SCA111930R1001 0.03
115 OX6X115 1SCA111931R1001 0.03
130 OX6X130 1SCA111460R1001 0.03
155 OX6X155 1SCA111275R1001 0.04
200 OX6X200 1SCA111932R1001 0.06
300 OX6X300 1SCA111933R1001 0.08
9-62 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT16...2000
Ordering information for shafts

Pistol handle 6mm shafts (for OT16...200)

Shaft length [mm] Type Order code Weight/unit [kg]


57 OXP6X57 1SCA125050R1001 0.01
63 OXP6X63 1SCA111010R1001 0.02
87 OXP6X87 1SCA109421R1001 0.02
OXP6X_ 90 OXP6X90 1SCA022064R1180 0.03
108 OXP6X108 1SCA125762R1001 0.03
130 OXP6X130 1SCA022057R0570 0.04
150 OXP6X150 1SCA022295R5600 0.05
158 OXP6X158 1SCA122303R1001 0.05
161 OXP6X161 1SCA022067R1760 0.05
170 OXP6X170 1SCA108224R1001 0.05
210 OXP6X210 1SCA022295R6080 0.06
265 OXP6X265 1SCA108225R1001 0.08
290 OXP6X290 1SCA022042R6370 0.08
310 OXP6X310 1SCA022720R5710 0.09
360 OXP6X360 1SCA022042R6530 0.10
400 OXP6X400 1SCA108226R1001 0.12
430 OXP6X430 1SCA022056R6030 0.12
500 OXP6X500 1SCA109416R1001 0.14
700 OXP6X700 1SCA022131R9580 0.19

Pistol handle 12mm shafts (for OT400…2000)

Shaft length [mm] Type Order code Weight/unit [kg]


166 OXP12X166 1SCA022325R7100 0.18
OXP12X_ 185 OXP12X185 1SCA022325R6710 0.20
220 OXP12X220 1SCA022063R9610 0.24
250 OXP12X250 1SCA022325R6980 0.30
280 OXP12X280 1SCA022137R5140 0.30
325 OXP12X325 1SCA022042R5810 0.36
395 OXP12X395 1SCA022042R5990 0.43
465 OXP12X465 1SCA022042R6020 0.51
535 OXP12X535 1SCA022042R6110 0.59
625 OXP12X625 1SCA022139R0020 0.70
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-63


Accessories for non-fusible disconnect switches OT16...2000
Ordering information for shaft accessories

Shaft alignment ring


Improves the alignment between handle and shaft.

Weight/
Suitable for handle Color Type Order code unit
kg
OZG71
Selector handles OH_1...3 Black OHZX11 1SCA022708R3170 0.23
Round padlockable handle OZ371P_ Black OZG71 1SCA111686R1001 0.05
Pistol handles OH_65...275J6...12 Black OHZX10 1SCA022661R3610 0.23

Extension ring for pistol handles


OHZX10 Improves the handle operation by increasing the distance between the operating handle
and the panel.

Weight/
Suitable for handle Color Type Order code unit
kg
OHB_ Black OHZX14 1SCA022851R6590 0.06
S02194A

OHZX14 Shaft support for long shafts

Weight/
Shaft
Suitable for switches Type Order code unit
compatibility
kg
6mm, longer
OT16...125F OETLZX58 1SCA022068R8220 0.10
than 400mm
12mm, longer
OT1200...2000 OXT20X210X 1SCA103684R1001 1.50
than 280mm

OETLZX58 Overturn protection


The accessory package contains locking features that restrict operation more than 90 degree.

Weight/
Suitable for shafts Type Order code unit
kg
OXT20X210X
OXP12X_ OHZX19 1SCA157090R1001 0.25

OHZX19
9-64 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT16...160
Ordering information for auxiliary contacts

Auxiliary contact blocks for OT16...160, IP20


Contact numbering according to EN 50013. Snap-on mounting to the side of the switch.
Ith = 16 A, cable cross section max. 2 x 2.5mm². Early-break type OA1G10. Early break type
auxiliary contacts means that in the switches, the NO aux. contacts break before the main
contacts open.

OA1G_
Weight/
Suitable for switches Function Type Order code unit
kg
Mountable on left side, max. 2 pcs
1NC OA1G01 1SCA022353R4890 0.03
OT16...100F/FT
1NC OA1G01AU1 1SCA022436R7830 0.03
Mountable on the right side, max. 2 pcs
1NO OA1G10 1SCA022353R4970 0.03
OT16...100F/FT
1NO OA1G10AU1 1SCA022436R7910 0.03
Mountable, max. 4 pcs
1NC OA1G01 1SCA022353R4890 0.03
OT160G/GT
OA2G11 1NC OA1G01AU1 1SCA022436R7830 0.03
Mountable, max. 4 pcs
1NO OA1G10 1SCA022353R4970 0.03
21 OT160G/GT
1NO OA1G10AU1 1SCA022436R7910 0.03
1 nc Mountable on both sides, simultaneous function with the main contacts
OT16...25F, OT40F: max. 2NO+2NC, OT30F, OT60...100F: max. 4NO+4NC3
22
OT16...100 1NO+1NC OA2G112 1SCA022379R8100 0.03
1NC
Types _AU are gold plated for extremely difficult circumstances and low voltages.
1

Not mountable on the same side as the fourth pole.


2

Contact numbering:
3
(83) (43) (53) 13 21 (61) (31) (71)
13 (84) (44) (54) 14 22 (62) (32) (72)

1 no

14
1NO
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-65


Accessories for non-fusible disconnect switches OT200...2000
Ordering information for auxiliary contacts

Auxiliary contact blocks for OT200...2000, IP20


Contact numbering according to EN 50013. Early break type auxiliary contacts means
that in the switches, the NO [Link] break before the main contacts open.

In types with auxiliary contacts mountable under the mechanism cover, the "test" contacts
operate in ON- and OFF-positions as well as when the handle is turned to TEST-position
OA1G10, OA3G01 (45° over the OFF-position). The "test indication" contacts operate only when the handle
is turned to TEST-position. The OA1G10 (N.O.) or OA3G01 (N.C.) auxiliary contact blocks
can be used as standard auxiliary contacts, "test" or "test indication" contacts.
13 The desired functions are achieved when an auxiliary contact block is installed in a specific
place (see mounting instructions). In order to activate the "test" and "test indication" features
1 no a handle with test function is required. The test contacts can be used as standard auxiliary
14 contacts as well.
1NO
Weight/
Suitable for switches Function Type Order code unit
kg
21
Mounting on the left side of the switch
1 nc Max. 8 auxiliary contact blocks with the OEA28 module

22 1NO OA1G10 1SCA022353R4970 0.03

1NC 1NO OA1G10AU1 1SCA022436R7910 0.03


OT200...2000U
1NC OA3G01 1SCA022456R7410 0.03
1NC OA3G01AU1 1SCA022819R5260 0.03
Mounting under the mechanism cover
Max. 4 test contacts or 2 test contacts + 2 test indication contacts
1NO, early break OA1G10 1SCA022353R4970 0.03
1NO, early break OA1G10AU1 1SCA022436R7910 0.03
OT200U
1NC, early make OA3G01 1SCA022456R7410 0.03
1NC, early make OA3G01AU1 1SCA022819R5260 0.03
Max. 4 test contacts + 4 test indication contacts
OEA28
1NO, early break OA1G10 1SCA022353R4970 0.03
1NO, early break OA1G10AU1 1SCA022436R7910 0.03
OT400...600U
Video: Auxiliary contacts 1NC, early make OA3G01 1SCA022456R7410 0.03
installation
1NC, early make OA3G01AU1 1SCA022819R5260 0.03
Max 4 test indication contacts + 6 test contacts + 2 early operation test contacts
1NO, early break OA1G10 1SCA022353R4970 0.03
1NO, early break OA1G10AU1 1SCA022436R7910 0.03
OT800...2000U
1NC, early make OA3G01 1SCA022456R7410 0.03
1NC, early make OA3G01AU1 1SCA022819R5260 0.03
[Link]
watch?v=wZY428- 1
Types _AU are gold plated for extremely difficult circumstances and low voltages.
W5sc&feature=[Link]

Video: Installation of
OEA28 – Module for auxiliary
contacts Module for auxiliary contacts with OT200...2000

Screw mounting to the left side of the switch.


Weight/
Suitable for switches Type Order code unit
kg
OT200...2000 OEA28 1SCA022714R8810 0.04
[Link] Does not fit side operated switches.
watch?v=j-
4wb659WZE&feature=[Link]
9-66 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT16...100
Ordering information for fourth poles

Fourth poles, simultaneous function with the main contacts OT16...100


Mountable on the side of the 3-pole switch frame.

Weight/
Suitable for switches Type Order code unit
kg
For DIN rail and base mounted switches
OTPS40FPN11 1SCA105001R1001 0.03
OT16...25F3/F6, OT40F3/F6
OTPS40FPN21 1SCA105000R1001 0.06
OTPS60FP OT63...80F3/F6 OTPS80FP 1SCA105461R1001 0.14
OT30F3/F6, OT60F3/F6 OTPS60FP 1SCA111009R1001 0.30
OT100F3/F6 OTPS125FP 1SCA105099R1001 0.30
For door mounted switches
OTPS40FDN11 1SCA104999R1001 0.06
OT16...25FT3, OT40FT3
OTPS40FDN21 1SCA104998R1001 0.14
OT63...80FT3 OTPS80FD 1SCA105458R1001 0.30
OT30FT3, OT60FT3 OTPS60FD 1SCA111008R1001 0.30
OT100FT3 OTPS125FD 1SCA105096R1001 0.30

OTPS40FDN1

Fourth poles, late-break and early-make


Mountable on the side of the switch. There is a time difference between the main poles and
the fourth pole.

Weight/
Suitable for switches Type Order code unit
kg
For OT switch-disconnectors
OT16...25F3/F6, OT40F3/F6 OTPL40FP 1SCA105717R1001 0.03
OT63...80F3/F6 OTPL80FP 1SCA105452R1001 0.06

OTPL80FP
OT30F3/F6, OT60F3/F6 OTPL60FP 1SCA111004R1001 0.06
OT100F3/F6 OTPL125FP 1SCA105090R1001 0.14
For door mounted switches
OT16...25FT3, OT40FT3 OTPL40FD 1SCA105716R1001 0.03
OT63...80FT3 OTPL80FD 1SCA105451R1001 0.06
OT30FT3, OT60FT3 OTPL60FD 1SCA111004R1001 0.06
OT100FT3 OTPL125FD 1SCA105088R1001 0.14
1
N1=On the left side of the switch
N2=On the right side of the switch

OTPL125FD
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-67


Accessories for non-fusible disconnect switches OT16...2000
Ordering information for neutrals

Fixed neutral
Mountable on the side of the switch

Weight/
Suitable for switches Type Order code unit
kg
For base mounted switches
OT16...25F3/F6, OT40F3/F6 OTPN40FP 1SCA104997R1001 0.03
OTPD40FP OT63...80F3/F6 OTPN80FP 1SCA105457R1001 0.06
OT30F3/F6, OT60F3/F6 OTPN60FP 1SCA117606R1001 0.14
OT100F3/F6 OTPN125FP 1SCA105094R1001 0.14
For door mounted switches
OT16...25FT3, OT40FT3 OTPN40FD 1SCA105718R1001 0.03
OT63...80FT3 OTPN80FD 1SCA105456R1001 0.06
OT30FT3, OT60FT3 OTPN60FD 1SCA111005R1001 0.14
OT100FT3 OTPN125FD 1SCA105092R1001 0.14
OTPD80FP

Neutral pole

Weight/
Suitable for switches UL, including phase barrier Type Order code unit
kg
OT200U OTZ200U 1SCA151734R1001 0.35
OT400U OTZ400U 1SCA151735R1001 0.59
OT600U OTZ600U 1SCA151736R1001 1.70
OTPD80FD
OT800...1200U OTZ1200U 1SCA151733R1001 4.54

Detachable neutral
Mountable on the side of the switch

Weight/
Suitable for switches Type Order code unit
kg
For DIN rail and base mounted switches
OT16...40F3/F6 OTPD40FP 1SCA104994R1001 0.03
OXN250
OT63...80F3/F6 OTPD80FP 1SCA105445R1001 0.06
OT30...60F3/F6 OTPD60FP 1SCA111014R1001 0.14
OT100...125F3/F6 OTPD125FP 1SCA105083R1001 0.14
For door mounted switches
OT63...80FT3 OTPD80FD 1SCA105444R1001 0.06

Neutral links
Detachable, mountable separately to the base plate.
OXN400
Weight/
Ith
Suitable for switches Type Order code unit
A kg
OT200U 250 OXN250 1SCA022752R9950 0.26
OT400U 400 OXN400 1SCA022770R3060 0.70
OT600U 800 OXN800T 1SCA022829R0840 0.96
OT800...1200U 1250 OXN1250T 1SCA104162R1001 2.20

OXN1250T
9-68 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT16...2000
Ordering information for earth terminals and phase separators

Protective earth
Mountable on the side of the switch

Weight/
Suitable for switches Type Order code unit
kg
For OT switch-disconnectors
OT16...40F3/F4/F6 OTPE40FP 1SCA104995R1001 0.03
OTPE40FP
OT63...80F3/F4/F6 OTPE80FP 1SCA105448R1001 0.06
OT30...60F3/F4/F6 OTPE60FP 1SCA111016R1001 0.14
OT100...125F3/F4/F6 OTPE125FP 1SCA105128R1001 0.14
For door mounted switches
OT16...40FT_ OTPE40FD 1SCA109884R1001 0.03
OT63...80FT_ OTPE80FD 1SCA105446R1001 0.06
OT30...60FT_ OTPE60FD 1SCA111015R1001 0.14
OT100...125FT_ OTPE125FD 1SCA105698R1001 0.14
OTPE125FP

Phase separators
Grey plastic plate for maintaining 1 in/25.44mm clearance between the phases without
terminal shrouds. Snap-on mounting.

Units/ Weight/
Suitable for switches Type Order code type type
pcs kg

OTPE125FD
OT600U, 3- and 4-pole OTB800/6 1SCA022821R7760 6 0.35
OT800...1200U, 3- and 4-pole OTB1600/6 1SCA100768R1001 6 0.50
OT1600...2000U, 3- and 4-pole OTB1600/6C 1SCA104661R1001 12 0.74

OTB_
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-69


Accessories for non-fusible disconnect switches OT16...160
Ordering information for terminal shrouds

Terminal shrouds for OT switches, snap-on mounting, transparent IP2X


Weight/
Suitable for switches Type Order code unit
kg
OTS40T3 For 3-pole OT switches
OT16/25/40F3, FT3 OTS40T3 1SCA105317R1001 0.01
OT63...80F3, FT3 OTS63T3 1SCA022353R6750 0.01
OT30/60/100F3, FT3 OTS125T3 1SCA022379R9680 0.01
For 3-pole OT160G_ switches. Suitable also when provided with terminal clamps OZXT2 or OZXT3
OT160G, GT OTS160G1L3 1SCA140414R1001 0.02
OTS63T3
For 3-pole OT switches, suitable also when provided with terminal clamps OZXL1 or OZXT1
OT30/60/100F3 OTS125T3P 1SCA022491R9890 0.01
For 1 to 4-pole OT switches, shroud for single pole and for fourth pole
OTP_40F_ OTS40T1 1SCA105314R1001 0.01
OTP_80F_ OTS63T1 1SCA022353R6910 0.01
OTP_125F_ OTS125T1 1SCA022379R9760 0.01
OTS125T3
For 1 to 4-pole OT switches with terminal clamps OZXL1 or OZXT1, shroud for single pole and for fourth pole
OT30/60/100F OTS125T1P 1SCA022491R9970 0.01
For 4-pole OT160G_ switches. Suitable also when provided with terminal clamps OZXT2 or OZXT3
OT160G, GT OTS160G1L4 1SCA140415R1001 0.03

OTS125T3P

OTS63T1 OTS125T1

OTS40T1 OTS125T1P

OTS160G1L3

OTS160G1L4
9-70 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches 200-2000
Ordering information for terminal shrouds

Terminal shrouds for OT switches, snap-on mounting, grey


Pack of single pole shrouds, IP3X. Transparent shrouds available on request.

Dimension Weight/
Suitable for Units/type
OTS400G1S Height Type Order code type
switches
mm pcs kg
For 3-pole OT switches
83 OTS250G1L/31 1SCA022731R8150 3 0.09
OT200U
35.5 OTS250G1S/31 1SCA022731R8310 3 0.06
OTS800G1S 51.5 OTS400G1S/31 1SCA022736R9060 3 0.15
OT400U
126 OTS400G1L/31 1SCA022736R8840 3 0.09
138.6 OTS800G1L/31 1SCA022776R7890 3 0.32
OT600U
61.5 OTS800G1S/31 1SCA022776R8190 3 0.17
158.5 OTS1600G1L/31 1SCA022871R9510 3 0.60
OT800...1200U
96.9 OTS1600G1S/31 1SCA022871R9600 3 0.40
For 4-pole OT switches
83 OTS250G1L/41 1SCA022731R8230 4 0.12
OT200U
35.5 OTS250G1S/41 1SCA022731R8400 4 0.08
OTS1600G1L
51.5 OTS400G1S/41 1SCA022736R9650 4 0.20
OT400U
126 OTS400G1L/41 1SCA022736R9490 4 0.12
138.6 OTS800G1L/41 1SCA022776R7970 4 0.42
OT600U
61.5 OTS800G1S/41 1SCA022776R8270 4 0.26
158.5 OTS1600G1L/41 1SCA022871R9780 4 0.80
OT800...1200U
96.9 OTS1600G1S/41 1SCA022871R9860 4 0.50
1
L= long type, S= short type
OTS1600G1S

Shrouds for terminal clamps


Snap-on mounting, transparent plastic, IP2X.

Units/ Weight/
Suitable for
Type Order code type unit
terminal clamps
pcs kg
OZXB2, 2L OZXB2K 1SCA022264R0010 3 0.05
OZXB3, 4 OZXB3K 1SCA022264R0440 3 0.20
OZXB5, 6 OZXB4K 1SCA022199R2850 3 0.24
OZXB7, 7L OZXB5K 1SCA022283R8040 3 0.13
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-71


Accessories for non-fusible disconnect switches OT16...1200
Ordering information for terminal clamps

Terminal clamp sets for Al- and Cu-cables, insulated versions


Weight/
Cable cross section
Suitable for switches Type Order code unit
mm2 kg
OT63...80 16...50 Al, 2.5...50 Cu OZXT11 1SCA022469R6310 0.05
OT100...160 16...120 Al/Cu OZXT2 1SCA022620R7200 0.21
OZXT1 OZXT2 OT100...160 2x(16...50) Al/Cu OZXT3 1SCA022639R0720 0.21
In=63A
1

More information on Al/Cu terminal clamps, see the catalogue OZX1A GB.

Terminal clamp sets for Al- and Cu-cables


Cable cross Units/ Weight/
Suitable Suitable Terminal
section Order code type unit
for switches shroud type clamp type
mm² pcs kg
OZXB1L OZXB2 OZXB type Al/Cu connectors made of stainless steel
10...70 OTS250_L OZXB1L 1SCA022169R2030 3 0.15
25...120 OZXB2K OZXB2 1SCA022119R7610 3 0.34
OT200U 25...120 OZXB2K OZXB2L 1SCA022158R7750 3 0.43
95...185 OTS250_L OZXB8 1SCA022744R1510 3 0.50
95...240 OTS250_L OZXB9 1SCA022750R3210 3 0.50
25...120 OZXB2K OZXB2L 1SCA022158R7750 3 0.43
95…185 OZXB3K OZXB3 1SCA022136R8100 3 1.28
2x(95…185) OZXB3K OZXB4 1SCA022137R4760 3 1.71
OZXB2L OZXB3 OT400U 120...240 OZXB5K OZXB7 1SCA022185R0040 3 1.00
120...240 OZXB5K OZXB7L 1SCA022185R7130 3 1.20
95...185 OTS400_L OZXB8 1SCA022744R1510 3 0.50
95...240 OTS400_L OZXB9 1SCA022750R3210 3 0.50
120…300 OZXB4K OZXB5 1SCA022137R2470 3 2.22
OT600U
2x(120…300) OZXB4K OZXB6 1SCA022137R4920 3 3.03
95…185 OTS1600_L OZXB3 1SCA022136R8100 3 1.28
2x(95…185) OTS1600_L OZXB4 1SCA022137R4760 3 1.71
OZXB4 OZXB7
OT800...1200U 120…300 OTS1600_L OZXB5 1SCA022137R2470 3 2.22
2x(120…300) OTS1600_L OZXB6 1SCA022137R4920 3 3.03
120…240 OTS1600_L OZXB7L 1SCA022185R7130 3 1.20

OZXB8 OZXB9

OZXB5 OZXB6
9-72 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT200...2000
Ordering information for terminal lugs

Terminal lug kits for Al- and Cu-cables for UL/CSA disconnect switches
One kit includes 6 pcs.

Weight/
Suitable Cable cross Tightening torque
Type unit
for switches section
[Link]/Nm kg in
OT200U_ AWG 4 - 300 MCM OZXA-200 275/31.1 0.04 0.09
OT400U_ AWG 2 - 600 MCM OZXA-400 375/42.4 0.05 0.12
OZXA200
OT600...800U_ 2X AWG 2 - 600 MCM OZXA-800 500/56.5 0.21 0.45
OT800U,
4X AWG 2 - 600 MCM OZXA-1200 500/56.5 0.45 0.98
OT1200...2000U_
For ordering, please consult us.

Technical data for terminal lugs


Description
OZXA400
UL approval file E6207
Temperature Rating, °C 75
Wire tightening Type of tool Allen (Hex) wrench
Lug mounting Bolt & nut mounting
AWG (American Wire Gauge) wire class B.C

OZXA800

OZXA1200
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-73


Accessories for non-fusible disconnect switches OT16...600
Ordering information for conversion kits

6- and 8-pole switch mechanism


Weight/
Shaft distance
Suitable for switches Type Order code unit
mm kg
OWP6D40
Parallel attachment for connecting two 3- or 4-pole switches
The switches work simultaneously. Mounting directly on the top of two switch-disconnectors, snap-on
mounting. The switch size is printed on stickers for the different switch sizes. The fourth pole or auxiliary
contacts can be mounted on the outer side of the combination.
OT16...25, OT40 - OWP6D40 1SCA022865R4800 0.03

OWP6D80 OT63...80 - OWP6D80 1SCA022865R5010 0.03


OT30, OT60, OT100 - OWP6D125 1SCA022865R5100 0.03
OT160G - OESAZW2 1SCA022078R1600 0.80
Attachment levers for connecting two 3- or 4-pole switches
Attachment levers provided with holes, enabling different shaft distances.
The combination of 3- or 4-pole switches can be mounted either horizontally or vertically.
OWP6D125 OT16...25, OT40 45+(0...12)x15 OTZW8 1SCA022421R7600 0.17
OT63...80 60+(0...11)x15 OTZW8 1SCA022421R7600 0.17
OT30, OT60, OT100 75+(0...10)x15 OTZW8 1SCA022421R7600 0.17
OT200U 45+(0...13)x15 OESAZW2 1SCA022078R1600 0.80
OT400...600U 60+(0...19)x20 OETLZW9 1SCA022061R3300 1.10
OTZW8 See the table of the handles and shafts included in the conversion kits on page 9-75.

Change-over switch mechanism


Two switches (3- or 4-pole) are connected with a mechanism operating between I-O-II
-positions. The modular change-over switches can be built by adding a compact snap-on kit
OESAZW2 on the top of two switch-disconnectors. The kits do not require any additional foot print area,
only the height is increased 12mm.

Weight/
Shaft distance
Suitable for switches Type Order code unit
mm kg
OWC6D40 Change-over kits
OT16...25, OT40 - OWC6D40 1SCA022865R4550 0.03
OT63…80 - OWC6D80 1SCA022865R4630 0.07
OT30, OT60, OT100 - OWC6D125 1SCA104494R1001 0.09
Attachment levers
OT16…160 90+(0...10)x15 OESAZW1 1SCA022064R3710 0.78
OWC6D125
OT160, OT200U 210+(0...18)x20 OTZW25 1SCA022778R6920 2.80
OT400U 210+(0...11)x20 OETLZW11 1SCA022078R0030 3.00
OT600U 210+(0...20)x20 OETLZW12 1SCA022078R0200 4.60
See the table of the handles and shafts included in the conversion kits on page 9-75.

OESAZW1
9-74 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT16...2000
Ordering information for conversion kits

By-pass switch mechanism


A combination of two switches in parallel with a third switch for change-over operation to by-
pass, for example, a breaker for maintenance. Three 3- or 4-pole switches needed.
The mechanism is lockable in O-position.

Weight/
Shaft distance
Suitable for switches Type Order code unit
mm kg
OTZW17 Between 1 and 2: 90+(0...6)x15
OT16...125 OTZW17 1SCA022387R1620 0.88
Between 1 and 3: 90+(0...10)x15
Between 1 and 2: 210+(0...9)x20
OT160, OT200U OTZW26 1SCA022778R7060 3.30
Between 1 and 3: 250+(0...9)x20
Between 1 and 2: 210+(0…18)x20
OT400...600U OETLZW13 1SCA022078R0460 4.00
Between 1 and 3: 250+(0…18)x20
See the table of the handles and shafts included in the conversion kits on page 9-75.

Mechanical interlock mechanism


Prevents one switch from moving to ON-position, if the other is not in OFF-position. When
mounted upside down, prevents one switch from moving to OFF-position, if the other is not in
OTZW26
ON-position. (UPS-usage, make-before-break).

Weight/
Shaft distance
Suitable for switches Type Order code unit
mm kg
OT16...100 100 OTZW24 1SCA022639R5610 0.08
OTZW24
OT160G - OTZW10 1SCA022431R5280 1.00
OT200U 190 OTZW10 1SCA022431R5280 0.40
OT400U 250 OETLZW14 1SCA022077R3410 0.70
OT400...600U 300 OETLZW3 1SCA022049R0380 0.80
OT400...2000U 500 OETLZW15 1SCA022081R9340 1.24
OETLZW14
See the table of the handles and shafts included in the conversion kits on page 9-75.

Mechanical interlock
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-75
I II

II I


Accessories
I II
for non-fusible disconnect switches OT16...2000
Ordering information for conversion kit accessories
II I

I II
II I
II I
I II
Shafts and handles for conversion kits
The standard
II I II II I handle / shaft
Included in of one of
Conversion Suitable for To be ordered separately
I conversion kit delivery the combined
kit type switches
switches
can be used
II I Shaft Handle Shaft Handle Shaft Handle
6- and 8-pole switches
OT16...25,
OWP6D40 x OHBS1A_ - - - -
OT40
III I
II II
OWP6D80 OT63...80 x OHBS1A_ - - - -
OT30, OT60,
II I OWP6D125 x OHBS1A_ - - - -
I OT100
I I II
OT16...25,
OWP6D40 x OHB45J6 - - - -
III
OT40
II I II OWP6D80 OT63...80 x OHB45J6 - - - -
Change-over switches
OT30, OT60,
OWP6D125 x OHB45J6 - - - -
OT100
II OTZW8 OT16...100 x x - - - -
OESAZW2 OT160...200 - - x (2 pcs) OHB145J12 - -
OESAZW9 OT400...600U - - - - x x
I II Change-over switches
II OT16...25,
OWC6D40 x OHBS2AJE011 - - - -
III OT40
II
I OWC6D80 OT63…80 x OHBS2AJE011 - - - -
I OT30, OT60,
OWC6D125 x OHBS2AJE011 - - - -
III OT100
Bypass switches
III I
OT16...25,
OWC6D40 x OHB45J6E311 - - - -
OT40
III OWC6D80 OT63…80 x OHB45J6E311 - - - -
OT30, OT60,
II ON IIOWC6D125
ON x OHB45J6E311 - - - -
OT100
OESAZW1 OT160 - - - - x x
OTZW25 OT200U - - x (2 pcs) OHB95J12E011 - -
O O
OFF OFF
OETLZW11 OT400U - - x (2 pcs) OHB145J12E011 - -
OETLZW12 OT600U - - x (2 pcs) YASDA21 - -
By-pass switches
OTZW17 OT16...160 - - x (3 pcs) OHB80J6E011 - -
Change-over
I ON switches IBypass
ON switches
OTZW26 OT200U - - x (3 pcs) OHB95J12E011 - -
Change-over switches
Change-over switches Bypass switches
OT400...
I II OETLZW13
II - - x (3 pcs) YASDA6 - -
600U I III
Change-over switches Bypass switches
Mechanical interlock
II ON II ON
OTZW24 OT16...160 - - - - x x
II ON I II ON
Change-over switches II Bypass
OTZW10IIswitches OT200UI - III - - - x x

II ON OETLZW14
II ON OT400U - - - - x x
OI II O
II OT400...
I III
O OFFO OETLZW3
OFF - - - - x x
600U
OFF OFF
II ON II ON OT400...
OETLZW15 - - - - x x
O O 2000U
OFF OFF
I ON I ON
I ON I ON
O O
e-over switches Bypass switches
OFF
Bypass switches OFF

I ON I ON

I ON I ON
9-76 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT16...2000
Ordering information for locking accessories

Locking accessories

Padlocking adapter
For a padlock with max. 3.5mm bail.

Weight/
Suitable for switches Type Order code unit
kg
OT30, OT60...100 SA1 GJF1101903R0001 0.01
SA1

Door interlock bracket for pistol handles


Prevents defeating the door interlock.

Weight/
Suitable for switches Type Order code unit
kg
For pistol handles OH_45...275 OHZX4 1SCA022467R2470 0.03
OHZX4

Cam attachment
Cam attachment for Castell, Lowe & Fletcher and Ronis interlock. Lock, handle or shaft are not
included. Mounting on OXP shaft working together with external OH door handle.

Weight/
Suitable for switches Type Order code unit
kg
OETLZW16 OT16…160 OETLZW16 1SCA022093R2070 0.17
OT400...2000U OETLZW5 1SCA022052R3900 0.14

Shaft locking kit


Fixing the shaft to the switch mechanism. The screw is included in the package.

Suitable for switches Type Order code pcs


OT160...200U OTZS2/B10 1SCA126043R1001 10
OT400...2000U OZX1 1SCA105708R1001 10
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-77


Accessories for non-fusible disconnect switches OT200...1200
Ordering information for mechanical interlocks

Mechanism interlock kits and electrical interlocks


OT200...1200 switch-disconnectors can be interlocked in the OFF-position using padlocks or a
mechanical interlock kit mounted on the mechanism. The diameter of the lock bail can be max
8mm.

Weight/
Suitable for switches Type Order code unit
OTZT1A kg
Interlocking in the OFF-position
OT200U OTZT1A 1SCA106522R1001 0.21
OT400U OTZT2A 1SCA106523R1001 0.57
OT600U OTZT3A 1SCA106525R1001 0.75
OT800...1200U OTZT4A 1SCA106526R1001 1.15
Interlocking in the OFF- and ON-positions
OT200U OTZT1L 1SCA106527R1001 0.21
OT400U OTZT2L 1SCA106529R1001 0.57
OT600U OTZT3L 1SCA106530R1001 0.75
OTZT2A
OT800...1200U OTZT4L 1SCA106531R1001 1.15

Electrical and mechanical interlock OTZT_


D
A OTZT1_ OTZT2_ OTZT3_ OTZT4_
mm mm mm mm
A 69 81 86 88
B 82 102 110 110
OTZT3A C 122 152 201 258
D 35 52 65 84
E 73 91 98 95
M00350/OTZT1-4_ A
C
B
A

TYPE A ( mm ) B ( mm ) C ( mm ) D ( mm )
M00350/OTZT1-4_

OTZT1_ 69 82 122 35
OTZT2_ 81 102 152 52
OTZT3_ 86 110 201 65
OTZT4_ 88 110 258 84

E
9-78 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Accessories for non-fusible disconnect switches OT200...1200
Ordering information for electrical interlocks

Coils for OTZT_ electrical interlocks


By installing a coil inside the housing of the interlock kit the switch can be interlocked
electrically in the OFF-position or both in the OFF- and ON-positions. The electrical interlock
works using the “closed circuit principle”, meaning that when the control voltage is not
connected to the coil, the switches provided with A-type interlocks cannot be turned to the
ON-position and switches with L-type interlocks cannot be turned to the ON- or OFF-
PDAL2 positions.

Weight/
Suitable for switches Type Order code unit
kg
AC coils
110 VAC, 50 Hz PDAL2/110AC50Hz 1SCA106543R1001 0.15
110 VAC, 60 Hz PDAL2/110AC60Hz 1SCA107100R1001 0.15
120 VAC, 60 Hz PDAL2/120AC60Hz 1SCA111353R1001 0.15
208 VAC, 60 Hz PDAL2/208AC60Hz 1SCA107101R1001 0.15
230 VAC, 50 Hz PDAL2/230AC50Hz 1SCA107102R1001 0.15
240 VAC, 60 Hz PDAL2/240AC60Hz 1SCA111356R1001 0.15
DC coils
24 VDC PDAL2/24DC 1SCA106542R1001 0.15
48 VDC PDAL2/48DC 1SCA107103R1001 0.15
110 VDC PDAL2/110DC 1SCA107105R1001 0.15
125 VDC PDAL2/125DC 1SCA111338R1001 0.15
220 VDC PDAL2/220DC 1SCA112503R1001 0.15
Technical data for the coil
Operating voltage U = 0.8...1.1 x Un
Operating ambient temperature -40° C...+65° C
with AC 6.5 W
Power consumption
with DC 9 VA
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-79


Flange handles for non-fusible disconnect switches 30...100A
Ordering information for flange handles

ABB’s flange operated disconnect switches comply with NFPA79 requirements. The flange
operated disconnect switches are available as ridged shaft or flexible cable operated versions.
The cable operated version provides flexible depth and mounting location depending on the
length of the cable. Cables are available in lengths up to 120 inches.

Shaft operated 30...100A


Disconnect assembly For a complete assembly, please select one of each.
OT_F3-F

Flange operated non-fusible disconnects (shaft) 3-pole


UL general purpose amp rating (A) Order number
30 OT30F3-F
60 OT60F3-F
100 OT100F3-F

Handle
DSFHN_ Flange handle
NEMA rating Marking Defeatable Padlockable Order number
1/12/3R OFF/ON No Yes DSFHN-HS12
4/4X OFF/ON No Yes DSFHN-HS4

Shaft
Shafts
OTFS_ For use with Maximum enclosure depth (in.) Order number
16 OTFS-16
OT30...100F3-F
24 OTFS-24
9-80 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Flange handles for non-fusible disconnect switches 30...1200A
Ordering information for flange handles

Cable operated 30...1200A


For a complete assembly, please select one of each.

Flange operated non-fusible disconnects (cable) 3-pole


Disconnect switch
UL general purpose amp rating (A) Mechanism order number
order number
30 OT30F3 MKCS1
Switch
60 OT60F3 MKCS1
100 OT100F3 MKCS1
200 OT200U30 MKCS4
400 OT400U30-FC included with switch
600 OT600U30-FC included with switch
800 OT800U30-FC included with switch
1200 OT1200U30-FC included with switch
Handle

Flange handle
Order number
For use with
NEMA rating 1/12/3R NEMA rating 4/4X
OT30...100F3, OT200U30 OHF1C12 OHF1C4
Cable OT400...600U30-FC K7FCH K7FCH4
OT800...1200U30-FC K9FCH K9FCH4

Cable
Order number
For use with
36 in. 48 in. 60 in. 72 in. 84 in. 96 in. 108 in. 120 in.
OT30...100F3, OXC1L36 OXC1L48 OXC1L60 OXC1L72 OXC1L84 OXC1L96 OXC1L108 -
OT200U30
Operating mechanism¹ OT400...600U30-FC - K7C048 K7C060 K7C072 K7C084 K7C096 - K7C120
OT800...1200U30-FC - K8C048 K8C060 K8C072 K8C084 K8C096 - -

Terminal shrouds
For use with Order number
OT30...100F3 OTS125T3
Lug kit²
OT200U30 OTS250G1L/3
OT400U30-FC OTS403-FC
OT600U30-FC OTS603-FC
OT800U30-FC OTS803-FC
OT1200U30-FC OTS1203-FC
¹ Rotate the OT_03 disconnect 180 degrees to mount on the operating mechanism
² For disconnects above 100A
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-81


OTDC XS-Series IEC and UL
Technical data


Technical data according to IEC 60947 for switch-disconnectors OTDC16…32U_

Switch size OTDC16U OTDC25U OTDC32U


Pollution degree 21 V 1250 1250 1250
Rated insulation voltage Ui
Pollution degree 31 V 1000 1000 1000
Rated impulse withstand voltage kV 8 8 8
— In open air, normal
A 40 50 63
OTDC16...32U_ conditions2
Rated thermal current Ith
In enclosure 40°C A 32 40 50
In enclosure 60°C A 25 32 40
...with cable or bar cross section Cu mm² 4 6 10
One circuit V 16/2P 25/2P 32/2P
660 V Two circuits V 16/2Px2 25/2Px2 32/2Px2

Rated operational current DC-21B / Three circuits V 16/2Px3 25/2Px3 32/2Px3


Poles in series One circuit V 10/2P 16/2P 20/2P
1000 V3 Two circuits V 10/2Px2 16/2Px2 20/2Px2
Three circuits V 10/2Px3 16/2Px3 20/2Px3
Rated short-time withstand current, R.M.S.
kA 1,0 1,0 1,0
1000 V, 1 s -value Icw
Rated conditional short-circuit Ip (r.m.s.), 1000 V kA 10 10 10
current Ip (r.m.s.) Max fuse size, gPV A 80 80 80
At rated
Power loss / pole W 0,1 0,2 0,35
current
Terminal cable size Cu mm² 2.5…16 2.5…16 2.5…16
Terminal tightening torque Counter torque required Nm 1.2...1.4 1.2...1.4 1.2...1.4
1 When used with external handle. For use with direct mounted handle, see installation instruction.
2 Normal conditions defined in IEC 60947-1, section 6.1.
3 U and UT types only. (Not applicable for US nor UST)


Technical data in accordance to UL508I for photovoltaic disconnect switches OTDC16…32U_
Suitable for use in photovoltaic systems in accordance with article 690 of the NEC.

Switch size OTDC16U OTDC25U OTDC32U


UL Listed Standard UL508i UL508i UL508i
Rated ambient temperature °C -20…+60 -20…+60 -20…+60
One circuit A 16/2P 25/2P
Rated current /
600 V Two circuits A 16/2Px2 25/2Px2 32/2Px2
Poles in series
Three circuits A 16/2Px3
Short circuit rating 600 V kA 5 5 5
Protection type Max fuse size, RK5 fuse A 80 80 80
Wire range AWG 12-6 AWG 12-6 AWG 12-6
Technical data according to IEC
See IEC table for type OTDC16U OTDC25U OTDC32U
60947
9-82 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


OTDC XS-Series 16…32 A
Ordering information, IEC and UL


Switch-disconnectors OTDC XS-Series, base or DIN-rail mounting, IEC and UL
OTDC16…32U include IP20 protected terminal clamps.

Rated operational current


[A]
Single packed
IEC 60947-3,
UL 508i DC-21B
Number of Number of
— 600Vdc 660Vdc 1000Vdc circuits Circuit poles Type Order code
OTDC16...32F_ Base or DIN-rail mounting
16 16 10 1 2a, 2b 2 OTDC16U2 1SCA134369R1001
25 25 16 1 2a, 2b 2 OTDC25U2 1SCA134375R1001
16 16 10 2 4a, 4c 4 OTDC16U4 1SCA134370R1001
25 25 16 2 4a, 4c 4 OTDC25U4 1SCA134377R1001
32 32 20 2 4a, 4c 4 OTDC32U4 1SCA136703R1001
16 16 10 3 7a, 7e 6 OTDC16U6 1SCA134371R1001
Door mounting
16 16 10 1 2a, 2b 2 OTDC16UT2 1SCA134387R1001
25 25 16 1 2a, 2b 2 OTDC25UT2 1SCA134388R1001
16 16 10 2 4a, 4c 4 OTDC16UT4 1SCA134390R1001
25 25 16 2 4a, 4c 4 OTDC25UT4 1SCA134391R1001
32 32 20 2 4a, 4c 4 OTDC32UT4 1SCA136705R1001
16 16 10 3 7a, 7e 6 OTDC16UT6 1SCA134580R1001

The circuits can be found on page 9-83.


You can find the accessories starting from page 9-98.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-83


OTDC XS-Series circuits
Ordering information, IEC and UL


Single circuit 2a, 2b
Circuit 2a, 2b
2-pole, 4-wire, 1-circuit
LOAD

2 4

1 3

+( –) –(+)

2-pole, 4-wire, 1-circuit


REVERSED SUPPLY
+( –) –(+)

2 4

1 3

LOAD


Circuit
Double 4a,
circuit 4a,4c
4c

4-pole, 4-wire, 2-circuit


4-pole, 4-wire, 2-circuit REVERSED SUPPLY
LOAD LOAD +(–) –(+) +(–) –(+)

2 4 6 8 2 4 6 8

1 3 5 7 1 3 5 7

LOAD LOAD
+(–) –(+) +(–) –(+)

Circuit
Circuit 7a,7a,
7c 7c


Triple circuit 7a, 7e
6-pole,
6-pole, 12-wire,
12-wire, 3-circuit
3-circuit
REVERSED
REVERSED SUPPLY
SUPPLY
6-pole,
6-pole, 12-wire,
12-wire, 3-circuit
3-circuit ( +( –) )+ ( ––) ( + )–+( (+–) )+ ( ––) ( + )– ( + )
+ ( – )+ ( ––)( + )– +
LOADLOAD LOADLOAD LOADLOAD

2 2 4 46 6 8 810 10 12 12 2 2 4 46 6 8 810 10 12 12

1 1 3 35 5 7 79 9 11 11 1 1 3 35 5 7 79 9 11 11

LOADLOAD LOADLOAD LOADLOAD


+ ( – )+ ( – –) ( + )– (++()– )+ ( – )( + )– ( + () – )+ ( –– () + )– ( + )
9-84 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Overview of product range OTDC S-Series
Type codes and pole configuration table


Explanation of the types OTDC S1.0 and OTDC S2.0-Series from 100A up to 250A (IEC and UL98B)

OTDC 200 G V 11 S -ESS

ABB brand Application


DC switch-disconnector Blank = Short-circuit ratings ≤10kA
ESS = Short-circuit ratings >10kA

Switch size / Ampere rating


IEC = 100A, 160A, 200A, 250A Operation mode
UL = 100A, 200A, 250A Blank = Front operation (handle not included)
S = Side operation (handle not included)

Standard
OTDC S1.0-Series Number of poles
E = IEC 60947 11 = Two poles, mechanism between the poles
U = UL98B and IEC60947 02 = Two poles, mechanism at the end of the switch
OTDC S2.0-Series 22 = Four poles, mechanism between the poles
G = IEC 60947 33 = Six poles, mechanism between the poles
UG = UL98B and IEC60947

Voltage
Blank = 1000Vdc
V = 1500Vdc

— — — —
Configuration 02 Configuration 11 Configuration 22 Configuration 33
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-85


OTDC S1.0-Series IEC and UL
Technical data


Technical data according to IEC 60947 for switch-disconnectors OTDC100…250E_

Switch size OTDC100E OTDC160E OTDC200E OTDC250E


Rated insulation voltage Ui Pollution degree 3 V 1500 1500 1500 1500
Rated impulse withstand voltage kV 12 12 12 12
In open air, normal conditions1 A 100 160 200 250
In enclosure 40°C A 96 154 193 241
Rated thermal current Ith 2

— In enclosure 50°C A 89 142 177 222


OTDC100...250E/U_ In enclosure 60°C A 80 128 160 200
...with cable or bar cross section Cu mm² 35 70 95 120
1 circuit 2P (1P+, 1P-) A 100 160 200 250
Rated operational current DC-21B,
1000 V 2 circuits 4P (2P+, 2P-) A 100 160 200 250
poles in series
3 circuits 6P (3P+, 3P-) A 100 160 200
Rated short-time withstand 1s kA 5 5 5 5
R.M.S. -value Icw
current, 1000 V 0.1s kA 10 10 10 10
Power loss / pole At rated current W 2 4 6 9,5
Terminal bolt size Metric thread diameter x length mm M8x25 M8x25 M8x25 M8x25
Terminal tightening torque Counter torque required Nm 15…22 15…22 15…22 15…22
1
Normal conditions defined in IEC 60947-1, section 6.1
2
Ambient max. average 24h


Technical data in accordance to UL98B for photovoltaic disconnect switches OTDC100…200U_
Suitable for use in photovoltaic systems in accordance with Article 690 of the NEC.

Switch size OTDC100U OTDC200U


UL Listed Standard UL98B UL98B
Rated ambient temperature °C -20…+50 -20…+50
1 circuit 2P (1P+, 1P-) A 100 200
Rated current 1000 V 2 circuits 4P (2P+, 2P-) A 100 200
3 circuits 6P (3P+, 3P-) A 100 200

Short circuit rating kA 10 10


1000 V
Protection type Circuit breaker Circuit breaker
Mechanical lug OZXA200 OZXA200
Wire range Cu/Al AWG 4-300MCM AWG 4-300MCM
Tightening torque lb-in. 200 200
Technical data according to IEC 60947 See IEC table for type OTDC160E OTDC250E
9-86 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


OTDC S2.0-Series IEC and UL
Technical data


OTDC100...250_G_


Technical data in accordance to UL98B for photovoltaic disconnect switches OTDC100UG_…250UG_
Suitable for use in photovoltaic systems in accordance with Article 690 of the NEC.

Switch size OTDC100UG_ OTDC200UG_ OTDC250UG_


UL Listed Standard UL98B UL98B UL98B
Rated ambient temperature without
°C -20…+50 -20…+50 -20…+50
derating
1 circuit 2P (1P+,1P-) A 100 200 250
1000 V
2 circuits 4P (2P+,2P-) A 100 200 250
Rated current
1 circuit 2P (1P+,1P-) A 100 200 250
1500 V
2 circuits 4P (2P+,2P-) A 100 200 250
Short circuit rating 10 10 10
1500 V kA
Required protection2 Any Any Any
Mechanical lug OZXA 100 OZXA 200 OZXA 252
2 X AWG
Wire range AWG 14-2/0 AWG 4-300MCM
14-2/0
Tightening torque lb-in. 35-50 200 120
Technical data according to IEC 60947 See IEC table for type OTDC160G_ OTDC250G_ OTDC250G_
1
For more detailed derating please consult us. Installation condition may have an influence on the derating. The given deratings are references based on specific test setup.
2
Any suitable PV fuse or PV circuit breaker
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-87


OTDC S2.0-Series for higher short-circuit currents IEC and UL
Technical data


OTDC100...250_G_


Technical data in accordance to UL98B for photovoltaic disconnect switches OTDC100UG_…250UG_-ESS
Suitable for use in photovoltaic systems in accordance with Article 690 of the NEC.

Switch size OTDC100UG_-ESS OTDC200UG_-ESS OTDC250UG_-ESS


UL Listed Standard UL98B UL98B UL98B
Rated ambient
°C -20…+50 -20…+50 -20…+50
temperature
1 circuit 2P (1P+, 1P-) A 100 200 250
1000 V
2 circuits 4P (2P+, 2P-) A 100 200 250
Rated current1
1 circuit 2P (1P+, 1P-) A 100 200 250
1500 V
2 circuits 4P (2P+, 2P-) A 100 200 250
Short circuit rating 10 10 10
1500 V R.M.S. -value kA
Required protection2 Any Any Any
Short circuit rating 1500 VDC kA 30 30 30
Required protection3 Max. ETI fuse size gPV, L/R= 1ms A 100 200 250
Mechanical lug OZXA 100 OZXA 200 OZXA 252
Wire range AWG 14-2/0 AWG 4-300MCM 2 X AWG 14-2/0
Tightening torque lb-in. 35-50 200 120
Technical data according
See IEC table for type OTDC160G_ OTDC250G_ OTDC250G_
to IEC 60947
1
For more detailed derating please consult us. Installation condition may influence on the derating. The given deratings are references based on specific test setup.
2
Any suitable PV fuse or PV circuit breaker
3
100A Fuse manufacturer, size and type: ETI, [Link] 004110 followed by 562, 593 or 608
200A Fuse manufacturer, size and type: ETI, [Link] 004110 followed by 565, 596, 611, 566, 597 or 612
250A Fuse manufacturer, size and type: ETI, [Link] 004110 followed by 567, 598 or 613
9-88 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


OTDC S1.0-Series 100…250A
Ordering information, IEC and UL

The OTDC S1.0-Series is specially designed for DC applications up to 1000Vdc in the current range from 100A up
to 250A. The switch has one of the smallest physical footprints and lowest power losses in the market. Handles
and shafts are not included.

— —
OTDC100...250_11 IEC ordering information
Rated operational current [A] Number of Number of Single package
Voltage [Vdc] DC-21B Circuits Circuit1 poles Type2 Order code
Front operated, mechanism between the poles
1000 100 1 2a, 2b 2 OTDC100E11 1SCA125821R1001
1000 160 1 2a, 2b 2 OTDC160E11 1SCA123745R1001
1000 200 1 2a, 2b 2 OTDC200E11 1SCA125626R1001
1000 250 1 2a, 2b 2 OTDC250E11 1SCA125865R1001
1000 100 2 4a, 4c 4 OTDC100E22 1SCA125824R1001
1000 160 2 4a, 4c 4 OTDC160E22 1SCA125844R1001
1000 200 2 4a, 4c 4 OTDC200E22 1SCA125856R1001
1000 250 2 4a, 4c 4 OTDC250E22 1SCA125869R1001
1000 100 3 7a, 7e 6 OTDC100E33 1SCA149066R1001
1000 160 3 7a, 7e 6 OTDC160E33 1SCA149065R1001
1000 200 3 7a, 7e 6 OTDC200E33 1SCA149067R1001


UL ordering information
Rated operational current [A] Number of Number of Single package
Voltage [Vdc] UL98B IEC60947-3 Circuits Circuit1 poles Type2 Order code
Front operated, mechanism between the poles
1000 100 100 1 2a, 2b 2 OTDC100U11 1SCA123957R1001
1000 200 200 1 2a, 2b 2 OTDC200U11 1SCA123767R1001
1000 100 100 2 4a, 4c 4 OTDC100U22 1SCA126180R1001
1000 200 200 2 4a, 4c 4 OTDC200U22 1SCA126129R1001
1000 100 100 3 7a, 7e 6 OTDC100U33 1SCA149069R1001
1000 200 200 3 7a, 7e 6 OTDC200U33 1SCA149090R1001
1
Please see floating circuit on page 9-91 and grounded circuits from page 9-106 – 9-107. Single circuit 1a and double circuit 3 with connection bar kit
accessories.
2
Phase barriers are included in types OTDC100...250_22/33 - installation mandatory.
You can find the accessories starting from page 9-98.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-89


OTDC S2.0-Series 100…250A
Ordering information, IEC and UL

Robust DC switch-disconnector for up to 1500V DC applications covering 100-250A current range. The new
design has a more compact size, higher efficiency and higher performance.
The two-pole 1500V DC concept helps manufacturers improve system efficiency, reducing switch power losses
up to 75%. The physical footprint is up to 70% smaller than other solutions in the market. The compact size of
the new OTDC range makes it possible for manufacturers to reduce the size of enclosures. Handles, shafts or
— other hardware are not included.
OTDC100...250_GV11


IEC ordering information
Rated
operational Number Number
Voltage Current [A] of of Single package Bulk package
[Vdc] DC-21B DC-PV2 Circuits Circuit1 poles Type2 Order code Type3 Order code
Front operated, mechanism between the poles
1500 100 100 1 2a, 2b 2 OTDC100GV11 1SCA161932R1001 OTDC100GV11/280 1SCA162002R1001
1500 160 100 1 2a, 2b 2 OTDC160GV11 1SCA161933R1001 OTDC160GV11/280 1SCA162004R1001
1500 200 100 1 2a, 2b 2 OTDC200GV11 1SCA161938R1001 OTDC200GV11/280 1SCA162005R1001
1500 250 100 1 2a, 2b 2 OTDC250GV11 1SCA161996R1001 OTDC250GV11/280 1SCA162007R1001
1500 100 100 2 4a, 4c 4 OTDC100GV22 1SCA161976R1001 – –
1500 160 100 2 4a, 4c 4 OTDC160GV22 1SCA161985R1001 – –
1500 200 100 2 4a, 4c 4 OTDC200GV22 1SCA161989R1001 – –
1500 250 100 2 4a, 4c 4 OTDC250GV22 1SCA161939R1001 – –
Side operated, mechanism at the end of the switch
1500 100 100 1 2a, 2b 2 OTDC100GV02S 1SCA161974R1001 – –
1500 160 100 1 2a, 2b 2 OTDC160GV02S 1SCA161982R1001 – –
1500 200 100 1 2a, 2b 2 OTDC200GV02S 1SCA161986R1001 – –
1500 250 100 1 2a, 2b 2 OTDC250GV02S 1SCA161995R1001 – –


UL ordering information
Rated
operational Number Number
Voltage Current [A] of of Single package Bulk package
[Vdc] UL98B IEC60947-3 Circuits Circuit1 poles Type2 Order code Type3 Order code

Front operated, mechanism between the poles


1500 100 160 1 2a, 2b 2 OTDC100UGV11 1SCA161978R1001 OTDC100UGV11/280 1SCA162003R1001
1500 200 250 1 2a, 2b 2 OTDC200UGV11 1SCA161991R1001 OTDC200UGV11/280 1SCA162006R1001
1500 250 250 1 2a, 2b 2 OTDC250UGV11 1SCA161942R1001 OTDC250UGV11/280 1SCA162008R1001
1500 100 160 2 4a, 4c 4 OTDC100UGV22 1SCA161981R1001 – –
1500 200 250 2 4a, 4c 4 OTDC200UGV22 1SCA161994R1001 – –
1500 250 250 2 4a, 4c 4 OTDC250UGV22 1SCA162001R1001 – –

Side operated, mechanism at the end of the switch


1500 100 160 1 2a, 2b 2 OTDC100UGV02S 1SCA161977R1001 – –
1500 200 250 1 2a, 2b 2 OTDC200UGV02S 1SCA161990R1001 – –
1500 250 250 1 2a, 2b 2 OTDC250UGV02S 1SCA161940R1001 – –
* Please consult us for 1000Vdc types
1
Please see floating circuit on page 9-91 and the grounded circuits on page 9-106 - single circuit 1a and double circuit 3 with connection bar kit accessories.
2
Phase barriers are included to pole configurations _22/_02 - Installation mandatory.
3
Bulk package includes 280pcs of switches in FIN-pallet (LxWxH) 1200mm x 1000mm x 1200mm. The bulk package contains only switches and one
installation instruction.
You can find the accessories starting from page 9-98.
9-90 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


OTDC S2.0-Series 100…250A for higher short-circuit currents
Ordering information, IEC and UL

Robust DC switch-disconnector for up to 1500V DC applications covering 100-250A current range. These new
switches have higher short-circuit ratings. Handles and shafts are not included.

IEC ordering information



Number Number
OTDC100...250_GV11-ESS Rated operational current [A] of Single package
Voltage of
[Vdc] DC-21B DC-PV2 circuits Circuit1 poles Type Order code
Front operated, mechanism between the poles
1500 100 100 1 2a, 2b 2 OTDC100GV11-ESS 1SCA161975R1001
1500 160 100 1 2a, 2b 2 OTDC160GV11-ESS 1SCA161983R1001
1500 200 100 1 2a, 2b 2 OTDC200GV11-ESS 1SCA161987R1001
1500 250 100 1 2a, 2b 2 OTDC250GV11-ESS 1SCA161997R1001

UL ordering information

Number Number
Rated operational current [A] of of Single package
Voltage [Vdc] UL98B IEC60947-3 circuits Circuit1 poles Type Order code
Front operated, mechanism between the poles
1500 100 160 1 2a, 2b 2 OTDC100UGV11-ESS 1SCA161979R1001
1500 200 250 1 2a, 2b 2 OTDC200UGV11-ESS 1SCA161992R1001
1500 250 250 1 2a, 2b 2 OTDC250UGV11-ESS 1SCA161999R1001
* Please consult us for 1000 Vdc types
1
Please see the floating circuit from page 9-91 and the grounded circuits from page 9-106 and 9-107- single circuit 1a and double circuit 3 with
connection bar kit accessories.
You can find the accessories starting from page 9-98.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-91


OTDC S1.0 and S2.0 circuits
Ordering information, IEC and UL


Circuit 2a,2a,2b
Single circuit 2b

Output 2- (+)

Output 2- (+)
Output 1+ (-)

Output 1+ (-)

Output 1+ (-)

Output 2- (+)
2-pole, 4-wire, 1-circuit
LOAD

2 4

1 3

+( –) –(+)

2-pole, 4-wire, 1-circuit


REVERSED SUPPLY
+( –) –(+)

Input 2- (+)
Input 1+ (-)
Input 2- (+)
Input 1+ (-)

Input 2- (+)
Input 1+ (-)
2 4

1 3

LOAD

Output 1+ (-)

Output 1- (+)

Output 2+ (-)

Output 2- (+)

Circuit
Double 4a,
circuit 4a,4c
4c
4-pole, 4-wire, 2-circuit
4-pole, 4-wire, 2-circuit REVERSED SUPPLY
LOAD LOAD +(–) –(+) +(–) –(+)

2 4 6 8 2 4 6 8

1 3 5 7 1 3 5 7

LOAD LOAD
+(–) –(+) +(–) –(+)

Circuit 7a, 7c
Input 2+ (-)

Input 2- (+)
Input 1+ (-)

Input 1- (+)


Triple circuit 7a, 7e
Output 1+ (-)

Output 1- (+)

Output 3+ (-)
Output 2+ (-)

Output 3- (+)
Output 2- (+)

6-pole, 12-wire, 3-circuit


REVERSED SUPPLY
6-pole, 12-wire, 3-circuit +(–) –(+) +(–) –(+) +(–) –(+)
LOAD LOAD LOAD

2 4 6 8 10 12 2 4 6 8 10 12

1 3 5 7 9 11 1 3 5 7 9 11

LOAD LOAD LOAD


+(–) –(+) +(–) –(+) +(–) –(+)
Input 2+ (-)
Input 1+ (-)

Input 1- (+)

Input 3+ (-)
Input 2- (+)

Input 3- (+)
9-92 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Overview of product range OTDC M-Series
Type codes and pole configuration table


Explanation of the types OTDC M-Series from 315A up to 1000A (IEC) and 250A up to 1000A (UL98B)

OTDC 400 UF V 11 S -ESS

ABB brand Application


DC switch-disconnector Blank = Rated short-time withstand
current 10kA
ESS = Rated condition short-circuit
Switch size / Ampere rating current >10kA
IEC = 315A, 400A, 500A, 630A, 800A, 1000A
UL = 250A, 320A, 400A, 600A, 800A, 1000A
Operation mode
Blank = Front operation (handle not included)
Standard S = Side operation (handle not included)
F = IEC 60947
UF = UL98B and IEC60947
Number of poles
11 = Two poles, mechanism between the poles
Voltage 02 = Two poles, mechanism at the end of the switch
Blank = 1000Vdc 22 = Four poles, mechanism between the poles
V = 1500Vdc 33 = Six poles, mechanism between the poles

— — — —
Configuration 02 Configuration 11 Configuration 22 Configuration 33
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-93


OTDC M-Series UL
Technical data

— —
OTDC250...600UF_11 OTDC800...1000UF_22

Technical data in accordance to UL98B for photovoltaic disconnect switches OTDC250U_…1000UF_


Suitable for use in photovoltaic systems in accordance with Article 690 of the NEC.
Switch size OTDC250UF_ OTDC320UF_ OTDC400UF_ OTDC600UF_ OTDC800UF_22 OTDC1000UF_22
UL Listed Standard UL98B UL98B UL98B UL98B UL98B UL98B
Rated ambient temperature °C -20…+50 -20…+50 -20…+50 -20…+50 -20…+50 -20…+50
1 circuit 2P (1P+, 1P-) A 250 320 400 600 8002 10002
1000 V
2 circuits 4P (2P+, 2P-) A 250 320 400 600 - -
Rated current1
1 circuit 2P (1P+, 1P-) A 250 320 400 600 8002 10002
1500 V
2 circuits 4P (2P+, 2P-) A 250 320 400 600 - -
Short circuit rating
10 10 10 10 10 10
Required 1500 V kA
Any Any Any Any Any Any
protection3
Mechanical lug OZXA 402 OZXA 402 OZXA 402 OZXA 604 OZXA 804 OZXA 804
2x AWG 2x AWG 2x AWG 4x AWG 4x AWG 4x AWG
Wire range
6-300MCM 6-300MCM 6-300MCM 6-300MCM 2-600MCM 2-600MCM
lb-
Tightening torque 275 275 275 275 500 500
in.
Technical data
according to IEC See IEC table for type OTDC315F_ OTDC400F_ OTDC500F_ OTDC630F_ OTDC800F_22 OTDC1000F_22
60947
1
For more detailed derating please consult us. Installation condition may influence on the derating. The given deratings are references based on specific test setup.
2
4-pole-types with 2-poles in parallel _22 models, OTDCKIT800FS11 is included to the package and installation is mandatory
3
Any suitable PV fuse or PV circuit breaker
9-94 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


OTDC M-Series for higher short-circuit currents UL
Technical data

— —
OTDC250...400UF_11-ESS OTDC800...1000UF_22-ESS


Technical data in accordance to UL98B for photovoltaic disconnect switches OTDC250_…1000UF_ -ESS
Suitable for use in photovoltaic systems in accordance with article 690 of the NEC.
OTDC OTDC OTDC OTDC OTDC
Switch size 250UF_-ESS 320UF_-ESS 400UF_-ESS 800UF_22-ESS 1000UF_22-ESS
UL listed Standard UL98B UL98B UL98B UL98B UL98B
Rated ambient temperature
°C -20…+50˚C -20…+50˚C -20…+50˚C -20…+50˚C -20…+50˚C
without de-rating1
1000 V A 250 320 400 800 3
10003
Rated current 1 circuit 2P
1500 V A 250 320 400 800 3
10003
Short-circuit rating kA 10 10 10 40 40
1500 V R.M.S. -value
Required protection Any4 Any4 Any4 Any4 Any4
Short-circuit rating 1500 V kA 30 30 30 - -
Required protection Max. ETI fuse size gPV, L/R= 1 ms A 4002 4002 4002 - -
Mechanical lug OZXA 402 OZXA 402 OZXA 402 OZXA 804 OZXA 804
2x AWG 2x AWG 2x AWG 4x AWG 4x AWG
Wire range MCM
6-300MCM 6-300MCM 6-300MCM 2-600MCM 2-600MCM
Terminal tightening torque lb-in. 275 275 275 500 500
Technical data according to OTDC OTDC OTDC OTDC OTDC
See IEC table for type
IEC 60947 315F_-ESS 400F_-ESS 500F_-ESS 800F_22-ESS 1000F_22-ESS
1
For more detailed derating please consult us. Installation condition may have an influence on the derating. The given deratings are references based on specific test setup.
2
Fuse manufacturer, size and type: ETI, 400A, [Link] 004110 followed by 632, 637 or 642. More details from the fuse manufacturer catalog.
3
4-pole-types with 2-poles in parallel _22 models, OTDCKIT800FS11 is included in the package and installation is mandatory
4
Any suitable PV fuse or PV circuit breaker
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-95


OTDC M-Series 250…1000A
Ordering information, UL

Robust DC switch-disconnector for up to 1500V DC applications. The new design has a more compact size,
higher efficiency and performance. The two-pole 1500V DC design that reduces switch power losses up to
50%. The physical footprint is up to 80% smaller than other solutions in the market. Handles and shafts are
not included.

Rated operational
— current [A] Single package
OTDC 250...600UF_11 Number of Number of
Voltage [Vdc] UL98B IEC60947-3 circuits Circuit1 poles Type2 Order code

Front operated, mechanism between the poles


1000 250 315 1 2a, 2b 2 OTDC250UF11 1SCA158160R1001
1000 320 400 1 2a, 2b 2 OTDC320UF11 1SCA158184R1001
1000 400 500 1 2a, 2b 2 OTDC400UF11 1SCA158209R1001
1000 600 630 1 2a, 2b 2 OTDC600UF11 1SCA158233R1001
1000 800 800 1 6c, 6g 4 OTDC800UF22 1SCA161282R1001
1000 1000 1000 1 6c, 6g 4 OTDC1000UF22 1SCA161290R1001
1000 250 315 2 4a, 4c 4 OTDC250UF22 1SCA158292R1001
1000 320 400 2 4a, 4c 4 OTDC320UF22 1SCA158296R1001
1000 400 500 2 4a, 4c 4 OTDC400UF22 1SCA158300R1001
1000 600 630 2 4a, 4c 4 OTDC600UF22 1SCA158304R1001
1500 250 800 1 2a, 2b 2 OTDC250UFV11 1SCA158166R1001
1500 320 630 1 2a, 2b 4 OTDC320UFV11 1SCA158190R1001
1500 400 800 1 2a, 2b 4 OTDC400UFV11 1SCA158215R1001
1500 600 315 1 2a, 2b 2 OTDC600UFV11 1SCA158239R1001
1500 800 800 1 6c, 6g 4 OTDC800UFV22 1SCA161284R1001
1500 1000 1000 1 6c, 6g 4 OTDC1000UFV22 1SCA161292R1001
1500 250 315 2 4a, 4c 4 OTDC250UFV22 1SCA158293R1001
1500 320 400 2 4a, 4c 4 OTDC320UFV22 1SCA158297R1001
1500 400 500 2 4a, 4c 4 OTDC400UFV22 1SCA158301R1001
1500 600 630 2 4a, 4c 4 OTDC600UFV22 1SCA158305R1001

Side operated, mechanism at the end of the switch


1000 250 315 1 2a, 2b 2 OTDC250UF02S 1SCA161224R1001
1000 320 400 1 2a, 2b 2 OTDC320UF02S 1SCA161228R1001
1000 400 500 1 2a, 2b 2 OTDC400UF02S 1SCA161234R1001
1000 600 630 1 2a, 2b 2 OTDC600UF02S 1SCA161258R1001
1500 250 315 1 2a, 2b 2 OTDC250UFV02S 1SCA161243R1001
1500 320 400 1 2a, 2b 2 OTDC320UFV02S 1SCA161249R1001
1500 400 500 1 2a, 2b 2 OTDC400UFV02S 1SCA161256R1001
1500 600 630 1 2a, 2b 2 OTDC600UFV02S 1SCA161264R1001
1
Circuit connection 6c, 6g - Connection bar kit OTDCKIT800FS11 included with the package - Installation mandatory
Please see floating circuit on page 9-97 and the grounded circuits on page 9-106 – 9-107. Single circuit 1a and double circuit 3 with connection bar kit
accessories.
2
Phase barriers are included to pole configurations _22/_02 - Installation mandatory.
You can find the accessories starting from page 9-98.
9-96 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


OTDC M-Series 250…1000A for higher short-circuit current
Ordering information, IEC and UL

Robust DC switch-disconnector for up to 1500V DC applications covering 315-1000A (IEC) and 250-1000A (UL)
current range. The new design offers higher short-circuit ratings for the OTDC switches up to 100kA. Handles
and shafts are not included.

IEC ordering information


Rated operational

current [A] Single package
OTDC315_630_F_11-ESS Number Number of
Voltage [Vdc] DC-21B DC-PV2 of circuits Circuit1 poles Type Order code

Front operated, mechanism between the poles


1000 315 315 1 2a, 2b 2 OTDC315F11-ESS 1SCA158173R1001
1000 400 400 1 2a, 2b 2 OTDC400F11-ESS 1SCA158197R1001
1000 500 500 1 2a, 2b 2 OTDC500F11-ESS 1SCA158221R1001
1000 630 500 1 2a, 2b 2 OTDC630F11-ESS 1SCA158245R1001
1000 800 - 1 6c, 6g 4 OTDC800F22-ESS 1SCA161279R1001
1000 1000 - 1 6c, 6g 4 OTDC1000F22-ESS 1SCA161287R1001
1500 315 315 1 2a, 2b 2 OTDC315FV11-ESS 1SCA158179R1001
1500 400 400 1 2a, 2b 2 OTDC400FV11-ESS 1SCA158203R1001
1500 500 500 1 2a, 2b 2 OTDC500FV11-ESS 1SCA158227R1001
1500 630 500 1 2a, 2b 2 OTDC630FV11-ESS 1SCA158251R1001
1500 800 - 1 6c, 6g 4 OTDC800FV22-ESS 1SCA161281R1001
1500 1000 - 1 6c, 6g 4 OTDC1000FV22-ESS 1SCA161289R1001

UL ordering information
Rated operational
current [A] Single package
Number Number of
Voltage [Vdc] UL98B IEC60947-3 of circuits Circuit1 poles Type Order code

Front operated, mechanism between the poles


1000 250 315 1 2a, 2b 2 OTDC250UF11-ESS 1SCA158161R1001
1000 320 400 1 2a, 2b 2 OTDC320UF11-ESS 1SCA158185R1001
1000 400 500 1 2a, 2b 2 OTDC400UF11-ESS 1SCA158210R1001
1000 800 800 1 6c, 6g 4 OTDC800UF22-ESS 1SCA161283R1001
1000 1000 1000 1 6c, 6g 4 OTDC1000UF22-ESS 1SCA161291R1001
1500 250 800 1 2a, 2b 2 OTDC250UFV11-ESS 1SCA158167R1001
1500 320 630 1 2a, 2b 4 OTDC320UFV11-ESS 1SCA158191R1001
1500 400 800 1 2a, 2b 4 OTDC400UFV11-ESS 1SCA158216R1001
1500 800 800 1 6c, 6g 4 OTDC800UFV22-ESS 1SCA161285R1001
1500 1000 1000 1 6c, 6g 4 OTDC1000UFV22-ESS 1SCA161293R1001
1
Circuit connection 6c, 6g - Connection bar kit OTDCKIT800FS11 included with the package - Installation mandatory
Please see floating circuit on page 9-97 and the grounded circuits on page 9-106 – 9-107. Single circuit 1a and double circuit 3 with connection bar kit
accessories.
You can find the accessories starting from page 9-98.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-97


OTDC M circuits IEC and UL
Ordering information, IEC and UL


Single circuit 2a, 2b
Circuit 2a, 2b
2-pole, 4-wire, 1-circuit

Output 1+ (-)

Output 2- (+)
Output 1+ (-)

Output 2- (+)
Output 1+ (-)
Output 1+ (-)

Output 2- (+)
Output 2- (+)
LOAD

2 4

1 3

+( –) –(+)

2-pole, 4-wire, 1-circuit


REVERSED SUPPLY
+( –) –(+)

Input 2- (+)
Input 1+ (-)

Input 2- (+)
Input 1+ (-)

Input 2- (+)
Input 1+ (-)

Input 2- (+)
Input 1+ (-)
2 4

1 3

LOAD


Single circuit 6c, 6g

Output 2- (+)
Output 1+ (-)
4-pole, 4-wire 4-pole, 4-wire 1pcs of OTDCKIT800FS11
1-circuit 1-circuit
SUPPLY REVERSED SUPPLY
+(–) –(+) LOAD

2 4 6 8 2 4 6 8

1 3 5 7
1 3 5 7

LOAD
+(–) –(+)
Input 2- (+)
Input 1+ (-)


Output 1+ (-)

Output 1- (+)

Output 2+ (-)

Output 2- (+)

Double circuit
Circuit 4a,4a,
4c4c
4-pole, 4-wire, 2-circuit
4-pole, 4-wire, 2-circuit REVERSED SUPPLY
LOAD LOAD +(–) –(+) +(–) –(+)

2 4 6 8 2 4 6 8

1 3 5 7 1 3 5 7

LOAD LOAD
+(–) –(+) +(–) –(+)
Circuit 7a, 7c
Input 2+ (-)

Input 2- (+)
Input 1+ (-)

Input 1- (+)


Triple circuit 7a, 7e
Output 1+ (-)

Output 2+ (-)

Output 3+ (-)
Output 2- (+)
Output 1- (+)

Output 3- (+)

6-pole, 12-wire, 3-circuit


REVERSED SUPPLY
6-pole, 12-wire, 3-circuit +(–) –(+) +(–) –(+) +(–) –(+)
LOAD LOAD LOAD

2 4 6 8 10 12 2 4 6 8 10 12

1 3 5 7 9 11 1 3 5 7 9 11

LOAD LOAD LOAD


+(–) –(+) +(–) –(+) +(–) –(+)
Input 2+ (-)
Input 1+ (-)

Input 3+ (-)
Input 1- (+)

Input 3- (+)
Input 2- (+)
9-98 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


DC switch-disconnectors accessory guide
XS-Series

1. Switch-disconnector Please note that not all listed accessories are automatically
2. Shaft included in your order.
3. Selector handle (options for direct mount or external See next page for recommendations.
mount with a shaft available)
4. Legend plate

2
3


Base mounted


Door mounted
3


NOTE: The information in
this image applies to
both IEC and UL versions
of the depicted product.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-99


DC switch-disconnectors accessory guide
S and M-Series

1. Switch-disconnector Please note that not all listed accessories are automatically
2. Shaft included in your order.
3. Pistol handle See next page for recommendations.
4. Direct mount handle
5. Phase barrier
6. Connection bar
7. Shroud
8. Auxiliary contact
9. Mechanical lug
10. Mechanical & Electrical interlock

7
5

2
3
4

10
9-100 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Ordering information for accessories IEC and UL
Handle knobs

Handle knobs for base and DIN rail mounted switches


Mounting directly to the switch, no shaft needed, for base and DIN-rail mounted switches. Padlockable with one padlock
with bail diameter 5 mm, see the table below. OTDC16...32F_ types already include knob handles in the delivery. For
— OTDC16...32U_ types, knob handles need to be ordered separately.
OHBS1

Color Handle length [mm] Type Order code

— Suitable for switches OTDC16…32_


OHRS2 Black 31 OHBS1 1SCA109087R1001
Black 31 OHBS1/1 1SCA109088R1001
Red 31 OHRS1 1SCA109095R1001
Red 31 OHRS1/1 1SCA109096R1001

Black 40 OHBS2 1SCA109089R1001
OHRS3
Black 40 OHBS2/1 1SCA109090R1001
Red 40 OHRS2 1SCA108598R1001
Red 40 OHRS2/1 1SCA108599R1001
Black 39 OHBS3 1SCA108320R1001
Black 39 OHBS3/1 1SCA108319R1001
Red 39 OHRS3 1SCA108667R1001
Red 39 OHRS3/1 1SCA108688R1001

Special information for handle knobs

Handle type Padlockable Shaft through the handle 45 mm cut-out enable1


OHBS1_, OHRS1_ No No Yes
OHBS2_, OHRS2_ Yes No Yes
OHBS3_, OHRS3_ No No Yes
1
In I-position, the handle shall remain within the cut-out height
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-101


Ordering information for accessories IEC and UL
Selector handles and shafts


Selector handles, for door mounted OTDC16…32_T
Indication I-O and ON-OFF. No separate shaft needed.

Color Padlocking Degree of protection Type Order code


Snap-on mounting, door drilling 22,5 mm, for OTDC16…32_T

Black No padlocking IP54, NEMA 1 OHBS1PH 1SCA105211R1001
OHBS3PH
Red-Yellow No padlocking IP54, NEMA 1 OHYS1PH 1SCA105294R1001
Black Yes with 1 padlock IP54, NEMA 1 OHBS3PH 1SCA105236R1001
Red-Yellow Yes with 1 padlock IP54, NEMA 1 OHYS3PH 1SCA105327R1001
Black Yes with max.3 padlocks IP65, NEMA 1, 3R, 12 OHBS2PJ 1SCA105231R1001
Red-Yellow Yes with max.3 padlocks IP65, NEMA 1, 3R, 12 OHYS2PJ 1SCA105322R1001
Screw mounting, hole distance 36 mm, for OTDC16…32_T

OHBS2PJ Black No padlocking IP54, NEMA 1 OHBS1RH 1SCA105212R1001
Red-Yellow No padlocking IP54, NEMA 1 OHYS1RH 1SCA105295R1001
Black Yes with 1 padlock IP54, NEMA 1 OHBS3RH 1SCA105237R1001
Red-Yellow Yes with 1 padlock IP54, NEMA 1 OHYS3RH 1SCA105328R1001
Black Yes with max.3 padlocks IP651, NEMA 1, 3R, 12 OHBS2RJ 1SCA105232R1001
Red-Yellow Yes with max.3 padlocks IP651, NEMA 1, 3R, 12 OHYS2RJ 1SCA105323R1001

1
hole distance 36/48 mm
OHYS3RH

Selector handles for base and DIN-rail mounted OTDC16…32_
Indication I-O and ON-OFF, for shaft diameter 6 mm, door drilling 22.5 mm. Shafts are not included

Color Padlocking and door interlock Degree of Protection Type Order code
Black No padlocking IP54, NEMA 1 OHBS1AH 1SCA102680R1001

OHYS2RJ Black No padlocking, door interlocking in ON-position IP54, NEMA 1 OHBS1AH1 1SCA105210R1001
Black With 1 padlock (bail diameter 5…6.3 mm) IP54, NEMA 1 OHBS3AH 1SCA105234R1001
With 1 padlock (bail diameter 5…6.3 mm), door
Black IP54, NEMA 1 OHBS3AH1 1SCA105235R1001
interlocking in ON-position
With max.3 padlocks (bail diameter 5…8mm),
Black IP65, NEMA 1, 3R, 12 OHBS2AJ 1SCA105213R1001
door interlocking in ON-position, defetable
With max.3 padlocks (bail diameter 5…8mm),
— Black IP65, NEMA 1, 3R, 12 OHBS2AJ1 1SCA105215R1001
door interlocking in ON-position
OHBS3
Selector handle with metal hasp
With max.3 padlocks (bail diameter 5…8mm),
Black IP65, NEMA 1, 3R, 12 OHBS2AJEH 1SCA108230R1001
door interlocking in ON-position, defetable
With max.3 padlocks (bail diameter 5…8mm),
Black IP65, NEMA 1, 3R, 12 OHBS2AJ1EH 1SCA105217R1001
door interlocking in ON-position, non-defetable
Door interlocking in ON-position prevents the door from opening when the handle is in ON-position. This can be defeated in IP65 types to allow
— authorized personnel access for inspection. The padlocked handle is not defeatable.
OHBS2

Shafts for selector handles

Shaft length
[mm] H [mm] Type Order code
Suitable for switches OTDC16…32_ shaft diameter 6 mm
85 OXS6X85 1SCA101647R1001
105 OXS6X105 1SCA108043R1001
— 120 OXS6X120 1SCA101654R1001
OXS6X_ 130 OXS6X130 1SCA101655R1001
160 OXS6X160 1SCA101656R1001
180 OXS6X180 1SCA101659R1001
250 OXS6X250 1SCA101660R1001
9-102 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Ordering information for accessories IEC and UL
Handles


Direct mount handles for front operated OTDC switch-disconnectors
Indication Test-OFF-ON/Test-O-I. Padlockable with three padlocks in OFF-position. Includes shaft and mechanism cover.

Handle
length
Color [mm] Suitable for switches Type Order code
— Black OTDC S1.0 - OTDC100…250E_, OTDV250EK 1SCA127390R1001
OTDV200GK
65
Red-Yellow OTDC100…200U_ OTDVY250EK 1SCA127391R1001
OTDC S2.0 - OTDC100…250G_,
Black 65 OTDV200GK 1SCA161864R1001
OTDC100…250UG_
Black 95 OTDC M - OTDC315…1000F_, OTDV400FK1 1SCA157315R1001
Black 145 OTDC250…1000UF_ 1 OTDV400FK2 1SCA157316R1001
1
Recommend length: 95 mm for 2-pole configuration, 145 mm for 4- and 6-pole configurations.


— Pistol handles OH_ handles for front operation: IP 65, NEMA 1,3R, 12
OTDV400FK1
Padlockable with three padlocks in OFF-position, door interlock in ON-position. Screw fixing from the back side of the
handle ensures double insulation.

Handle
length Shaft
Color [mm] diameter Suitable for switches Type Order code
Indication in types OHB and OHY: I-0, ON-OFF, in types OHG: I-0
Black 65 6 OTDC S1.0 - OTDC100…250E_, OHB65J6 1SCA022380R9660

OHB_ Red-Yellow 65 6 OTDC100…245U_ OHY65J6 1SCA022380R9820
OTDC S2.0 - OTDC100…250G_,
Grey 65 6 OTDC100…250UG_ OHG65J6 1SCA022380R9740
Black 95 12 OHB95J12 1SCA022381R0830
Red-Yellow 95 12 OHY95J12 1SCA022381R1050
Grey 95 12 OHG95J12 1SCA022381R0910
Black 125 12 OHB125J12 1SCA022381R1560
OTDC M2.0 - OTDC315…1000F_,
Yellow-red 125 12 OHY125J12 1SCA022381R1720
OTDC250…1000UF_
Grey 125 12 OHG125J12 1SCA022381R1640
Black 145 12 OHB145J12 1SCA022381R2110
Yellow-red 145 12 OHY145J12 1SCA022381R2370
Grey 145 12 OHG145J12 1SCA022381R2290
Indication: Test-OFF-ON/Test-0-I
OTDC S1.0 - OTDC100…250E_,
OTDC100…245U_
Black 65 6 OHB65J6T 1SCA022399R8110
OTDC S2.0 - OTDC100…250G_,
OTDC100…250UG_
Black 95 12 OTDC M2.0 - OTDC315…1000F_, OHB95J12T 1SCA022736R1750
Black 125 12 OTDC250…1000UF_ OHB125J12T 1SCA022652R2220
Door interlocking in ON-position prevents the door from opening when the handle is in ON-position. This can be defeated in IP65 types to allow
authorized personnel access for inspection. NEMA 4, 4x pistol handles available on request. Handles padlockable in all positions available on request.

Stainless steel pistol handles OHM_ for front operation: IP 66, NEMA 4X
IP66 (NEMA 4X). Material: AISI 316. Padlockable with 3 padlocks in the OFF-position, door interlock in the ON-position.

Handle
length
Color [mm] Shaft diameter Suitable for switches Type Order code
Indication in types: I-0, ON-OFF
OTDC S1.0 - OTDC100…250E_, OT-
DC100…245U_
Grey                 65 6 OHM65L6 1SCA022739R1070
OTDC S2.0 - OTDC100…250G_, OT-
DC100…250UG_
OTDC M2.0 - OTDC315…1000F_, OT-
Grey                 125 12 OHM125L12 1SCA022739R1150
DC250…1000UF_
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-103


Ordering information for accessories IEC and UL
Handles and shafts


Pistol handles OH_ handles for side operation: IP 65, NEMA 1,3R, 12
For mounting on the side of the enclosure. Padlockable with three padlocks in OFF-position, door interlock in ON-
position. The position indications are rotated 90°.

Handle
— length
OHB_ Color [mm] Shaft diameter Suitable for switches Type Order code
Indication in types OHB and OHY: I-0/ON-OFF

Black 65 6 OHB65J6E00S 1SCA022382R9850


OTDC S2.0 - OTDC100…250G_,
OTDC100…250UG_
Red-yellow 65 6 OHY65J6E00S 1SCA022382R9930

OTDC M2.0 - OTDC315…630F_,


Black 145 12 OHB145J12E00S 1SCA022679R9700
OTDC250…600UF_
Indication in type OHB : Test/I-O/ON-OFF

OTDC S2.0 - OTDC100…250G_,


Black 65 6 OHB65J6TE00S 1SCA109016R1001
OTDC100…250UG_


Shafts for pistol handles

Mounting depth H [mm]


Shaft length [mm] OTDC S1.0 OTDC S2.0 Type Order code

Suitable for switches OTDC S1.0 and OTDC S2.0, shaft diameter 6 mm
130 109…174 120...188 OXP6X130 1SCA022057R0570
— 150 129…194 140...208 OXP6X150 1SCA022295R5600
OXP6X
161 140…205 151...219 OXP6X161 1SCA022067R1760
210 189…254 200...268 OXP6X210 1SCA022295R6080

Suitable for switches OTDC M - OTDC315…1000F_, OTDC250…1000UF_, shaft diameter 12 mm


166 146…226 – OXP12X166 1SCA022325R7100
185 165…255 – OXP12X185 1SCA022325R6710
H 250 230…310 – OXP12X250 1SCA022325R6980
S06054

280 260…340 – OXP12X280 1SCA022137R5140


325 305…385 – OXP12X325 1SCA022042R5810

395 445…525 – OXP12X395 1SCA022042R5990
OXP_X_
465 439…519 – OXP12X465 1SCA022042R6020
535 515…595 – OXP12X535 1SCA022042R6110
Longer shafts available on request
Recommend shafts: 210 mm shaft for OTDC S1.0 and S2.0-Series, 185mm shaft for OTDC M-Series.
9-104 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Ordering information for accessories IEC and UL
Phase barriers and terminal shroud kits


Phase barrier kit
Plastic phase separators for maintaining 1" clearance between the phases without terminal shrouds. Snap-on mounting.
Phase barriers included as standard in OTDC switches with pole configuration 02/20/22/33, installation is mandatory.

Pieces/
Color Suitable for switches Type Order code Package
OTDC S1.0 - OTDC100…250E_,
White OTDCB250/2 1SCA148901R1001 2
OTDC100…200U_

OTDC S2.0 - OTDC100…250G_,
OTDCB250/2 Grey OTDCB200G/2 1SCA161883R1001 2
OTDC100…200UG_
OTDC M - OTDC315…1000F_,
Grey OTDCB400F/2 1SCA157314R1001 2
OTDC250…1000UF_


Terminal shroud kit
— Plastic terminal shrouds. The terminal shroud kits for OTDC S2.0 and OTDC M-Series can be used with UL mechanical lugs.
OTDCB200G/2
Pieces/
Color Suitable for switches Type Order code Package
Grey OTDC S1.0 - OTDC100…250E_, OTS250G1L 1SCA022715R5340 1
Transparent OTDC100…245U_ OTS250T1L 1SCA022726R0640 1
OTDC S2.0 - OTDC100…250G_,
Grey OTDCS200GG1 1SCA161884R1001 1
OTDC100…250UG_
Grey OTDC M - OTDC315…800F_, OTDCS400FG1 1SCA157308R1001 1
Transparent OTDC250…600UF_ OTDCS400FT1 1SCA157309R1001 1


OTDCB400F/2


OTS250G1L


OTS250T1L


OTDCS200GG1


OTDCS400FG1
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-105


Ordering information for accessories IEC and UL
Connection bar kits and circuits


Connection bar kits
The kits include the necessary mounting hardware. The kits include the necessary mounting hardware. Grounded circuits 1a
and 3 can be created by installing connection bar kits to OTDC switches.


OEZXY91 Pieces/
Suitable for switches Type Order code Package
OTDC100…200U_11 OEZXY91 1SCA125290R1001 1
OTDC S1.0 OTDC100…250E_22,
OTDCKIT250S11 1SCA148902R1001 1
OTDC100…200U_22

OTDC100...250_G_11 OTDCKIT250GS101 1SCA161881R1001 1
OTDCKIT250S11 OTDC S2.0
OTDC100...250_G_22/02S OTDCKIT250GS11 1SCA161882R1001 1
OTDC250…400-F_11 OTDCKIT400FS101 1SCA157317R1001 1
OTDC600...630UF_11 OTDCKIT600FS101 1SCA157319R1001 1
OTDC M OTDC250…400-F_22/02S OTDCKIT400FS11 1SCA157318R1001 2
— OTDC600...630UF_22/02S OTDCKIT600FS11 1SCA157320R1001 2
OTDCKIT250GS11
OTDC800...1000-F_22 OTDCKIT800FS111 1SCA160635R1001 4
1
Connection bar kit OTDCKIT800FS11 included with the package - Installation mandatory
See grounded circuits 1a and 3 from pages 9-106 – 9-107.


OTDCKIT250GS101


OTDCKIT400FS101


OTDCKIT600FS101


OTDCKIT400FS11


OTDCKIT600FS11


OTDCKIT800FS11
9-106 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Ordering information for accessories IEC and UL
Connection bar kits and circuits

Connection bar kits to create single circuit 1a

Connection
Required bars
Suitable for switches Connection bar kit Order code kit qty pcs/kit

Circuit 1a
2-pole, 2-wire, 1-circuit OTDC S1.0 OTDC100...250_11 OEZXY91 1SCA125290R1001 1 1

2 4

1 3

+(-)
-(+) LOAD OTDC100...250_G_11 OTDCKIT250GS101 1SCA161881R1001 1 1

For grounded systems

OTDC S2.0

OTDC100...250_G_02S OTDCKIT250GS11 1SCA161882R1001 1 1

OTDC250…500_F_11 OTDCKIT400FS101 1SCA157317R1001 1 1

OTDC600...630_F_11 OTDCKIT600FS101 1SCA157319R1001 1 1

OTDC M
OTDC250…400_F_02S OTDC400FS11 1SCA157318R1001 1 2

OTDC600...630_F_02S OTDC600FS11 1SCA157320R1001 1 2


DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-107


Ordering information for accessories IEC and UL
Connection bar kits and circuits

Connection bar kits to create double circuit 3

Connection
Required bars pcs/
Suitable for switches Connection bar kit Order code kit qty kit

Circuit 3
4-pole, 4-wire, 2-circuit
OTDC100…250E_22,
OTDC S1.0 OTDCKIT250S11 1SCA148902R1001 2 1
2 4 6 8 OTDC100…200U_22

1 3 5 7

+(–) +(–)
–(+) LOAD LOAD –(+)

For grounded systems

OTDC100...250_G_
OTDC S2.0 OTDCKIT250GS11 1SCA161882R1001 2 1
22

OTDC250…500_F_22 OTDCKIT400FS11 1SCA157318R1001 1 2

OTDC M

OTDC600...630_F_22 OTDCKIT600FS11 1SCA157320R1001 1 2

Circuit 3, complies with the Australian installation regulations:


1 PV circuit for Australian installations, compliant with AS/NZS 5033 : 2014.
OTDC 2.0 and OTDC M-Series have the mandatory DC-PV2 utilization category ratings, please see the technical data pages for more information.
9-108 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Ordering information for accessories IEC and UL
Mechanical lugs

Mechanical lugs
Mechanical lugs for Al and Cu cables for IEC OTDC switch-disconnectors

Cable cross section Pieces/


Suitable for switches [mm²] Type Order code Package
10…70 OZXB1L/1 1SCA022194R0030 1

OZXA200 OTDC S1.0 OTDC100…250E_ 25…120 OZXB2/1 1SCA022194R0200 1
25…120 OZXB2L/1 1SCA022194R0460 1

Mechanical lugs
Mechanical lugs for Al and Cu cables for UL OTDC switch-disconnectors


OZXA402 Kits/ Pieces/
Suitable for switches Wire range AWG Type Order code Circuit Package
OTDC S1.0 OTDC100…200U_ AWG 4 - 300MCM OZXA-200 1SCD000008R0012 1 4
AWG 14-10
AWG 8
OTDC100UG_
AWG 6-4
OTDC S2.0 AWG 3-2/0 OZXA-100 1SCD000003R0012 1 4
OTDC100...200UG_ AWG 4 - 300MCM OZXA-200 1SCD000008R0012 1 4
— OTDC250UG_ 2 x AWG 14 - 2/0 OZXA-252 1SCD000139R0012 1 4
OZXA604
OTDC250…400UF_ 2 x AWG 6 - 300MCM OZXA-402 1SCD000138R0012 1 4
OTDC M OTDC600UF_ 4 x AWG 6 - 300MCM OZXA-604 1SCA157322R1001 2 4
OTDC800…1000UF_ 4 x AWG 2 - 600MCM OZXA-804 1SCA161408R1001 2 4


OZXA100


OZXA252
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-109


Ordering information for accessories IEC and UL
Auxiliary contacts

Auxiliary contact blocks, IP20


Contact numbering according to EN 50013. The type and the ordering numbers are for one piece.

Auxiliary contacts
Mounting under the mechanism cover.
OTDC S1.0 - OTDC100…250E, OTDC100…200U_: Max. 4 test contacts or 2 test contacts + 2 test indication contacts.

OA1G10, OA3G01 OTDC S2.0 - OTDC100…250G, OTDC100…250UG_: Max. 1 test contact + 1 test indication contact.
OTDC M - OTDC315…1000F_, OTDC250…1000UF_: Max. 4 test contacts + 4 test indication contacts.

Suitable Pieces/
for switches Function Type Order code Package
1NO OA1G10 1SCA022353R4970 10
OTDC100...1000_
1NC OA3G01 1SCA022456R7410 10

Module for auxiliary contacts


Screw mounting to the left side of the switch. Max. 8 auxiliary contact blocks with the OEA28 module.

Suitable Pieces/
for switches Type Order code Package
OTDC S1.0 - OTDC100…250E, OTDC100…200U_ OEA28 1SCA022714R8810 1

Performance data according to IEC 60947-5-1


For OA1G, OA3G

AC15 DC12 DC13


Ue/[VAC] Ie/[A] Ue/[VDC] Ie/[A] P/[W] Ie/[A] P/[W]
230 6 24 10 240 2 50
400 4 72 4 290 0.8 60
415 4 125 2 250 0.55 70
690 2 250 0.55 140 0.27 70
- - 440 0.1 44 - -
9-110 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Ordering information for accessories IEC and UL
Interlocks

Mechanical/electrical interlock kit


OTDC switch-disconnectors can be interlocked in the ON and OFF-position using padlocks or a mechanical/eletrical
interlock kit mounted on the mechanism. The diameter of the lock bail can be max 8 mm. Kit includes the mounting
hardware. Coil for the electrical interlock needs to be ordered separately.

Suitable for switches Type Order code


OTDC S1.0 OTDC100...250E_, OTDC100...200U_ OSZT1L 1SCA106538R1001
— OTDC M OTDC250…1000_F_1 OTDCZTML 1SCA162042R1001
OSZT1L 1
Limitations to use of auxiliary contacts , Max. 2 test contacts + 2 test indication contacts.

Coils for electrical interlocks


The switch can be interlocked electrically in the OFF- and ON-positions by installing a coil inside the housing of the interlock
kit. The electrical interlock works using the “closed circuit principle”, meaning that when the control voltage is not
connected to the coil.

Weight/unit
— Suitable for switches Type Order code kg
OTDCZTML AC coils
110 V AC, 50 Hz PDAL2/110AC50Hz 1SCA106543R1001 0.15
110 V AC, 60 Hz PDAL2/110AC60Hz 1SCA107100R1001 0.15
120 V AC, 60 Hz PDAL2/120AC60Hz 1SCA111353R1001 0.15
208 V AC, 60 Hz PDAL2/208AC60Hz 1SCA107101R1001 0.15
230 V AC, 50 Hz PDAL2/230AC50Hz 1SCA107102R1001 0.15
240 V AC, 60 Hz PDAL2/240AC60Hz 1SCA111356R1001 0.15

PDAL2 DC coils
24 V DC PDAL2/24DC 1SCA106542R1001 0.15
48 V DC PDAL2/48DC 1SCA107103R1001 0.15
110 V DC PDAL2/110DC 1SCA107105R1001 0.15
125 V DC PDAL2/125DC 1SCA111338R1001 0.15
220 V DC PDAL2/220DC 1SCA112503R1001 0.15
Technical data for the coil
Operating voltage U = 0.8...1.1 x Un
Operating ambient temperature -40 °C...+65 °C
with AC 6.5 W
Power consumption
with DC 9 VA
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-111


HPC™, new generation high-pressure contact switch
Top- or bottom feed
800-4000 Amperes - 600 VAC max.

Product Introduction
ABB's type HPC™ switches are UL listed in accordance with
Standard 977, Fused Power Circuit Devices (UL File No.
E-51827). The charge-after-close mechanism provides stored
energy, quick-make/quick-break operation. Multiple spring-
loaded high-pressure current-carrying contact arms and an
arcing contact arm provide excellent current-carrying
capability without sacrificing high interrupting fault
performance. These switches are 100 percent rated and can
interrupt, on a make and break basis, a minimum of 12 times
their nameplate rating without fuse assistance at 600Vac. 1600A HPC™ Switch 1600A HPC™ Switch
Complete HPC™ switch and Class L fuse coordination is (Type SHP, Top-Feed) (Type SHP, Bottom-Feed)
therefore achieved for all levels of fault current up to 200,000
rms amperes symmetrical at 600Vac maximum. Type HPC™
switches used as service disconnects comply with the Product Forms
National Electrical Code Article 110.10 for adequate short- - Top Feed – Line terminals at top of switch.
circuit current and ground fault protection. - Bottom Feed – Line terminals at bottom of switch; fuses
are de-energized when switch is in OFF positions. Same
Greater Convenience and Operational Safety size as top-feed.
The controls and status indicators you need most are readily
accessible. The flush-mounted handle, ON/OFF buttons, test Quick, Error-Free Installation of Universal Accessories
receptacle, bell alarm reset buttons — with or without Drop-in bell alarm, bell alarm with manual reset lockout, shunt
lockout — are easily reached and all are double-insulated from trip, shunt trip with lockout, and undervoltage release install
live components. And, for added security, a standard padlock in seconds. No special tools. No switch disassembly. Just
device lets you prevent accidental or unauthorized closing of slide them into place. The modules are universal across all
the switch. frame sizes and each is mechanically keyed to its
compartment so you make the right connection, every time.
HPC™ switches, new generation are versatile and designed These accessories are field installable and upgradable.
for a wide variety of applications including temperature
insensitive control units, push-to-open and close control, ABB’s innovative, modular, drop-in accessories provide the
charge-after-close operation, 3 cycle closing, UL listed (file ultimate customer solution for field customization:
E-51827) field installable accessories suitable for 50/60 Hz. All
accessories and control wiring are prewired to dedicated, UL Listed
secondary terminal points on each switch. - Accessory combination (one each) shunt trip, shunt trip
with lockout, undervoltage release, bell alarm (alarm only),
Features bell alarm with lockout.
- High Durability – Safety of Operation
- Rated 12-250 Vdc through 12-240 Vac, continuous duty.
High-dielectric strength, glass reinforced insulated case.
- High Interrupting Capability Complete installation in seconds without special tools,
Arc chute of unique construction suppresses arcs and switch disassembly or adjustment
cools gases rapidly, providing quick arc interruption and - The user can select how protective control unit functions,
extended switch life. the shunt trip (with or without lockout), and UVR
- High Transient Voltage Withstandability accessories interface with the bell alarm and bell alarm
Interphase partitions mesh with switch midcover to with lockout accessories: An overcurrent, shunt trip, or
completely isolate each pole. UVR trip can be set to actuate the bell alarm or bell alarm
- Extended Switch Life with lockout. Any combination of output actions based on
Preloaded constant pressure pivot eliminates braid whip inputs can be selected.
and fraying on high short circuit currents and repeated - Shunt trip and undervoltage trip targets are clearly
operations. displayed by the control unit LCD.
- Positive “ON-OFF” Indication
Green (OFF), Red (ON), provides visual indication Pre-wired wire harness makes field installation a snap for:
regarding the position of the switch contacts. - Motor operator with remote charge indicator
- Easy Operation – Quick Make - Form C auxiliary switches, up to 12-stage maximum
Flush-mounted handle, operated 6 times to charge; push - Remote close solenoid
button on remote close to close the switch
- Emergency Open – Quick Break Additional field-installable accessories including:
Finger-tip “OFF” button rapidly opens the switch - Key interlock provision (4 locks maximum)
contacts. - Limited access ON/OFF cover
- Fuse Mounting Bolts for Ease of Mounting Fuses - Mechanical operations counter
- Padlocking Provisions Standard - Door interlock
9-112 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


HPC™, new generation high-pressure contact switch
HPC™ switch, new generation, nomenclature system

HPC™ Switch, New Generation, Nomenclature

SHP R T 3 X 3 N L 0 0 0 8 1
Char 1-3 Char 4 Char 5 Char 6 Char 7 Char 8 Char 9 Char 10 Char 11 Char 12 Char 13 Char 14 Char 15

Fusible Switch Auxiliary Switch,


SHP = HPC Trimplate
New Generation 1 = 4-240V, None

Frame Size
Closing Solenoid,
R = Small Frame
Door Interlock, Counter
8 = None, Yes, None
Feed
T = Top
Electric Operator, Push Button Cover,
Hidden On
Frame Rating
0 = None, None, None
3 = 800A

Metering, RELT, Communication, Relays, ZSI Undervoltage Release, Blown Fuse Provision
X = Metering-Current, RELT-None, 0 = None
Communication-None, Relays-None, ZSI-None

Bell Alarm, Bell Alarm with Lock Out, Kirk Key Protection
TU Protection
0 = None, None, None
3 = Ground Fault

Switch Rating Shunt Trip/Blown Fuse Provision


N = 800A L = 120Vac/125Vdc Lock Out

Characters 1, 2, 3 Fusible Switch Character 7 Metering, RELT, Communication, Relays, ZSI


Character 1, 2, 3 Metering RELT Comm Relays ZSI Character 7
HPC™, New Generation SHP Current None None None None X
Current RELT None None None A
Current RELT Modbus None None B
Characters 4 Frame Size Current None Modbus None None C
Character 4 Adv & WFC RELT Modbus None None E
Small (800A - 1600A) R Adv & WFC None Modbus None None F
Large (2000A - 4000A) C Adv & WFC RELT Modbus Yes None H
Long (42" 4000A w/ GF, Retrofill only) L Adv & WFC None Modbus Yes None J
Current None None None G K
Current RELT None None G L
Character 5 Feed Current RELT Modbus Yes G M
Character 5 Current None Modbus Yes G N
Top T Adv & WFC RELT Modbus None G Q
Bottom B Adv & WFC None Modbus None G R
Adv & WFC RELT Modbus Yes G W
Adv & WFC None Modbus Yes G Y
Character 6 Frame Rating Current None None None G&I Z
Character 6 Current RELT None None G&I 1
800A 3 Current RELT Modbus None G&I 2
1600A 5 Current None Modbus None G 3
2000A 6 Adv & WFC RELT Modbus None G&I 5
2500A 7 Adv & WFC None Modbus None G 6
3000A 8 Adv & WFC RELT Modbus Yes G&I 8
4000A 9 Adv & WFC None Modbus Yes G 9
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-113


HPC™, new generation high-pressure contact switch
HPC™ switch, new generation, nomenclature system

Character 8 TU Protection Character 11 Bell Alarm, Bell Alarm with Lock Out, Kirk Key
Character 8 Protection (Continued)
Fuse Only X Bell Alarm with Kirk Key
Bell Alarm Character 11
I (Switchable) 1 Lock Out Protection
IG (I Switchable) 8 None 240 4 H
IGA (I Switchable)1 9 None 600 4 J
IGDA (All Switchable)1,2 A 240 None 4 L
G 3 240 240 4 M
GA 4 240 600 4 N
GDA (All Switchable)1,2 5 600 None 4 R
1
GF Alarm is not available when RELT is selected. 600 240 4 S
2
G switchable by password only. 600 600 4 T

Character 9 Switch Rating Character 12 Undervoltage Release, Blown Fuse Provision


Character 9
Undervoltage Release Blown Fuse Provision Character 12
800A N
None None 0
1200A R
24 Vac None 1
1600A U
48 Vac None 2
2000A W
120 Vac None 3
2500A 1
208 Vac None 4
3000A 2
240 Vac None 5
4000A 5
480 Vac None 6
600 Vac None 7
12 Vdc None 8
Character 10 Shunt Trip/Blown Fuse Provision
24 Vdc None 9
with without Blown Fuse 48 Vdc None A
Voltage Character 10
Lockout Lockout Provision 125 Vdc None B
None • None 0 250 Vdc None C
12 Vdc • None H 120 Vac • W
24 Vac/24 Vdc • None J 208 Vac • X
48 Vac/48 Vdc • None K 240 Vac • Y
120 Vac/125 Vdc • None L
208 Vac • None M
240 Vac/250 Vdc • None N Character 13 Electric Operator, Push Button Cover, Hidden On
480 Vac • None P Electric
600 Vac • None R Push Button Cover Hidden On Character 13
Operator
120 Vac • • V
None None None 0
208 Vac • • W
120 Vac None None 1
240 Vac • • Y
240 Vac None None 2
12 Vdc • None 1
24 Vdc None None 3
24 Vac/24 Vdc • None 2
48 Vdc None None 4
48 Vac/48 Vdc • None 3
72 Vdc None None 5
120 Vac/125 Vdc • None 4
125 Vdc None None 6
208 Vac • None 5
None Yes None 8
240 Vac/250 Vdc • None 6
120 Vac Yes None 9
480 Vac • None 7
240 Vac Yes None A
600 Vac • None 8
24 Vdc Yes None B
120 Vac • • S
48 Vdc Yes None C
208 Vac • • T
72 Vdc Yes None D
240 Vac • • U
125 Vdc Yes None E
None None Yes G
120 Vac None Yes H
Character 11 Bell Alarm, Bell Alarm with Lock Out, Kirk Key
240 Vac None Yes J
Protection 24 Vdc None Yes K
Bell Alarm with Kirk Key 48 Vdc None Yes L
Bell Alarm Character 11
Lock Out Protection 72 Vdc None Yes M
None None None 0 125 Vdc None Yes N
None 240 None 1 None Yes Yes R
None 600 None 2 120 Vac Yes Yes S
240 None None 4 240 Vac Yes Yes T
240 240 None 5 24 Vdc Yes Yes U
240 600 None 6 48 Vdc Yes Yes V
600 None None 8 72 Vdc Yes Yes W
600 240 None 9 125 Vdc Yes Yes X
600 600 None A
None None 4 G
9-114 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


HPC™, new generation high-pressure contact switch
HPC™ switch, new generation, nomenclature system

Character 14 Closing Solenoid, Door Interlock, Counter Character 15 Auxiliary Switch, Trimplate
Closing Solenoid Door Interlock Counter Character 14 Auxiliary Switch Trimplate Character 15
None Yes None 8 None None 0
120 Vac Yes None 9 4-240V None 1
240 Vac Yes None A 8-240V None 2
24 Vdc Yes None B 12-240V None 3
48 Vdc Yes None C 4-600V None 4
72 Vdc Yes None D 8-600V None 5
125 Vdc Yes None E None Yes 8
None Yes Yes R 4-240V Yes 9
120 Vac Yes Yes S 8-240V Yes A
240 Vac Yes Yes T 12-240V Yes B
24 Vdc Yes Yes U 4-600V Yes C
48 Vdc Yes Yes V 8-600V Yes D
72 Vdc Yes Yes W
125 Vdc Yes Yes X

HPC™ Switch, New Generation, Frame Product Numbers

THP R 2 3 6 08 T

Fusible Switch Feed


THP = HPC™ Switch T = Top
B = Bottom

Frame Size
R = Small Frame (800A-1600A) Switch Rating
C = Large Frame (2000A-4000A) 08 = 800A
L = Long Frame (42" 4000A w/GF, Retrofill only) 12 = 1200A
16 = 1600A
20 = 2000A
Construction 25 = 2500A
2 = New Generation 25 = 2500A
40 = 4000A

Poles
3 = 3 Pole Voltage
6 = 600V
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-115


HPC™, new generation high-pressure contact switch
Product number nomenclature system

Accessory Product Numbers

SP AS 240 AB4 R

HPC™ Switch Extender


R = Field installable kit
Blank = Factory installed

Device Type
AS = Auxiliary switch1
BAA = Bell alarm, alarm only1 Auxiliary Switch Extender
BAL = Bell alarm with lockout1 AB4 = Auxiliary switch, type AB with 4 elements
COUNTER = Mechanical counter1 AB8 = Auxiliary switch, type AB with 8 elements
DIL = Defeatable door interlock AB12 = Auxiliary switch, type AB with 12 elements
E = Electric operator1
K4 = Kirk key lock (4 maximum)1
PBCOVER = Pushbutton cover1
Voltage, unless otherwise stated
RCS = Remote close solenoid1
012 = 12 Vdc
ST = Shunt trip
024 = 24 Vdc
STL = Shunt trip with lockout1
048 = 48 Vdc
UV = Undervoltage release
120/125 = 120 Vac or 125 Vdc
240/250 = 240 Vac and 250 Vdc
250 = 250 Vdc
480 = 480 Vac
600 = 600 Vac
08 = 800 A 25 = 2500 A
16 = 1600 A 30 = 3000 A
20 = 2000 A 40 = 4000 A
1
Device Product Number requires an extender "R" for field installable kit version only.
NOTE: This information is provided only for use interpreting product numbers. It cannot be used to build product numbers.
9-116 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


HPC™, new generation high-pressure contact switch
Entelliguard™ control unit nomenclature

EntelliGuard™ Control Unit Nomenclature

G F 1 0 8 L W X X X R X X X X
Char 1-2 Char 3 Char 4&5 Char 6&7 Char 8 Char 9 Char 10 Char 11 Char 12 Char 13 Char 14 Char 15

Control Unit Form Reserved


GF = HPC
New Generation

Frame Rating
1 = 800A Reserved

Sensor Rating
08 = 800A

OC and GF Protection Packages Reserved


LW = GF Only

Zone Selective Interlocking


X = None Reserved

Advanced Features and Communications


X = None Selected

Manual/Auto Trip Reset Original Factory or Replacement Control Unit


X = None R = Replacement

Character 1 & 2 EntelliGuard™ Control Unit Form Character 8 Zone Selective Interlocking
Character 1 & 2 Character 8
HPC™, New Generation GF None X
G user selectable Z
Character 3 Frame Ratings Z+IOC user selectable T
Character 3
800A 1 Character 9 Advanced Features and Communications
1600A 2 Character 9
2000A 3 None Selected X
2500A 4 RELT 1
3000A 5 RELT+Modbus 2
4000A 7 Modbus-Adv Meter+WFC+RELT 6
Note: Use 1600A CT w/ 1200A rating plug for 1200A HPC™ frame. Modbus-Adv Meter+WFC+RELT+relay 8
Modbus Only (No RELT) A
Character 4 & 5 Sensor Rating (Amperes)
Adv Metering, Modbus (No RELT) D
Character 4 & 5
Adv Metering, Modbus, Relays (No RELT) E
800A 08
1600A 16 Character 10 Manual/Auto Trip Reset
2000A 20
Character 10
2500A 25
None X
3000A 30
4000A 40
Character 11 Original Factory or Replacement Control Unit
Character 6 & 7 OC and GF Protection Packages Character 11
Factory F
Character 6 & 7
Replacement R
Fuse Only LZ
I (Switchable) S1
IG (I Switchable) S2
IGA (I Switchable) S3
IGDA (All Switchable)1 S4
GDA (All Switchable)1 S5
G LW
GA LY
1
G switchable by password only
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-117


HPC™, new generation high-pressure contact switch
Application information
Outlines and dimensions

Application Information - HPC™ Switches, New Generation


Ampere Rating Feed Outline Drawing
800A Top 10112083P1
800A Bottom 10112083P2
1200/1600A Top 10112083P3
1200/1600A Bottom 10112083P4
2000A Top 10112083P5
2000A Bottom 10112083P6
2500/3000A Top 10112083P7
2500/3000A Bottom 10112083P8
4000A Top 10112083P11
4000A Bottom 10112083P12

Weights - HPC™ Switches, New Generation


Frame Rating Operation Type Weight (lb.)
800A Manual 81
800A Electrical 90
1200/1600A Manual 95
1200/1600A Electrical 104
2000A Manual 110
2000A Electrical 119
2500/3000A Manual 210
2500/3000A Electrical 219
4000A Manual 400
4000A Electrical 409

Enclosure Dimensions, Volume and Ventilation Requirements


A Min Ventilation B Min Line E Mounting F Min to Ground
Min Volume C Min Height D Min Width
Ampere Rating Top and Bottom1 to Ground Depth or Insulation
(Cubic Inches) (Inches) (Inches)
(Square Inches) (Inches) (Inches) (Inches)
800A 6062 23 2 28 25 8.66 3.5
1200A-1600A 6495 63 2 30 25 8.66 3.5
2000A 9380 63 2 40 25 9.38 3
2500A 9380 172 2 40 25 9.38 3
3000A 9380 172 2 40 25 9.38 3
4000A 17347 189 9 52 30 11.12 3
Note: For dimensions of neutral current sensor to be used with integral ground fault switches, see outline drawings: 139C5016SH1 & SH2 (TSVG types) and 10112973P1 (SSVG types).
1
Ventilating openings can be in alternate location but must provide equivalent ventilating areas.
9-118 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


HPC™, new generation high-pressure contact switch
HPC™ switch, new generation

How to Order:
1. Determine your new HPC™ 15-digit part number by using the Configurator (contact your authorized ABB Distributor) and
refer to the Buylog™ for complete list of options.
2. Check empower for price and availability (For access to empower, contact your authorized ABB Distributor). Note: Because
of multiple possible combinations, only product numbers that have been ordered are in empower. If the product number
you are interested in is not in empower, email the request to [Link]@[Link] to add it to the system.
3. Once the product number is loaded, the order can be placed via empower.
4. Note: Neutral CTs and T-Studs are ordered separately from the 15-digit product number.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-119


HPC™, new generation high-pressure contact switch
Accessories - HPC™ switch, new generation
All devices UL listed for factory or field installation except where noted.

Accessories
The complete line of new generation HPC™ switch accessories may be either factory
or field installed to meet user needs. The electronic shunt trip, the bell alarm, the bell
alarm with mechanical lockout, and the undervoltage release modules are drop-in
from the front of the switch, interchangeable across all frames, and require no field
internal wiring or switch disassembly. Auxiliary switch modules are available in groups
of 4, 8 or 12, NO/NC single-pole, double-throw (SPDT) switches. Their installation
simply involves removal of switch cover, installation of the switch module, routing of
wiring and installation of the pre-wired terminal block and re-installation of the cover.
Auxiliary switches are also interchangeable across all new geneation HPC™ switch
frames.

Electrical Operator
The electrical operator mounts inside the front cover of the manually operated switch.
This accessory can be added to any new generation HPC™ switch in the factory or the
field to provide electrical spring charging and charge indication. For remote closing,
the remote close solenoid must be ordered separately. All switches are prewired to
dedicated secondary terminals for easy field installation. When electrical operation is
used, either a shunt trip or an undervoltage release must be ordered separately.

Field Installable Factory Installed


Ratings Vac Ratings Vdc
Product Number Product Number
120 - SPE120R SPE120
240 - SPE240R SPE240
- 24 SPE024R SPE024
Electrical Operator - 48 SPE048R SPE048
- 72 SPE072R SPE072
- 125 SPE125R SPE125

Remote Close Solenoid


This accessory provides an electrically operated solenoid which, when energized,
closes the switch. It is suitable for control interlock schemes in which manual closing
capability would not be convenient or desirable. The switch is provided with a manual
close button, which can be replaced by the Hidden "ON" Button accessory and/or
sealed using the Limited Access Pushbutton Cover accessory. The remote close
accessory is continuously rated and has an anti-pump feature, which prevents a motor
operated switch from repeatedly closing into a fault. Closing control voltage must be
removed and re-applied for each switch closure.

Field Installable Factory Installed


Ratings Vac Ratings Vdc
Product Number Product Number
Remote Close Solenoid 120 - SPRCS120R SPRCS120
240 - SPRCS240R SPRCS240
- 24 SPRCS024R SPRCS024
- 48 SPRCS048R SPRCS048
- 72 SPRCS072R SPRCS072
- 125 SPRCS125R SPRCS125
9-120 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


HPC™, new generation high-pressure contact switch
Accessories - HPC™ switch, new generation
All devices UL listed for factory or field installation except where noted.

Shunt Trip
The shunt trip accessory is an electronic module, which provides remote control capability to
open the switch. When activated, the shunt trip module sends a signal to the control unit to open
the switch. This allows the control unit to record, display, distinguish and communicate that the
opening event was initiated by the shunt trip device. The shunt trip is continuously rated and
requires no cut-off switch. When energized, the shunt trip supplies +24Vdc power to the control
unit to power the display.

Field Installable Factory Installed


Ratings Vac Ratings Vdc
Product Number Product Number
- 12 SPST012R SPST012
24 24 SPST024R SPST024
48 48 SPST048R SPST048
120 125 SPST120R SPST120
208 - SPST208R SPST208
Shunt Trip Module
240 250 SPST240R SPST240
480 - SPST480R1 SPST4801
600 - SPST600R1 SPST6001
1
Kit contains externally mounted transformer.

Shunt Trip with Lockout Module


The shunt trip with lockout is identical to the regular shunt trip, but when energized, it will also
prevent closure of an "open" switch by mechanically blocking both manual and electrical closing.
When energized, the closing springs will not discharge, the movable contacts will not move; the
contacts are "kiss free."

Field Installable Factory Installed


Ratings Vac Ratings Vdc
Product Number Product Number
- 12 SPSTL012R SPSTL012
24 24 SPSTL024R SPSTL024
48 48 SPSTL048R SPSTL048
120 125 SPSTL120R SPSTL120
208 - SPSTL208R SPSTL208
240 250 SPSTL240R SPSTL240
480 - SPSTL480R1 SPSTL4801
600 - SPSTL600R1 SPSTL6001
1
Kit contains externally mounted transformer.

Undervoltage Release Module


The undervoltage release is an electronic module used to open the switch when the monitored
voltage drops below 35-60% of its rated value. The undervoltage release "resets" when the
monitored voltage is re-established allowing the switch to re-close (the sealing voltage of the
UVR is 60-85% of its rated voltage).
An undervoltage release trip operation is produced by the GTU control unit in response to a signal
from the undervoltage release module. This allows the control unit to record, display, distinguish
and communicate that the switch opening event was due to undervoltage release. Operation of
the undervoltage release module will prevent switch contact closure, i.e. "kiss-free" operation.
When energized, the undervoltage release supplies +24 Vdc power to the control unit to power
the display.

Field Installable Factory Installed


Ratings Vac Ratings Vdc
Product Number Product Number
Undervoltage Release Module 24 - SPUV024ACR SPUV024AC
48 - SPUV048ACR SPUV048AC
120 - SPUV120ACR SPUV120AC
208 - SPUV208ACR SPUV208AC
240 - SPUV240ACR SPUV240AC
480 - SPUV480ACR1 SPUV480AC1
600 - SPUV600ACR1 SPUV600AC1
- 12 SPUV012DCR SPUV012DC
- 24 SPUV024DCR SPUV024DC
- 48 SPUV048DCR SPUV048DC
- 125 SPUV125DCR SPUV125DC
- 250 SPUV250DCR SPUV250DC
1
Kit contains externally mounted transformer.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-121


HPC™, new generation high-pressure contact switch
Accessories - HPC™ switch, new generation
All devices UL listed for factory or field installation except where noted.

Blown Fuse Protector


The Blown Fuse Protector (factory installed) is an accessory which includes
components mounted on and external to the new HPC™ switch. Control wiring is
connected from one end of each fuse mounting bus-strap to a 6 pt. terminal block
mounted on the side of the new HPC™ switch. A shunt trip Lockout device or UVR trip
device is included based on the product numbers below for remote opening of the
new HPC™ switch in the event of a blown fuse to avoid single phasing.
The accessory also includes a pin-wheel style Blown Fuse Detector equipped with 3
trigger fuses + 1 spare. Wiring from the pin-wheel device to the new HPC™ switch is
the responsibility of the switchboard builder.

Factory Installed Field Installable Trip Accessory


Ratings Vac
Product Number Product Number1 Provided
120 BFSPSTL120AC BFSPSTL120ACR SPSTL120
208 BFSPSTL208AC BFSPSTL208ACR SPSTL208
240 BFSPSTL240AC BFSPSTL240ACR SPSTL240
120 BFSPUV120AC BFSPUV120ACR SPUV120AC
208 BFSPUV208AC BFSPUV208ACR SPUV208AC
240 BFSPUV240AC BFSPUV240ACR SPUV240AC
120 BFSPST120AC BFSPST120ACR SPST120
208 BFSPST208AC BFSPST208ACR SPST208
240 BFSPST240AC BFSPST240ACR SPST240
1
For field installable kits only, the Pin wheel style Blown Fuse Detector is not included due to UL accessory listing
requirements.
Source the Boltswitch PW-2 Blown Fuse Detector separately and follow that manufacturer's instructions for mounting
and use.

Bell Alarm (Alarm Only)

Bell Alarm (Alarm Only)


The bell alarm module is used to signal switch "tripped" status to other accessories
(e.g., external alarm devices, indicating lights, relays, or logic circuits) for remote
indication and interlocking functions. The bell alarm response is configurable by
means of rearmounted DIP switches on the control unit. The bell alarm can be made
to operate in response to an overcurrent (including ground fault) or protective relay
trip and/or a shunt trip operation, and/or operation of the undervoltage release
module. It is not actuated as a result of normal switch "ON/OFF" operation.
This module provides a visual, mechanical pop-out target, which protrudes through
the face of the switch door when it operates. The bell alarm may be reset manually by
depressing the mechanical target, or automatically by closing the switch.
The bell alarm is provided with one SPDT switch with control power duty contacts as
shown in the auxiliary switch accessories.

Field Installable Factory Installed


Ratings Vac Ratings Vdc
Product Number Product Number
240 125-250 SPBAA240R SPBAA240
600 125-250 SPBAA600R 2 SPBAA6002
2
600 Vac module not UL Listed.
9-122 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


HPC™, new generation high-pressure contact switch
Accessories - HPC™ switch, new generation
All devices UL listed for factory or field installation except where noted.

Bell Alarm With Lockout


The bell alarm with lockout module combines both the bell alarm and a manual
lockout function. The bell alarm switch operates identically to the standard bell alarm
module, except that the mechanical pop-out target must be manually reset before the
switch can be closed.
Operation of the bell alarm with lockout module can be independently set by means
of setting the DIP switches at the rear of the control unit. Current rating of the single
SPDT switch is identical to the auxiliary switch accessories.

Field Installable Factory Installed


Ratings Vac Ratings Vdc
Product Number Product Number
240 125-250 SPBAL240R SPBAL240
600 125-250 SPBAL600R1 SPBAL6001
600 Vac module not UL Listed.
1

Bell Alarm with Mechanical Reset Lockout


Auxiliary Switch
An auxiliary switch signals the HPC™ switch’s primary contact position (i.e., OPEN or
CLOSED) to other devices, such as indicating lights, relays or logic circuits. This
enables the user to provide remote indication, interlocking or control operations as a
function of HPC™ switch primary contact position. The auxiliary switch operation is
independent of the method by which the HPC™ switch is opened or closed. The
auxiliary switch does not distinguish between a "tripped" or "open" condition. The
auxiliary switch contacts follow the main HPC™ switch contacts on opening and
precede them on closing.
Auxiliary switch modules are available with 4, 8 or 12 NO/NC (SPDT) switches for
control power duty ac/dc ratings. When ordered for field installation, an auxiliary
switch module comes pre-wired to its own terminal board, which mounts with one
screw to the left of the HPC™ switch. All switch ratings are 6A at 120V-600 Vac, 1/2A
at 125 Vdc and 1/4A at 250 Vdc.

No. of SPDT
Field Installable Factory Installed
Ratings Vac Ratings Vdc Switch Elements
Product Number Product Number
(Contacts)
240 125-250 4 SPAS240AB4R SPAS240AB4
240 125-250 8 SPAS240AB8R SPAS240AB8
240 125-250 12 SPAS240AB12R SPAS240AB12
Auxiliary Switch with 600 125-250 4 SPAS600AB4R1 SPAS600AB41
Pre-wired Secondary Terminals 600 125-250 8 SPAS600AB8R1 SPAS600AB81
2
600 Vac module not UL Listed.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-123


HPC™, new generation high-pressure contact switch
Accessories - HPC™ switch, new generation
All devices UL listed for factory or field installation except where noted.

Mechanical Operations Counter


The mechanical operations counter is mounted behind the front cover of the switch. It
is viewable through a rectangular knockout window opening in the switch cover. It is a
five-digit, non-resettable counter, which is actuated each time the switch is opened
by any means.

Field Installed Product Number Factory Installed Product Number


SPCOUNTERR SPCOUNTER
Mechanical Operations Counter

Limited Access Pushbutton Cover


This accessory limits access to "ON/OFF" control of a switch to authorized personnel.
The pushbutton cover accessory consists of transparent hinged covers that can be
individually sealed to the limited access assembly. Both the "ON" and "OFF" buttons
can be pilot drilled to allow use of a 1/8" rod to operate either one or both
pushbuttons.

Field Installed Product Number Factory Installed Product Number


SPPBCOVERR SPPBCOVER
Limited access pushbutton cover

Hidden "ON" Button


The hidden "ON" button is assembled to the mechanism behind an unlabeled, false
pushbutton. Manual closing of the switch can only be performed by means of a small
diameter rod. This accessory is used to limit access to the manual "ON" control to
authorized personnel.

Field Installed Product Number Factory Installed Product Number


SPPBNONR SPPBNON

Activating the switch closing


mechanism through the hole in the
Hidden "ON" Button
Maintenance/Repair Parts
Description Product Number
Top Cover and Rating Labels SPBIICOVER1
Visible "On" Button Conversion SPPBRONR
1
Special handling and order entry required to preserve UL Listing of switch. Contact Post Sale Service for additional
details of special process.
9-124 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


HPC™, new generation high-pressure contact switch
Accessories - HPC™ switch, new generation
All devices UL listed for factory or field installation except where noted.

Key Interlock Provisions


The key interlock provision enables the user to mount a one- to four-cylinder,
narrowfaced, Kirk-type FN or Superior customer-supplied lock on the face of the
switch. This accessory provides mounting for key interlocks that are furnished by the
customer. The key interlock provision works in conjunction with the padlock provision.
The key interlock extends a lever through the padlock hasp when the key is turned to
the key removal or bolt extended position. Additionally, the accessory provides a hasp
for mounting three padlocks with 1/4" to 3/8" diameter shanks.

Key Interlock Reference Table


Kirk Key Lock Superior
Product Number Number of Locks
Product Number Product Number
SPK4 1 KFN000011 S105827Y
SPK4 2 KFN000021 S105828Y
SPK4 3 KFN000031 S105829Y
SPK4 4 KFN000041 S105827-4Y
Key Interlock Kit (lock not included)
1
Final digit may be 0, 1, 2 or 3 depending on number of key removal positions.

Product Numbers, Key Interlock Provisions


Circuit Breaker Field Installed Factory Installed
Number of Key Locks
Envelope Size (Amps) Product Number Product Number
All 1 to 4 SPK4R SPK4

Door Interlock
The door interlock provides interlocking of the switch compartment’s hinged door so
that the switch must be in the "OFF" position before the door can be opened. The
door interlock is defeatable with a small tool to allow authorized access.

Field Installed Product Number Factory Installed Product Number


SPDILR SPDIL

Padlock Provisions (Standard)


Padlocking provisions are standard on all new generation HPC™ switches. When the
switch is in the open position, and the padlock hasp is raised at least 1/4", the switch
cannot be closed mechanically or electrically. The hasp accepts up to three padlocks
Door Interlock
with 1/4" to 3/8" diameter shanks.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-125


HPC™, new generation high-pressure contact switch
Accessories
UL listed

Adapter Kits Field Installed T Studs


(Accepts either lugs, bus, or Anderson VCEL VersaCrimp) Field installed only. May be used to adapt line and load
For Line or Load end of 3-pole switch. terminals of switch to vertical or horizontal bus
arrangements. Three required for line or load connections on
Ampere Rating Product Number three-phase bus. Accepts either lugs, bolts, or Anderson VCEL
800A THPCLUGA08 VersaCrimp.
1200A
TPLUGA16
1600A Basic Switch Rating (Amperes) Product Number
800 THPC08FCA1
1200-1600 TP16FCA
Field Installed Lugs Kits 800-1600 Ampere 2000 TS20FCA
Switches - Direct Mounting 2500 TS25FCA
Field installed only. Kits consist of lugs and hardware for 3000 TS30FCA
direct mounting to switch terminal straps (multiple-hole tang
TS40FCA 2
lugs) or lugs for mounting to 800 ampere terminal adapter 4000
TS40LFCA 3
kit. Order three kits for three-pole line or load end. For
For vertical bussing only.
1

1600-ampere, copper conductors must be used. For load terminals and left/right line terminals.
2

For center pole, line terminal.


3

Ampere Lug Max. Cables Wire Range Product


Rating Per Kit Per Pole (Cu/Al) Number
800 1 3 (3) 300-750 THPCLUG308 Lug Kits (For use with adapter only)
1200-1600 1 6 3/0-800 TPLUG1081 (Accepts either lugs, bus or Anderson VCEL Versa Crimp)
For use with adapter kit TPLUGA16 only.
1 One per Product Number; standard carton contains:
6 - TPLUG106;
3 - TPLUG108.
Field Installed Lugs Kits 2000-4000 Ampere
Switches - Direct Mounting Ampere
No. of Lugs
Wire Range
Field installed only. To terminate line and load cables, must be per Pole Line Product Number
Rating Cu/Al
used in conjunction with bus-connection adapter (T Studs). or Load End
Each lug kit includes lugs, straps and hardware for three- (1) #2-600 kcmil or
800A 3 TPLUG106
(2) 1/0-250 kcmil
phase line or load connections. Each cable lug accommodates
1–3/0 Cu or 250 kcmil Al to 800 kcmil Cu-Al. Accepts Anderson 3 (1) 3/0-800 kcmil Cu or
800A TPLUG108
6 (1) 250-800 kcmil Al
VersaCrimp when lugs are removed from straps.

No. of Lugs per Pole


Ampere Rating Product Number Trimplate
Line or Load End
Factory Installed Field Installable
2000A 6 TSLUG20
Product Number Product Number
2500A 7 TSLUG25
SPTRIMPLATE SPTRIMPLATER
3000A 9 TSLUG30
4000A 11 TSLUG40
9-126 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


HPC™, new generation high-pressure contact switch
Accessories - HPC™ switch, new generation

Neutral Current Sensors1


HPC™ Switch HPC™ Switch Sensor Neutral Sensor Rating or
Product Number
Frame (Amperes) Rating (Amperes) Tap Settings (Amperes)
200 200 TSVG302
800 400 400/200 TSVG304A
400 600/3002 TSVG306A
800-1600 800 800/400 TSVG308A
1000 800/4002 TSVG808A
1000 1000/500 TSVG810A
1600
1600 1200/6002 TSVG812A
1600 1600/1000 TSVG816A
TSVG Neutral Current Sensor 2000 2000 2000/1000 TSVG820A
1000 800/4002 TSVG808A
1000 1000/500 TSVG810A
1000 1200/6002 TSVG812A
3000 1000 1600/10002 TSVG816A
2000 2000/1200 TSVG820A
2500 2500/1800 TSVG825A
3000 3000/2400 TSVG830A
4000 4000 4000/3000 TSVG940A
1
Match neutral current sensor rating (or tap setting) to new HPC™ switch sensor rating.
2
For use with multiple source ground fault protection schemes. Rating does not match EntelliGuard™ TU frame sensor.

Neutral Current Sensors1


HPC™ Switch HPC™ Switch Neutral Sensor
Product Number Inside Diameter
Frame Sensor Rating Rating or Tap
of Window Sensor (inches)
(Amperes) (Amperes) Settings (Amperes)
800 800 800/400 SSVG808W 4.25
12003 2000/1200 SSVG820W 5.63
1200
16003 1600/1000 SSVG816W 5.63
1600 1600 1600/1000 SSVG816W 5.63
2000 2000 2000/12003 SSVG820W 5.63
2500 2500 2500/1800 SSVG825W 5.63
3000 3000 4000/3000 SSVG940W 6.50
SSVG Neutral Current Sensors 4000 4000 4000/3000 SSVG940W 6.50
Match neutral current sensor rating (or tap setting) to new HPC™ Switch sensor rating.
1

3
At time of initial product release, the 1200A new HPC™ Switch was using 1600A installed sensors and a 1200A rating
plug. Later models may or may not use 1200A phase sensors. Match Neutral sensor tap to HPC™ sensor rating.
DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9 9-127


HPC™, new generation high-pressure contact switch
HPC™ switch, new generation

Reference Publications
Auxiliary Switch Module GEH-6274
Bell Alarm - Alarm Only GEH-6275
Door Interlock GEH-6276
Lugs & Adapters for 800-2000 A Frames GEH-4546
Bell Alarm with Lockout GEH-6278
Key Interlock Mounting Provision GEH-6279
Mechanical Counter GEH-6280
Motor Operator Mechanism GEH-6281
Push Button Cover GEH-6282
Remote Close GEH-6283
Shunt Trip and Shunt Trip with Lockout (except 480 and 600 Vac) GEH-6284
Shunt Trip and Shunt Trip with Lockout, 480 & 600 Vac GEH-6519
Undervoltage Release (except 480 and 600 Vac) GEH-6285
Undervoltage Release, 480 & 600 Vac GEH-6520
Instructions, HPC™ Heat Sink Installation DEH-41694
Instructions, HPC™ Blown Fuse Protector DEH-41695
EntelliGuard™ TU Trip Unit DEH-4567
HPC™Switches, New Generation, User's Guide DEH-41689
Time Current Curves HPC™ Switches, New Generation, Ground Fault DES-121
Time Current Curves HPC™ Switches,
New Generation, Adjustable Selective Instantaneous Trip, DES-122
Reduced Energy Let-Through (RELT)
HPC™ Switches, New Generation, Instantaneous Protection Guide DEE-715
9-128 DISCONNECT SWITCHES AND OPERATING MECHANISMS, BUYLOG SECTION 9


Notes

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