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Engine Torque Specifications Guide

The document provides a comprehensive list of torque guide values for various engine components, specifying the torque in Newton-meters (Nm) along with additional tightening instructions where applicable. It includes values for parts such as the exhaust gas recirculation valve, axle shaft, and various engine adapters. The guide is essential for ensuring proper assembly and maintenance of engine components.

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etienne nel
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0% found this document useful (0 votes)
226 views6 pages

Engine Torque Specifications Guide

The document provides a comprehensive list of torque guide values for various engine components, specifying the torque in Newton-meters (Nm) along with additional tightening instructions where applicable. It includes values for parts such as the exhaust gas recirculation valve, axle shaft, and various engine adapters. The guide is essential for ensuring proper assembly and maintenance of engine components.

Uploaded by

etienne nel
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOCX, PDF, TXT or read online on Scribd

Torque Guide Values

Nm

Exhaust gas recirculation valve to intake 24


manifold intake pipe

Axle shaft 70 Nm + 60° + 5° 1)

Adapter, right engine block to cylinder block 60

Left engine damping block adapter to 80 Nm + 30° 1)


transmission

Rear engine damping block adapter to 80 Nm + 45° 1)


transmission

Starter to transmission 60

Starter to cylinder block 38

Exhaust manifold to cylinder head 69 2)

Bypass valve to exhaust manifold 29

Oil filter housing cover to oil filter housing 25

Thermostat housing cover 24

Torsional vibration damper to toothed belt 20


drive gear

Throttle valve module to intake manifold 9

Accumulator to accumulator bracket 25

Intake manifold to cylinder head 24 2)

Transverse link guide joint to steering knuckle 60 1)

Alternator to alternator support (M10) 46

Alternator to alternator support (M8) 19

Transmission to oil pan 40

Transmission to cylinder block 60

Sheathed glow plug to cylinder head 14

Intake manifold bracket 24


Bracket for rear crankshaft seal ring to cylinder 10
block

Accumulator bracket to camshaft housing 10

Injector bracket to camshaft housing Tighten bolt to 40 Nm, release bolt, tighten bolt to
32 Nm

Solenoid valve bracket on cylinder block (M8) 25

Solenoid valve bracket on cylinder block (M 10) 58

Camshaft sensor bracket to camshaft housing 10

Bracket for residual oil quantity sensor 8

Right engine block bracket to cylinder block 60

Bracket for intermediate shaft to upper part of 55


oil pan

Compressor support 43

Compressor support to alternator support 24

Alternator support (M10) 48

Alternator support (M14) 68

Heat shield to cylinders 1 and 2 exhaust 10


manifold

Heat shield to cylinders 3 and 4 exhaust 10


manifold

Heat shield to pre-catalytic converter 8

High-pressure line to high-pressure pump 25

High-pressure line to pressure chamber 25 2)

High-pressure line to injector 25 2)

High-pressure pump 20

High-pressure pump drive gear to high- 68


pressure pump

Crankshaft pulse pick-up to cylinder block 10

Pulse pick-up disc to crankshaft 12


Glow plug wiring harness to intake manifold 8

Catalytic converter to turbocharger 45

Ribbed V-belt guide roller to alternator 50


support

Ribbed V-belt tensioner 90

Coolant pump ribbed V-belt pulley to coolant 16


pump

Tie rod ball joint to steering knuckle 35 1)

Ball head bolts to camshaft housing cover 10

Cooler for exhaust gas recirculation to 29


camshaft housing

Exhaust gas recirculation cooler to exhaust gas 29


recirculation valve

Exhaust gas recirculation cooler to thermostat 10


housing

Cooler for exhaust gas recirculation to exhaust 29


manifold

Coolant pipe to cylinder block 95

Coolant pipe to thermostat housing 24

Coolant pump to cylinder block 24

Crankshaft bearing cap on cylinder block 39 Nm + 60°

Charge air pipe to turbocharger 5

Charge air pipe to camshaft housing 15

Fuel return line to accumulator 10

Fuel return line to intake manifold 7

Charge pressure control solenoid valve 5

Solenoid valve for switchover valves to intake 7


manifold

Left engine damping block to side member 80

Right engine damping block to side member 60


(Rear) engine damping block to front axle 80 Nm + 45° 1)

Engine damping block (left) to engine damping 80 Nm + 45° 1)


block bracket

Engine damping block (right) to engine 80 Nm + 45° 1)


damping block bracket

Engine damping block (rear) to engine 80 Nm + 45° 1)


damping block bracket

Front left engine transport shackle 24

Rear left engine transport shackle 24

Rear right engine transport shackle 24

Camshaft housing cover to camshaft housing 10

Camshaft housing to cylinder head (M10) 27 2)

Camshaft housing to cylinder head (M8) 22 2)

Camshaft bearing cap to camshaft housing 22


(M8)

Camshaft pulley to camshaft 111

Camshaft sensor to bracket 10

Oil drain bolt to lower part of oil sump 20

Oil pressure regulating valve to cylinder block 30

Oil pressure switch on cylinder block 21

Oil filter housing to cylinder block (M20) 105

Oil filter housing to cylinder block (M10) 46

Oil dipstick guide tube to upper part of oil pan 10

Oil pump drive gear to oil pump Tighten nut 60 Nm, release nut, waiting time 20
sec., tighten nut 60 Nm

Oil pump cover to cylinder block 10

Oil pump intake pipe to cylinder block 26

Oil baffle plate to cylinder block 19


Turbocharger feed return line to turbocharger 21

Turbocharger oil feed line to cylinder block 28

Oil pan upper part to transmission (M10) 40

Upper part of oil pan to cylinder block 10

Bottom of oil pan to top of oil pan 10

Con-rod bearing cap to con-rod 25 Nm+100°+25° 1)

Front axle body cross member 60

Wheel to wheel hub 110

Flywheel to crankshaft 85 Nm + 30° + 15° 1)

Coolant temperature sensor to thermostat 22


housing

Charge pressure sensor to intake manifold 5

Residual oil quantity sensor 24

Catalytic converter support to catalytic 25


converter

Catalytic converter support to cylinder block 25


(M8)

Catalytic converter support to cylinder block 45


(M10)

Thermostat housing to cylinder head 24

Turbocharger to exhaust manifold 1st tightening: 24 + 2nd tightening: 48 1)

Excess pressure valve in cylinder block 39

Vacuum pump 24

Compressor 25

Pre-catalytic converter to turbocharger 45

Heat exchanger to oil filter housing 12

Rear toothed belt cover to camshaft housing 6


Rear toothed belt cover to cylinder block 6

Upper toothed belt cover to cylinder head 6

Lower toothed belt cover to oil pump housing 6

Toothed belt drive gear to crankshaft 196

Toothed belt tension roller to cylinder block 49

Toothed belt guide roller to cylinder block 80

Cylinder head to cylinder block 50 Nm + 90° +90° 1) 2)

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