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Safe Module Replacement Guide

The document outlines the procedure for safely replacing a module in a machine, starting with switching off the machine and replacing the module. It details the LED status indicators to monitor during the process and the steps to follow using a rotary switch and ENTER button to complete the module acquisition. The final LED status indicates successful completion of the procedure.

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kellyteamo
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8 views1 page

Safe Module Replacement Guide

The document outlines the procedure for safely replacing a module in a machine, starting with switching off the machine and replacing the module. It details the LED status indicators to monitor during the process and the steps to follow using a rotary switch and ENTER button to complete the module acquisition. The final LED status indicates successful completion of the procedure.

Uploaded by

kellyteamo
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

Safe module replace procedure

1) Switch off the machine


2) Replace the safe module and then power on machine
3) After completely power on find CPU Safe in the main cabinet

4) You may have this led status


Led R/E blinking green
Led MXCHG blinking yellow

5) Rotate the rotary switch compare to the number of MXCHG flashing: “1” position if you
have 1 blink, “2” position if you have 2 blink, etc, “n” if you have continuos blinking.

6) Press the ENTER button until Enter light turn on and then release, PLC starts the
procedure. When finish status LED schoul be this
Led R/E blinking green
Led FW-ACK blinking yellow
7) Rotate the rotary switch into FW-ACKN position and press ENTER like before
8) CPU start to acquire the module and when finish the status LED shoul be
Led R/E green
Led L/AIF2 blinking green

Common questions

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The sequence of steps for safely replacing a module in a PLC system begins with switching off the machine. Next, the safe module should be physically replaced, followed by powering the machine back on. Locate CPU Safe in the main cabinet and observe the LED status: the R/E LED should blink green, while the MXCHG LED blinks yellow. Adjust the rotary switch according to the number of MXCHG flashes (e.g., set to '1' for one blink, '2' for two blinks, etc.), then press and hold the ENTER button until the Enter light turns on, starting the PLC initiation procedure. Upon completion, the status LEDs should be R/E flashing green and FW-ACK flashing yellow. Finally, rotate the switch to the FW-ACKN position, press ENTER, and upon completion, the status should show R/E solid green and L/AIF2 flashing green .

The LED indication system provides visual feedback on the status and progress of the module replacement procedure. Initially, the R/E LED blinking green and MXCHG blinking yellow guide users to set the correct rotary switch position. After initiating the procedure, the change in status LEDs to R/E blinking green and FW-ACK blinking yellow indicates that the system acknowledgment part of the process has started. Finally, when the R/E turns solid green and L/AIF2 blinks green, it signals the completion and successful acquisition of the new module by the CPU .

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