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Evaporator Feed Rate Calculations

The document outlines various calculations related to energy balances in chemical processes, focusing on the heat of vaporization for different substances like water, cyclopentane, n-hexane, and n-pentane. It includes calculations for condenser cooling requirements, evaporator heating requirements, and the effects of pressure and temperature on phase changes. Additionally, it discusses discrepancies between idealized calculations and empirical data from steam tables.

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Dhananjay Sharma
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0% found this document useful (0 votes)
7 views3 pages

Evaporator Feed Rate Calculations

The document outlines various calculations related to energy balances in chemical processes, focusing on the heat of vaporization for different substances like water, cyclopentane, n-hexane, and n-pentane. It includes calculations for condenser cooling requirements, evaporator heating requirements, and the effects of pressure and temperature on phase changes. Additionally, it discusses discrepancies between idealized calculations and empirical data from steam tables.

Uploaded by

Dhananjay Sharma
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as PDF, TXT or read online on Scribd

CHO103 PROCESS CALCULATIONS

TUTORIAL 09: ENERGY BALANCE CONTINUED


The answer is slightly different from values
in steam tables because the steam tables
account for empirical data over a wide
9.1 Calculate the heat of vaporization of water at 50oC and 1 atm. range of conditions, including non-idealities
in both liquid and vapor phases. Our
𝑣𝑎𝑝
For Water Tb = 100oC, and ∆𝐻𝑇𝑏 = 40.656 kJ/mol calculation, however, assumes idealized
values for specific heat capacities and
For Water(l) CP is given by (T in oC, and CP in kJ/mol- oC) ignores minor variations due to pressure
and other real-world factors, which leads to
𝐶𝑃,𝑊𝑎𝑡𝑒𝑟(𝑙) = 75.4𝑥10−3 a slight discrepancy.

For Water(v) CP is given by (T in oC, and CP in kJ/mol- oC)

𝐶𝑃,𝑊𝑎𝑡𝑒𝑟(𝑣) = 33.46𝑥10−3 + 0.688𝑥10−5 𝑇 + 0.7604𝑥10−8 𝑇 2 − 3.593𝑥10−12 𝑇 3

Explain why the answer is slightly different from that in steam tables.

9.2 A stream of pure cyclopentane vapour flowing at a rate of 1550 L/s at 150oC and 1 atm enters a
condenser in which 65 mol% of the feed is condensed at constant pressure. Determine the temperature
of the condenser and the cooling requirements for the condenser in kW.
𝑣𝑎𝑝
For Cyclopentane Tb = 49.3oC, and ∆𝐻𝑇𝑏 = 27.3 kJ/mol

For Cyclopentane(v) CP is given by (T in oC, and CP in kJ/mol- oC)

𝐶𝑃,𝐶𝑦𝑐𝑙𝑜𝑝𝑒𝑛𝑡𝑎𝑛𝑒(𝑣) = 73.39𝑥10−3 + 39.28𝑥10−5 𝑇 − 25.54𝑥10−8 𝑇 2 + 68.66𝑥10−12 𝑇 3

9.3 A gas stream containing n-hexane in nitrogen with a relative saturation of 90% is fed to a condenser
at 75oC and 3 atm. The product gas emerges at 0oC and 3 atm at a rate of 746.7 m3/h. Calculate the
fraction of the of n-hexane condensed and the cooling requirements for the condenser in kW.
Antoine equation of n-Hexane is (t in oC, and Psat in mm Hg)
1175.817
log10 𝑃 𝑠𝑎𝑡 = 6.88555 −
𝑡 + 224.867
𝑣𝑎𝑝
For n-Hexane Tb = 68.74oC, and ∆𝐻𝑇𝑏 = 28.85 kJ/mol

For n-Hexane(l) CP is given by (T in oC, and CP in kJ/mol- oC)


𝐶𝑃,𝑛−𝐻𝑒𝑥𝑎𝑛𝑒(𝑙) = 216.3𝑥10−3

For n-Hexane(v) CP is given by (T in oC, and CP in kJ/mol- oC)

𝐶𝑃,𝑛−𝐻𝑒𝑥𝑎𝑛𝑒(𝑣) = 137.44𝑥10−3 + 40.85𝑥10−5 𝑇 − 23.92𝑥10−8 𝑇 2 + 57.66𝑥10−12 𝑇 3

For N2 CP is given by (T in oC and CP in kJ/mol-oC)

𝐶𝑃,𝑁2 = 29𝑥10−3 + 0.2199𝑥10−5 𝑇 + 0.5723𝑥10−8 𝑇 2 − 2.871𝑥10−12 𝑇 3


9.4 An equimolar liquid mixture of n-pentane and n-hexane at 80oC and 5 atm is fed into an evaporator
at a rate of 100 mol/s. When the feed is exposed to the reduced pressure in the evaporator, a substantial
amount is vaporized. The temperature in the tank is maintained at 65oC by adding heat. The liquid
product stream contains 41 mol% n-pentane. Calculate the pressure in the evaporator, the mole fraction
of n-pentane in the vapour stream and calculate the heating requirements for the evaporator in kW.
Antoine equation of n-Pentane is (t in oC, and Psat in mm Hg)
1060.793
log10 𝑃 𝑠𝑎𝑡 = 6.84471 −
𝑡 + 231.541
𝑣𝑎𝑝
For n-Pentane Tb = 36.07oC, and ∆𝐻𝑇𝑏 = 25.77 kJ/mol

For n-Pentane(l) CP is given by (T in oC, and CP in kJ/mol- oC)

𝐶𝑃,𝑛−𝑃𝑒𝑛𝑡𝑎𝑛𝑒(𝑙) = 155.4𝑥10−3 + 43.68𝑥10−5 𝑇

For n-Pentane(v) CP is given by (T in oC, and CP in kJ/mol- oC)

𝐶𝑃,𝑛−𝑃𝑒𝑛𝑡𝑎𝑛𝑒(𝑣) = 114.8𝑥10−3 + 34.09𝑥10−5 𝑇 − 18.99𝑥10−8 𝑇 2 + 42.26𝑥10−12 𝑇 3

Antoine equation of n-Hexane is (t in oC, and Psat in mm Hg)


1175.817
log10 𝑃 𝑠𝑎𝑡 = 6.88555 −
𝑡 + 224.867
𝑣𝑎𝑝
For n-Hexane Tb = 68.74oC, and ∆𝐻𝑇𝑏 = 28.85 kJ/mol

For n-Hexane(l) CP is given by (T in oC, and CP in kJ/mol- oC)


𝐶𝑃,𝑛−𝐻𝑒𝑥𝑎𝑛𝑒(𝑙) = 216.3𝑥10−3

For n-Hexane(v) CP is given by (T in oC, and CP in kJ/mol- oC)

𝐶𝑃,𝑛−𝐻𝑒𝑥𝑎𝑛𝑒(𝑣) = 137.44𝑥10−3 + 40.85𝑥10−5 𝑇 − 23.92𝑥10−8 𝑇 2 + 57.66𝑥10−12 𝑇 3

9.5 An aqueous slurry at 30oC containing 20 wt% solids is fed to an evaporator in which enough water
is vaporized at 1 atm to produce a product slurry containing 35 wt% solids. Heat is supplied to the
evaporator by feeding saturated steam at 2.6 bar into a coil immersed in the liquid. The steam condenses
in the coil, and the slurry boils at the normal boiling point of pure water. Calculate the required steam
feed rate (kg/h) for a slurry feed rate of 1000 kg/h.
For Solids CP = 2.09 kJ/kg-oC
For saturated steam at 2.6 bar, HL = 540.9 kJ/kg, and HV = 2718.2 kJ/kg
𝑣𝑎𝑝
For Water Tb = 100oC, and ∆𝐻𝑇𝑏 = 40.656 kJ/mol

For Water(l) CP is given by (T in oC, and CP in kJ/mol- oC)


𝐶𝑃,𝑊𝑎𝑡𝑒𝑟(𝑙) = 75.4𝑥10−3

For Water(v) CP is given by (T in oC, and CP in kJ/mol- oC)

𝐶𝑃,𝑊𝑎𝑡𝑒𝑟(𝑣) = 33.46𝑥10−3 + 0.688𝑥10−5 𝑇 + 0.7604𝑥10−8 𝑇 2 − 3.593𝑥10−12 𝑇 3


9.6 A mixture containing 35 mol% n-butane and the balance isobutane at 10oC enters a heat exchanger
at a rate of 24.5 kmol/h and a pressure high enough for the mixture to be a liquid. The heat exchanger
has been designed to heat and vaporize the liquid and heat the vapor mixture to 180oC. The heating
fluid is a high molecular liquid with a constant heat capacity CP = 2.62 kJ/kg-oC, and it enters the heat
exchanger at 215oC and exits at 45oC. (i) Estimate the minimum pressure (bar) required for the
hydrocarbon feed to be a liquid. (ii) Determine the required mass flow rate of the heating fluid.
Antoine equation of n-Butane is (t in oC, and Psat in mm Hg)
943.453
log10 𝑃 𝑠𝑎𝑡 = 6.82485 −
𝑡 + 239.711
𝑣𝑎𝑝
For n-Butane Tb = - 0.6oC, and ∆𝐻𝑇𝑏 = 22.305 kJ/mol

For n-Butane(v) CP is given by (T in oC, and CP in kJ/mol- oC)

𝐶𝑃,𝑛−𝐵𝑢𝑡𝑎𝑛𝑒(𝑣) = 92.3𝑥10−3 + 27.88𝑥10−5 𝑇 − 15.47𝑥10−8 𝑇 2 + 34.98𝑥10−12 𝑇 3

Antoine equation of Isobutane is (t in oC, and Psat in mm Hg)


899.617
log10 𝑃 𝑠𝑎𝑡 = 6.78866 −
𝑡 + 241.942
𝑣𝑎𝑝
For Isobutane Tb = - 11.73oC, and ∆𝐻𝑇𝑏 = 21.292 kJ/mol

For Isobutane(v) CP is given by (T in oC, and CP in kJ/mol- oC)

𝐶𝑃,𝐼𝑠𝑜𝑏𝑢𝑡𝑎𝑛𝑒(𝑣) = 89.46𝑥10−3 + 30.13𝑥10−5 𝑇 − 18.91𝑥10−8 𝑇 2 + 49.87𝑥10−12 𝑇 3

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