Instruction manual

Pascal clamp
mode1TXA

Pascal corporation

[Link]

PIM-CL-014E (TXA) REV.7 2014.07

 Appendix Recommended working fluid list

Recommended working fluid (oil)

The recommended working fluids are listed below.
Caution in use
e Use oil type equivalent to ISO-VG32 for hydraulic system
Do not use deteriorated oil. Avoid using oil with foreign substances contained.
(Check the oil every 3 months.)
8 Install a filter in the circuit to avoid rotation of foreign substance.
8 Deteriorated oil should be changed immediately. Standard intervals for oil change is about 2 years.
(However, the environment is not this limitation under severe conditions(exp: dust, high-temperature or
lowered temperature).)
Do not use mixing a different maker's operation oil.
Use oil type equivalent to ISO-VG32 for hydraulic system (except Water-Glycol or Water)

Working fluid
Manufacture Standard Semi-Standard
SHELL OIL TELLUS OIL K32 TELLUS OIL C32
TELLUS OIL KT32 J-H OIL 32
W-R OIL 32 TETRA OIL 32
ESSO STANDARD OIL NUTO H32 TERESSO 32
MOBIL OIL D.T.E.24 HYDRAULIC OIL 28
D.T.E. OIL LIGHT

-1- PIM-GE-015E / REV.0 2009.01

Instruction manual

Die Lifter
model DLF

Pascal corporation

[Link]

PIM-QD-006E (DLF) REV.6 2014.12

 Appendix : Recommended working fluid list

Recommended working fluid (oil)

The recommended working fluids are listed below.
Caution in use
e Use oil type equivalent to ISO-VG32 for hydraulic system
8 Do not use deteriorated oil. Avoid using oil with foreign substances contained.
(C heck the oil every3 months.)
II Install a filter in the circuit to avoid rotation of foreign substance.
• Deteriorated oil should be changed immediately. Standard intervals for oil change is about 2 years.
(However, the environment is not this limitation under severe conditions(exp: dust, high-temperature or
lowered temperature).)
ct Do not use mixing a different maker's operation oil.
8 Use oil type equivalent to ISO-VG32 for hydraulic system (except Water-G lycol or Water)

Working fluid
Manufacture Standard Semi-Standard
SHELL OIL TELLUS OIL K32 TELLUS OIL C32
TELLUS OIL K T32 J-H OIL32
W-R OIL32 TETRA OIL32
ESSO STAND ARD OIL NUTO H32 TERESSO32
MOBIL OIL D.T.E .24 HYDRAULIC OIL 28
D.T.E. OIL LIG HT

-1- PIM-GE-015E / REV.0 2009.01

Instruction manual

Pre-roller mode1PRF-B
Pascal Pre-roller

Instruction Manual

Pascal corporation

[Link]

PIM-PE-031E (PRF-B) REV.O 2012.11

 Appendix Recommended working fluid list

Recommended working fluid (oil)

T he recommended working fluids are listed below.
Caution in use
Use oil type equivalent to ISO-VG32 for hydraulic system
Do not use deteriorated oil. Avoid using oil with foreign substances contained.
(Check the oil every 3 months.)
Install a filter in the circuit to avoid rotation of foreign substance.
Deteriorated oil should be changed immediately. Standard intervals for oil change is about 2 years.
(H owever, the environment is not this limitation under severe conditions(exp: dust, high-temperature or
lowered temperature).)
Do not use mixing a different maker's operation oil.
Use oil type equivalent to ISO-VG32 for hydraulic system (except Water-G lycol or Water)

Working fluid
Manufacture Standard Semi-Standard
SHELL OIL TELLUS OIL K32 TELLUS OIL C32
TELLUS OIL KT32 J-H OIL32
W-R OIL32 TETRA OIL32
ESSO STANDARD OIL NUTO H32 TERESSO 32
MOBIL OIL D.T.E.24 HYDRAULIC OIL 28
D.T.E. OIL LIG HT

-1 - PIM-GE-015E / REV.0 2009.01

Instruction manual






 Control Unit

Hydraulic Pressure Control Unit




model HCS-H





























 [Link]


PIM-PS-037E / REV.1 2014.01
 
Instruction manual Control Unit model HCS-H

1. Installation Environment
(1) There should be less vibration and dust.
ͤIf the unit has strong vibration, install it with rubber isolator.
(2) There should be no water and oil.
(3) There should not be high temperature (ambient temperature : 5 - 50Υ㸧
(4) There should be enough maintenance space㸦refer to the drawing “Outline Dimensions”㸧
 (5) Provided air condition
   ࣭dry and clean
  ࣭Secure adequate pressure and air



2. Maintenance




 Change the Pressure gage
 working fluid [1 year]
 [2 year] Check the zero point
 *Air bleeding must be
 required after change
 the working fluid. Filter regulator
 1. Drain water in the body
 2. Inspect the plastic case
 3. Replace the filter
 [2 year]
 Check the amount
 of working fluid.













PIM-PS-037E / REV.1 2014.01


Instruction manual Control Unit model HCS-H

3. Instruction manuals of composed instrument


No. Title Model Manual No.
1 Instruction manual - PASCAL pump X6300 PIM-PS-059E
2 Initial running & Trouble shouting - PASCAL pump X6300 PIM-PS-035E
3 Maintenance manual for valve changing HCS-H PIM-PS-041E
4 Instruction manual - Pressure switch SAA PIM-PV-006E
5 Instruction manual - PASCAL non-leak valve VPG-H PIM-PV-037E
6 Instruction manual - PASCAL relief valve VRF-H PIM-PV-038E
7 Recommended working fluid list ʊ PIM-GE-015E



Please contact the following when the above instruction manuals are needed.

PASCAL Customer and Technical service
Konoike 2-14-7, Itami-city, Hyogo-pref. JAPAN ZIP-CODE : 664-8502
E-mail : service@[Link]


PIM-PS-037E / REV.1 2014.01


Instruction manual Control Unit model HCS-H

4. Initial running (Air bleeding)

(1) Working fluid cannot be come out without air bleeding.
(2) If the pump runs for a long time with no discharged oil, internal seal of pump will be worn out.
(3) Refer to Pascal-pump instruction manual (PIM-PS-059E), Initial running manual (PIM-PS-035E)
In the case of no manualsࠊcontact our customer service.

Procedure for air bleeding

STEP1

1. Set-up an air regulator at 0Mpa

    
2. After increase the air pressure gradually.
Pump will start working at 0.2 ̽ 0.3MPa.

STEP2 1. The Pump makes noises.

3. Loose the valve of 2. Set-up an air regulator

air bleeding. at 0.1 - 0.15MPa.

4. The working fluid with

bubbles is discharged.

STEP3
1. Continue to run the pump
about 30 seconds.
2. Check the working
fluid not to have
bubbles.

3. Tighten the valve

of air bleeding.
4. Set the regular air pressure.

PIM-PS-037E / REV.1 2014.01


Pascal
 Pascal pump model HP Initial Running

 Მ When you use Pascal Pump initially, air bleeding must be performed. A

٨What is air bleeding?

After filling oil in the tank, air is stored in the suction area of the pump.
Before running a pump, to take air out from the suction area which is air bleeding.
The way to air bleeding is dependent to the number of pumps or with/without the air bieeding
valve. Refer to A1㨪A5 for the air bleeding of the suction area, and then make the air bleeding.

Supply air at
0.1㨪0.15MPa and
let run the pump
at speed slow.

Notes:
Open the port, The figure shows the model
first air coming HPX, for the air bleeding and
out, then the fluid troubleshooting, the old
discharging. models HPH & HPE as well.

Suction area in
where storing air.

Fluid

Vacuum

Make sure to bleed air in the following cases:

٨Dismounting the pump, then mounting it again.
٨No using the pump for more than one month.
٨Troubleshooting, D1, D2, E1 and E2 for Pascal pump. (Refer to the manual.)

-1- PIM-PS-035E Σ HP REV.0 2009.09

Pascal
 Pascal pump model HP Initial Running

Air Bleeding for Suction Area

A 1
Pascal Pump Single Air Bleeding Valve With

ԘSet up air pressure of the regulator at "0".

ԙIncrease air pressure gradually, then the pump starts working at 0.2㨪0.3MPa.
ԚDecrease air pressure gradually, make air bleeding at 0.1㨪0.15MPa to operate. If the air
pressure is too high, the fluid will be spreaded out.
ԛAfter loosening the air bleeding valve (̪1) in 1-2 times, the fluid includng bubbles will come
out. Keep the pump working for 30 seconds. After checking by your eyes to disapear the
bubbles in the fluid, tighten the air bleeding valve.
ԜMake air bleeding of the hydraulic circuit. (Refer to B.)
After bleeding the air completely, operate the pump at the desired air pressure.

Air

Air bleeding by the

valve.
Air bleeding
at 0.1㨪0.15MPa.

Proper Unit Setting

Air Bleeding Valve ̪1 

Pascal Control Unit

model HCS

-2- PIM-PS-035E Σ HP REV.0 2009.09

Pascal
 Pascal pump model HP Initial Running

Tre at men t #ir Bleeding for Suction Area  A5



No way to make Air Bleeding:

Ԙ Take out the piping from the pump, remove the whole pump from the tank, then make the
pump top down.
ԙ Drop oil (10㨪50cc) down into the port of the pump. See the below picture.
Ԛ At upside-down pump, supply air (0.1㨪0.15MPa) into the port.
ԛ After the fluid coming from the discharged port, stop the air supplying.
Ԝ Fix the pump back to the tank, then connect the piping with the pump.
ԝ Supply again the air (0.1㨪0.15MPa) into the pump, then again bleed the air.

㪦㪠㪣

Air bleeding at
0.1㨪0.15MPa

Air
Notes:
The picture is Pascal Pump model,
HPX, for the air bleeding and
troubleshooting, the old models,
HPH & HPE as well.

-6- PIM-PS-035E Σ HP REV.0 2009.09

Pascal
 Air Bleeding of Hydraulic Circuit

Air bleeding must be performed at the trial run for Pascal Pump.
 Მ B
It should be worked in group with min. two people.

ŪIn case of how to air bleeding in the hydraulic circuit.

Ԙ Loosen the farthest fittings of the clamp from the pump, set up air at 0.2MPa, and then let run it.
The fluid including bubbles will come out from the fittings soon.
ԙ Keep running the pump in 30 seconds. Check by your eyes whether the bubbles disappear in
the fluid, then tighten the fittings. Repeat the same procedures for all clamps' fittings in turn.
Ԛ Repeat CLAMP/UNCLAMP operation in several times. After completing the air bleeding, set
the air pressure at the desired level and start running the pump.
ԛ If performing ԙ, Ԛ in several times at intervals, the air bleeding in the hydraulic circuit will be
much effective.

Setting the valve at the highest

level of the circuit makes air
bleeding easier and functional.

Air

Run the air bleeding

at 0.2MPa.

Bubbles (High Pressure)

Notes:
If in completing air bleeding, it seems
Clamp Loosen the nut of like the mold/die to breathe in order to
Hydraulic hose. be mixed high pressure gas into the
hydraulic circuit.
For safety issue to operate the clamps,
make sure the air bleeding thoroughly.

Hydraulic hose

Air bleeding must be performed in the following cases:

٨ Replacing the clamps, pumps and fluid.
٨ Discharging fluid from the hydraulic circuit for maintenance.
٨ Pascal Pump Troubleshooting D1, D2, E1 and E2. (Refer to instruction manual.)

-1- PIM-PS-035E Τ HP REV.0 2009.09

Pascal
 Piping Hydraulic & Pneumatic Equipment-Practical Notes

At piping hydraulic/pneumatic equipment, foreign matters like chips

 Მ C
must be removed completely.

About piping parts:

Chamfering
٨ Before using OST pipe, it should be anti-rust treated and stored in the dry room.
And it must be sharply cut by pipe cutter, etc. During stored, plug the both ends to
avoid having dust or rust entering the pipe.
٨ Parts used for piping must be chamfered at threads and holes. Chips or dust must OST Pipe
be removed. Further, wash by flushing. Burrs Burrs
(Among the parts from market, some are with burrs left. Avoid using them as they
are.)
Fittings Pipe Nipple
(from market) (from market)
Case of Taper thread (Rc port):
٨When putting a seal tape around the pipe thread, keep about 2 threads open to put Wind to clockwise direction

the seal tape. Start winding to clockwise direction by holding the edge with
fingers. Tape should be overlapped not to leave unwound portion.
٨Be sure to sharply cut the seal tape lest it should enter the circuit. Keep about 2 Seal Tape
threads open
٨Paste liquid packing thinly and evenly as per the figure on the right. Do not paste
Leave about
in excess, as it may bring negative effects or it may outflow into the circuit. 2 threads open
٨When disassembling or reassembling, remove the old liquid packing and paste new
one again. If keep using old one, it may cause oil leakage.
Paste here
(about 3 threads)
Case of Taper thread (G-port):
٨We adopt a flange face sealing, so that fittings for taper face sealing with O-ring cannot be used.
٨Seal tape or liquid packing is not necessary. The furnished packing to the fittings should be used to seal.
٨When installing, clean the chips or dirt from the face where the packing is contacting.

Elastic Seal Bonded Seal O-ring

Flange Face Sealing Taper Face Sealing

Sealing on the flat flange faces with elastic seal or bonded seal. Sealing on the taper face with O-ring.

About Mounting Plate:

٨ Remove burrs thoroughly at threads and holes. Carry out washing by flush lest chips and dusts should remain in the circuit.
(Note that the most of troubles in hydraulic system are caused by remaining chips or dust in the thread and the hole portions.)
٨ The machining surface for O-ring should be flat. (Surface roughness should be better than 6.3S.)

Burrs O-ring Burrs Burrs Burrs

Corner
Chamfering

R Machining
Drill Hole
O-ring Mounting Portion Thread Piping Chamfering Portion Crossing Pipe Hole

About Hydraulic Oil:

٨ Use oil type equivalent to ISO-VG32 for hydraulic system.
٨ Do not use deteriorated oil. Avoid using oil with foreign matters contained.
٨ Install a filter in the circuit to avoid rotation of foreign matters.

Troubles except Pascal notes are not under warranty.

-1- PIM-PS-035E Υ HP REV.0 2009.09