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Paper Machine Validation Report 2015

The Special Process Validation Report for the Paper Machine details the validation parameters and requirements for the manufacturing process, including operator competence and specific process metrics such as color, GSM, speed, and pressure loads. The report indicates that the trial was conducted successfully, leading to a conclusion of 'Qualified' for the process. The next validation date is set for June 4, 2016.

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Trinity Traders
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3 views3 pages

Paper Machine Validation Report 2015

The Special Process Validation Report for the Paper Machine details the validation parameters and requirements for the manufacturing process, including operator competence and specific process metrics such as color, GSM, speed, and pressure loads. The report indicates that the trial was conducted successfully, leading to a conclusion of 'Qualified' for the process. The next validation date is set for June 4, 2016.

Uploaded by

Trinity Traders
Copyright
© All Rights Reserved
We take content rights seriously. If you suspect this is your content, claim it here.
Available Formats
Download as DOC, PDF, TXT or read online on Scribd

Special Process Validation Report – Paper

AAPM
Machine
Location: Manufacturing Date: 05.06.2015
Process: Paper Machine Faculty :
[Link]
I. Validation Parameters
Sl. No. Parameters Requirements
01 OPERATOR COMPETENCE 5 years’ experience in Paper Machine
PROCESS PARAMETERS
a)Color White
GSM(g/m2) 42 to 80
SPEED(mpm) 180 to 300
PRESS LOAD (kgs)
1ST PRESS WITH TOP FELT 50 to 60
1ST PRESS WITHOUT TOP
FELT 20 to 50
2ND PRESS WITH TOP FELT 55 to 65
2NDPRESS WITHOUT TOP
FELT 50 to 60
CALENDAR LOAD(kgs) 10 to 23
CONSISTENCY(%)
HEAD BOX 0.7 to1.2
TRAY WATER 0.15 to 0.35
PRESSURE(kg/cm2)
PRIMARY CENTRICLEANER INLET 3 to 3.2
PRIMARY CENTRICLEANER
OUTLET 0.8 to 1
02 SECONDARY CENTRICLEANER
INLET 3
SECONDARY CENTRICLEANER
OUTLET 0.9
TERTIARY CENTRICLEANER
INLET 3
HEAD LEVEL(mm) as per table
SLICE OPENING(mm) 8 to 10
VACUUM(mm/hg)
VACUUM BOXES 300 to 400
BAGGALI BOX 450 to 550
COUCH ROLL 150 to 250
1st PRESS
(i) TOP VACUUM BOX 250 to 380
(ii) BOTTOM VACUUM BOX 250 to 380
2nd PRESS VACUUM BOX 250 to 380
STEAM PRESSURE(kg/cm2)
MAIN LINE 4
1ST GROUP 0.5 to 0.8
2nd GROUP 2 to 2.6
3rd GROUP 1 to 2

MFG/R/14 REV:00 DT 01.06.2015


Special Process Validation Report – Paper
AAPM
Machine

II. Validation Parameter Set Details


Sl. No. Parameters Requirements
[Link]
01 OPERATOR NAME
10 Years Exp.
PROCESS PARAMETERS
a)Color White
GSM(g/m2) 50
SPEED(mpm) 240
PRESS LOAD (kgs)
1ST PRESS WITH TOP FELT 55
1ST PRESS WITHOUT TOP
FELT 50
2ND PRESS WITH TOP FELT 58
2NDPRESS WITHOUT TOP
FELT 55
CALENDAR LOAD(kgs) 15
CONSISTENCY(%)
HEAD BOX 1
TRAY WATER 0.25
PRESSURE(kg/cm2)
PRIMARY CENTRICLEANER INLET 3
PRIMARY CENTRICLEANER
OUTLET 0.9
02 SECONDARY CENTRICLEANER
INLET 3
SECONDARY CENTRICLEANER
OUTLET 0.9
TERTIARY CENTRICLEANER
INLET 3
HEAD LEVEL(mm) as per table
SLICE OPENING(mm) 8
VACUUM(mm/hg)
VACUUM BOXES 350
BAGGALI BOX 500
COUCH ROLL 200
1st PRESS
(i) TOP VACUUM BOX 250
(ii) BOTTOM VACUUM BOX 280
2nd PRESS VACUUM BOX 280
STEAM PRESSURE(kg/cm2)
MAIN LINE 4
1ST GROUP 0.6
2nd GROUP 2.1
3rd GROUP 1

MFG/R/14 REV:00 DT 01.06.2015


Special Process Validation Report – Paper
AAPM
Machine

Conclusion

Trail conducted and find well

Qualified/Not Qualified

If Not Qualified Reason: ---------

Next Validation Date: 04.06.2016

MFG/R/14 REV:00 DT 01.06.2015

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