STELCO LIMITED Doc. No.
: QAD-F-42
Bathinda Road, Rampura Phul (Dist. Bathinda, Punjab) – 151104
Rev.: 01
Statistical Process Capability Study Report
Part Name: Cold Rolled Steel Strip Process: Cold Rolling Parameter: Thickness Specification: 3.00 mm (+0.04/-0.04)
Subgroup: 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Process Capability Summary
Test 1: 3.00 3.00 2.99 2.99 2.99 3.00 3.00 3.01 2.99 2.99 3.00 2.99 2.99 2.99 2.99 2.99 2.99 2.99 2.99 3.02 Process Data
Test 2: 3.00 2.99 3.01 2.99 2.99 3.00 3.01 2.99 3.01 3.00 2.99 3.01 2.99 3.01 2.99 3.01 2.99 3.01 2.99 2.99 Upper Specification Limit, USL : 3.04
Test 3: 2.98 2.99 2.99 3.01 3.01 2.99 2.99 2.99 2.99 3.00 3.01 2.99 3.00 2.99 3.01 2.99 3.01 2.99 2.99 2.99 Lower Specification Limit, LSL : 2.96
Test 4: 2.99 3.00 2.99 3.00 2.99 3.00 2.99 3.00 2.99 2.99 2.99 2.99 2.99 3.01 2.99 2.99 3.00 2.99 3.00 3.00 X-Bar Chart Control Limits:
Test 5: 3.02 3.01 3.00 3.00 2.99 2.99 3.00 2.99 3.00 3.02 2.99 2.99 3.00 2.99 2.99 2.99 3.00 3.00 3.00 2.99 UCL-X {= X + A2R , (A2=0.58)} : 3.01
Mean: 3.00 3.00 3.00 3.00 2.99 3.00 3.00 3.00 3.00 3.00 3.00 2.99 2.99 3.00 2.99 2.99 3.00 3.00 2.99 3.00 LCL-X {= X - A2R , (A2=0.58)} : 2.98
Range: 0.04 0.02 0.02 0.02 0.02 0.01 0.02 0.02 0.02 0.03 0.02 0.02 0.01 0.02 0.02 0.02 0.02 0.02 0.01 0.03 R Chart Control Limits:
UCL-X: 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 3.01 UCL-R {= D4R, (D4 = 2.11)} : 0.04
LCL-X: 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 2.98 LCL-R {= D3R, (D3 = 0)} : 0.00
UCL-R: 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 0.04 Standard Deviation : 0.009
LCL-R: 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00 0.00
Average Chart Mean: UCL-X: LCL-X: Potential Capability
3.01
Process Capability, Cp : 1.52
3.00 Lower Capability Index, CpkL : 1.38
Mean
2.99 Upper Capability Index, CpkU : 1.66
2.98 Process Capability Index, Cpk : 1.38
Maximum value : 3.02
2.97
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 Minimum value : 2.98
Subgroup Number
Result:
Range Chart Range: UCL-R: LCL-R:
Process Capable - Continue Process
0.05
0.04 Acceptance Criteria:
Acceptable If % Cpk > 1.33
Not Acceptable If % Cpk < 1.33
Range
0.03
0.02
0.01 Approved By:
0.00
1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20
Subgroup Number