Chapter 4 Main Controller

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Downloaded from [Link] manuals search engine
 Contents

Contents

4.1 Construction ...................................................................................................................................................................4-1

4.1.1 Construction and Mechanisms ..................................................................................................................................................... 4-1
4.2 Construction of the Electrical Circuitry .........................................................................................................................4-1
4.2.1 Main Controller PCB ................................................................................................................................................................... 4-1
4.2.2 HDD ............................................................................................................................................................................................. 4-2
4.3 Start-Up Sequence..........................................................................................................................................................4-4
4.3.1 Overview...................................................................................................................................................................................... 4-4
4.3.2 Start-Up Sequence ....................................................................................................................................................................... 4-4
4.4 Shut-Down Sequence .....................................................................................................................................................4-6
4.4.1 Overview...................................................................................................................................................................................... 4-6
4.4.2 Flow of Operation ........................................................................................................................................................................ 4-6
4.5 Image Processing ...........................................................................................................................................................4-6
4.5.1 Overview of the Image Flow ....................................................................................................................................................... 4-6
4.5.2 Construction of the Image Processing Module ............................................................................................................................ 4-7
4.5.3 Reader Unit Input Image Processing ........................................................................................................................................... 4-7
4.5.4 Compression/ Extension/ Editing Block...................................................................................................................................... 4-8
4.5.5 Printer unit Output Image Processing .......................................................................................................................................... 4-8
4.6 Flow of Image Data........................................................................................................................................................4-9
4.6.1 Flow of Image Data According to Copy Functions ..................................................................................................................... 4-9
4.6.2 Flow of Image Data for the Box Function ................................................................................................................................... 4-9
4.6.3 Flow of Image Data for the SEND Function ............................................................................................................................. 4-10
4.6.4 Flow of Image Data for the Fax Transmission .......................................................................................................................... 4-10
4.6.5 Flow of Image Data for the Fax Reception Function ................................................................................................................ 4-11
4.6.6 Flow of Image Data for the PDL Function ................................................................................................................................ 4-12
4.7 Parts Replacement Procedure.......................................................................................................................................4-13
4.7.1 Main Controller Box .................................................................................................................................................................. 4-13
[Link] Before Removing the Main Controller Box..................................................................................................................................................4-13
[Link] Removing the Main Controller Box..............................................................................................................................................................4-13
4.7.2 Main Controller PCB ................................................................................................................................................................. 4-13
[Link] Before Removing the Main Controller PCB.................................................................................................................................................4-13
[Link] Removing the Main Controller PCB.............................................................................................................................................................4-13
[Link] When Replacing the Main Controller PCB...................................................................................................................................................4-14
4.7.3 SDRAM ..................................................................................................................................................................................... 4-14
[Link] Before Removing the SDRAM .....................................................................................................................................................................4-14
[Link] Removing the SDRAM .................................................................................................................................................................................4-14
4.7.4 Boot ROM.................................................................................................................................................................................. 4-14
[Link] Before Removing the Boot ROM .................................................................................................................................................................4-14
[Link] Removing the Boot ROM .............................................................................................................................................................................4-14
4.7.5 HDD ........................................................................................................................................................................................... 4-15
[Link] Before Removing HDD.................................................................................................................................................................................4-15
[Link] Removing the HDD.......................................................................................................................................................................................4-15
[Link] After Replacing the HDD..............................................................................................................................................................................4-15
4.7.6 Video PCB ................................................................................................................................................................................. 4-15
[Link] Before Removing the Video PCB .................................................................................................................................................................4-15
[Link] Removing the Video PCB.............................................................................................................................................................................4-15
4.7.7 Controller Fan ............................................................................................................................................................................ 4-16
[Link] Before Removing the Controller Cooling Fan ..............................................................................................................................................4-16
[Link] Removing the Controller Cooling Fan..........................................................................................................................................................4-16

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Downloaded from [Link] manuals search engine
 Chapter 4

4.1 Construction

4.1.1 Construction and Mechanisms

0015-4355

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The machine's main controller block consists of the following and has the following functions:

T-4-1

Item Description
Main controller PCB Controls system operation, memory, printer unit output, image processing, scanner
unit image input processing, rendering, color LCD
controller, card reader unit interface, fax image
processing, etc.

SRAM Retains service mode settings (by SRAM), HDD management information

Image memory (DDR SDRAM) Temporarily retains image data (1024 MB)

BOOTROM Stores boot program

HDD Stores system software, retains image data for
Box/Fax function (40 GB)

USB port x 2 USB2.0 interface

Ethernet port (10/100Bsae-T) Ethernet interface
Video PCB Pixel/line conversion, laser scaner motor control

Reader Unit
Video PCB

HDD
DC controller PCB
Ethernet Main controller PCB
10/100BASE-T

PCI expansion board

USB port (H) SRAM

Image memory
(SDRAM) Boot ROM
USB port (D)

F-4-1

4.2 Construction of the Electrical Circuitry

4.2.1 Main Controller PCB

0015-4356

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The following is a diagram showing the major control mechanisms of the main controller according to connectors:

4-1

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 Chapter 4

J1062

J1040
J1014 J1018

J1060 J1022
J1024
J1023

J1015

J1064
J1002

J1061

BAT1001
J1013

J1059

J1030
J1034

J1063 J1021

J1010

J3000
J1016

J3002
J1017
J1032
J1003

J3001

J1004 J1006

F-4-2
T-4-2

Connector Description Connector Description

J1003 DDR SDRAM connection slot J1024 New card reader connector
J1004

J1010 Boot ROM connector slot J1060 CC-V connector

J1013 PCI enhance board connection slot J1061 LAN connector
J1014 Reader interface connector J1062 New coin robo connector
J1015 Printer interface connector J1064 Hard disk connector
J1016 USB host interface connector J3000 Power supply connector (5V non all night)

J1017 USB device interface connector J3001 Power supply connector (3.3V non all night)

J1018 Control panel connector J3002 Power supply connector (3.3V all night)

J1021 Power supply control connector

4.2.2 HDD
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iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The HDD is divided into 11 partitions (blocks), each assigned with specific functions.
T-4-3

Partition Description

FSTDEV Collects compressed image data.

TMP_GEN Stores temporary files, log data.

4-2

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 Chapter 4

Partition Description

TMP_PSS PDL spool

TMP_FAX Ensures fax reception.

APL_SEND Stores user data (address book, transfer settings).

APL_MEAP Stores MEAP applications.

APL_GEN Mode memory data, standard mode data

History (e.g., print job history)
iFax image data
Fax image data
Other
IMG_MNG Stores file management table, profile.

PDL_DEV Stores PDL font, etc.

BOOTDEV Stores execution module, message data file, RUI content, etc.

FSTCDEV Chasing (not used)

FSTDEV
TMP_GEN
TMP_PSS

HDD TMP_FAX
APL_SEND
APL_MEAP
APL_GEN
IMG_MNG
PDLDEV
BOOTDEV
FSTCDEV

F-4-3

The following shows the construction of the machine's system software:

T-4-4

System Software Description Location Remarks

System System module (controls HDD (BOOTDEV)

mechanism as a whole)

Language Language module (controls LCD HDD (BOOTDEV)

indications)

RUI Remote user interface module HDD (BOOTDEV)

Boot Starts up the machine Boot ROM DIMM

G3FAX Controls G3 Fax (2-port) G3 Fax board DIMM

Controls G3 Fax (1-port) HDD (BOOTDEV)

Dcon Controls the DC controller DC controller PCB Flash ROM

(soldered)
Rcon Controls the Reader controller Reader controller PCB Flash ROM
(soldered)

Meapcont Controls MEAP applications HDD (BOOTDEV)

SDICT OCR dictionary HDD (BOOTDEV)

KEY encryption communication key HDD (BOOTDEV)

4-3

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 Chapter 4

SYSTEM
Language
RUI
MEAP
G3FAX *1
SDICT
KEY
RCON

Reader Unit

DC Controller PCB

HDD
BOOT
G3FAX *2
DCON

G3 FAX Unit

Main Controller PCB

F-4-4
*1: 1-port FAX
*2: 2-port FAX

4.3 Start-Up Sequence

4.3.1 Overview
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iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The system software used to control the machine is stored on the HDD.
When the machine is started, the CPU on the main controller PCB reads the system software from the HDD according to the instructions of the boot ROM boot
program, and writes it to the image memory (SDRAM) of the controller PCB.
While the CPU reads the system software from the HDD to the image memory (DRAM), the control panel shows the following screen, using a progress bar to
indicate the progress of the start-up sequence.

Progress bar
F-4-5

Do not turn off the main power while the progress bar is indicated, as access is being made to the HDD. Turning off the power can cause a fault on the HDD (iden-
tified by E602).

4.3.2 Start-Up Sequence

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iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

<Boot ROM Area>

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 Chapter 4

- Self Diagnosis Program (interval 1)

The self-diagnosis program is run by the CPU on the main controller PCB when the main power switch is turned on.
The program is used to check the condition of the image memory (SDRAM) and the HDD.
The machine will indicate an error code if it finds a fault while running the program.
- Boot Program (interval 2)
When the self-diagnosis program ends normally, the CPU on the main controller PCB executes the boot program.
The program is used to read the system software from the HDD to write it into the image memory (SDRAM).
- Image Memory (SDRAM) Area (interval 3)
The system software written by the boot program initializes the various functional blocks (e.g., I/F settings of the main controller).
When all the foregoing ends normally, the machine becomes ready to accept a job (i.e., the control panel shows the Operation screen, and the LED on the Start key
changes from red to green).

Progress bar

1 2 3
F-4-6

- While the Self-Diagnosis Program Is Being Executed

Image memory (SDRAM)

System Image data

area area

CPU

HDD

Self diagnosis Boot

program program

BootROM

Main controller PCB

: access to the program during execution

: access for checking
F-4-7

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 Chapter 4

- While the Boot Program Is Being Run

Image memory (SDRAM)

System area Image data

area

System
CPU software

Self-diagnosis Boot
program program HDD

BootROM

Main controller PCB

: access to the program during execution.

: flow of the system program.
F-4-8

4.4 Shut-Down Sequence

4.4.1 Overview
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iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

If the main power switch is turned off while the machine is accessing its HDD, damage can well occur on the HDD. To avoid such damage, the machine is provided
with a shut-down sequence.

4.4.2 Flow of Operation

0015-4361

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The following diagram shows the flow of shut-down operation:

Moves to the shut-down sequence.

Press on the control panel
power switch (3 sec or more)

HDD Indicates the job being executed, and informs the

protection check mode user that it will start the shut-down sequence.

HDD
Cancels any job on wait in print mode.
protection execution mode Cancels any job on wait in print mode.
Cancels any job being executed in fax mode.

Main power switch off

F-4-9

4.5 Image Processing

4.5.1 Overview of the Image Flow

0015-4362

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The following shows the flow of images in relation to the machine's functions:

4-6

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 Chapter 4

Other iR machine

Original

A
Copy Scan

SEND

A A FAX
PullScan
E-Mail
Print Image data PDL Print
BOX

PC
F-4-10

4.5.2 Construction of the Image Processing Module

0015-4363

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The machine's major image processing is executed by the main controller PCB.
The following shows the construction of the modules associated with image processing:

Reader controller
PCB

Reader unit

Reader unit input DC controller PCB

processing block Main controller PCB

Processes the image

data read by the reader unit.

Printer unit output image

processing block
Processes image data for
output to the printer unit.

- image memory
- program (temporary storage)
SDRAM
HDD

F-4-11

4.5.3 Reader Unit Input Image Processing

0015-4364

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The image data colleted by the contact image sensor is processed by the main controller PCB.

4-7

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 Chapter 4

Reader unit

Main controller PCB

Enlargement/reduction

Edge emphasis

-intensify-to-density conversion
-density adjustment (F adjustment)
-gamma correction

Text mode
Text/photo/film photo mode Film photo mode

Binary processing (error diffusion) Binary processing (screen processing)

To compression/expansion/editing block

F-4-12

4.5.4 Compression/ Extension/ Editing Block

0015-4365

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

Here, image data is processed for compression, extension, and editing.

Main controller PCB

Printer unit image PDPDL image
processing block processing block

SDRAM

Enlargement/
reduction Compression

Rotation Expansion
HDD

Integration

to printer unit output image processing block

F-4-13

4.5.5 Printer unit Output Image Processing

0015-4366

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The main controller processes the image data coming from the printer unit for output to the printer unit.

4-8

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 Chapter 4

Main controller PCB

Compression/expansion/editing block

Binary density conversion

Enlargement/reduction

Smoothing

For PDL data,

Thickening when fine line
processing is ON

To DC controller PCB
F-4-14

4.6 Flow of Image Data

4.6.1 Flow of Image Data According to Copy Functions

0015-4367

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The following is the flow of image data when the Copy Function is in use:

Printer unit

Main control PCB

Image processing block for printer unit

SDRAM

Data rotation

Data compression
HDD

Data expansion

Image processing block for printer unit

DC controller PCB

F-4-15

4.6.2 Flow of Image Data for the Box Function

0015-4368

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The following is the flow of image data when the Box function is in use:

4-9

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 Chapter 4

Printer unit

Main controller PCB

Image processing block for printer unit

SDRAM

Data rotation
HDD

Data compression

F-4-16

4.6.3 Flow of Image Data for the SEND Function

0015-4369

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The following is the flow of image data when the SEND function is in use.

Printer unit

Main controller PCB

Image processing block for printer unit

SDRAM

Data expansion

Data rotation
HDD

Resolution conversion

Ethernet port

(compression data)

To network
F-4-17

4.6.4 Flow of Image Data for the Fax Transmission

0015-4370

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The following is the flow of image data when the fax transmission function is in use:

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 Chapter 4

Reader unit

Main controller PCB

Image processing block for reader unit

SDRAM

Compression

Compression
HDD

Expansion

Image processing block for fax

Resolution conversion

Super G3 Fax Board

F-4-18

4.6.5 Flow of Image Data for the Fax Reception Function

0015-4371

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The following is the flow of image data when the fax reception function is in use:

Super G3 Fax Board

Main controller PCB

Image processing block for fax

SDRAM

Data rotation

Data compression
HDD

Data expansion

Image processing block for printer unit

DC controller PCB

F-4-19

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 Chapter 4

4.6.6 Flow of Image Data for the PDL Function

0015-4372

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

The following is the flow of image data when the PDL function is in use:

Ethernet

Main controller PCB

PDL Rendering processing block

SDRAM

Compression/expansion
HDD
/editing block

Processing block for printer unit

DC controller PCB

F-4-20

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 Chapter 4

4.7.2 Main Controller PCB

4.7 Parts Replacement Procedure [Link] Before Removing the Main Controller PCB
0015-6366

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

4.7.1 Main Controller Box
1) Detach the rear cover (upper). (page 10-13)Reference[Removing the
[Link] Before Removing the Main Controller Box Rear Cover (Upper)]
2) Detach the main controller box cover. (page 10-17)Reference[Remov-
0015-6362

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

ing the Main Controller Box Cover]
1) Detach the rear cover (upper). (page 10-13)Reference[Removing the 3) Detach the right cover (upper rear). (page 10-12)Reference[Removing
Rear Cover (Upper)] the Right Cover (Upper Rear)]
2) Detach the main controller box cover. (page 10-17)Reference[Remov-
ing the Main Controller Box Cover] [Link] Removing the Main Controller PCB
0015-4789

3) Detach the right cover (upper rear). (page 10-12)Reference[Removing iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N
the Right Cover (Upper Rear)]
1) Remove the 4 screws [1].
[Link] Removing the Main Controller Box
0015-4788

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N [1]

1) Disconnect the 7 connectors [4] of the video PCB [1].

- 3 Wire saddle [2] (to free the harness)
- 1 Reuse band [3]

[3]

[4]
[1]

F-4-23
[2] [1] 2) Detach the reader relay PCB [1] from the main controller PCB.

[1]
[4]

[4]
F-4-21
2) Disconnect all the connectors of the main controller PCB, and detach the
main controller box [3].
- 5 Edge saddle [1] (to free the harness)
- 4 Screw [2]

[3] [2] [1] [2] [1]

F-4-24
3) Detach the Video PCB unit [3].
- Screw [1] 2pc.
- Connector [2] 7pc.

[1]

[2] [1]
F-4-22

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 Chapter 4

[2] [4]

[1]

[2]

[3]

[1]
[2]
[3]

F-4-27
[1] Boot ROM
[2] Hard disk
[3] Image memory (SDRAM)
[1] [4] Counter memory PCB

4.7.3 SDRAM

[Link] Before Removing the SDRAM

[2] 0015-6371

F-4-25 iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

4) Disconnect all the connectors of the main controller PCB, and remove the 1) Detach the rear cover (upper). (page 10-13)Reference[Removing the
main controller PCB [2]. Rear Cover (Upper)]
- Screw [1] 8pc.
2) Detach the main controller box cover.(page 10-17)Reference[Removing
the Main Controller Box Cover]
[1]
[Link] Removing the SDRAM
0015-4791

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

1) Open the 2 arms [1], and release the lock; then, detach the SDRAM [2].

[1] [2] [1]

[1] [2] [1] F-4-28

4.7.4 Boot ROM

F-4-26

[Link] When Replacing the Main Controller PCB [Link] Before Removing the Boot ROM
0015-6374
0016-0014

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

Upload each setting/registration data stored in SRAM of the main controller 1) Detach the rear cover (upper).(page 10-13)Reference[Removing the
PCB onto the PC by using SST. See the chapter ‘Version Upgrading’ for its Rear Cover (Upper)]
operation procedure. 2) Detach the main controller box cover.(page 10-17)Reference[Removing
If you are replacing the main controller PCB, be sure to transfer the follow- the Main Controller Box Cover]
ing components from the old to new PCB.
[Link] Removing the Boot ROM
0015-4792

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

1) Detach the Boot ROM [1].

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 Chapter 4

IMG_MNG/APL_MEAP/APL_GEN/APL_SEND). (For details, see the de-

scriptions given for upgrading.)
- Downloading the system software
Using the SST, download the following: System, Language, RUI, MEAP-
CONT (Meap content), SDICT (OCR dictionary), KEY (key/certificate for
encrypted communication), TTS (audio dictionary).

4.7.6 Video PCB

[Link] Before Removing the Video PCB

0015-8243

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

1) Detach the rear cover (upper).(page 10-13)Reference[Removing the

Rear Cover (Upper)]
2) Detach the main controller box cover.(page 10-17)Reference[Removing
[1] the Main Controller Box Cover]
F-4-29
[Link] Removing the Video PCB
4.7.5 HDD 0015-8244

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

[Link] Before Removing HDD 1) Disconnect the 7 connectors [4] of the Video PCB [1].
iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N
0015-6378
- 3 Wire saddle [2] (to free the harness)
- 1 Reuse band [3]
1) Detach the rear cover (upper).(page 10-13)Reference[Removing the
Rear Cover (Upper)] [3]
2) Detach the main controller box cover.(page 10-17)Reference[Removing
the Main Controller Box Cover]

[Link] Removing the HDD

0015-4793

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

1) Detach the counter memory PCB [2]. [4]

- 1 Screw [1]

[2] [1]

[4]

[2] [1]
F-4-30

Be sure to remove the counter memory PCB. If you hit the hard disk against
the counter memory PCB, the impact can leave appreciable damage. [4]
F-4-32
2) After detaching the hard disk [2] in the direction of the arrow, disconnect 2) Detach the Video PCB [2].
the connector[3]. - 2 Screw [1]
- 2 Screw [1]

[2] [1]

[3]

F-4-31

[Link] After Replacing the HDD

0016-0004

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

- Formatting the HDD

Start up the machine in the safe mode (i.e., while holding down the 2 and 8
keys, turn on the main power).
Using the HD format function of the SST, format all partitions (BOOTDEV/
PDLDEV/FSTDEV/FSTCDEV/TMP_GEN/TMP_FAX/TMP_PSS/

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 Chapter 4

[1]

[2]

[1]

F-4-33

4.7.7 Controller Fan

[Link] Before Removing the Controller Cooling Fan

0015-6383

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

1) Detach the right cover (upper rear).(page 10-12)Reference[Removing

the Right Cover (Upper Rear)]
2) Detach the right cover (upper). (page 10-12)Reference[Removing the
Right Cover (Upper)]
3) Remove the right door unit (upper). (page 10-34)Reference[Removing
the Right Door Unit (Upper)]

[Link] Removing the Controller Cooling Fan

0015-4795

iR5065 / iR 5055 / iR5075 / iR5075N / iR5065N / iR5055N

1) Disconnect the 1 connector [1], and free the fan harness from the clamp;
then, detach the controller cooling fan [3].
- 2 Screw [2]

[1] [3]

[2]
F-4-34

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