Solutions to Problems: Chapter 4 Inventory Management
1. Ardmore Farm and Seed - EOQ, average inventory balance, and reorder point.
ASSUMPTIONS
Order costs (F) $25.00
Holding costs per gal. (H) $0.25
Total annual quantity (T) 80,000
Order Quantity (Q) 10,000
Planning Period 365
Delivery Time (days) 7
a.) Calculating annual inventory costs.
Total cost = (F * T/Q) + (H * Q / 2) = (25 * 80,000 / 10,000) + (0.25 * 10,000 / 2)
Total Cost = $1,450
b.) Calculating the EOQ.
EOQ = SQRT(2 * F * T / H) = (2 * 25 * 80,000 / 0.25)0.5
EOQ = 4,000 Gallons
c.) Calculating the number of orders and the average inventory balance.
Optimal Number of Orders = T / EOQ = 80,000 / 4000
Optimal Number of Orders = 20
Average Inventory Balance = EOQ / 2 = 4000 / 2
Average Inventory Balance = 2000 Gallons
d.) Calculating the reorder point.
Daily Usage Rate = T / # of Days in Planning Period = 80,000 / 365
Daily Usage Rate = 219.18 Gallons per day
Reorder Point = Daily Usage Rate * Delivery Time = 219.18 * 7
Reorder Point = 1,534.25 Gallons
2. Lott Manufacturing, Inc. - EOQ, average inventory balance, and reorder point
ASSUMPTIONS
Order costs (F) $50.00
Holding costs per unit (H) $3.00
Total period quantity (T) 200,000
Order Quantity (Q) 10,000
Planning Period 250
Delivery Time (days) 2
a.) Calculating the EOQ.
EOQ = SQRT(2 * F * T / H) = (2 * 50 * 200,000 / 3.00)0.5
EOQ = 2,581.99 Units
b.) Calculating the EOQ savings.
Total cost = (F * T/Q) + (H * Q / 2) = (50 * 200,000 / 10,000) + (3.00 * 10,000/2)
Total Cost @10,000 units = $16,000
Total Cost EOQ = (F * T / Q) + (H * Q / 2) where Q = 2,581.99 units
= (50 * 200,000 / 2,581.99) + (3.00 * 2,581.99 / 2) = $7,746
Savings with EOQ = $8,254 = $16,000 - $7,746 per planning period
c.) Calculating the optimal number of orders and average inventory balance.
Optimal Number of Orders = T / EOQ = 200,000 / 2,581.99 =
Optimal Number of Orders = 77
Average Inventory Balance = EOQ / 2 = 2,581.99 / 2
Average Inventory Balance = 1,290.99 Units
d.) Calculating the reorder point.
Daily Usage Rate = T / # of Days in Planning Period = 200,000 / 250
Daily Usage Rate = 800 Units per day
Reorder Point = Daily Usage Rate * Delivery Time = 800 * 2
Reorder Point = 1,600 Units