SEN02097-02

HYDRAULIC EXCAVATOR 1SHOP MANUAL

PC2000-8

Machine model Serial number

PC2000-8 20001 and up

40 Troubleshooting 1
Troubleshooting by failure code, Part 2
Failure code [CA221] Ambient Press Sens High Error ................................................................................... 4
Failure code [CA222] Ambient Press Sens Low Error .................................................................................... 6
Failure code [CA227] Sens Supply 2 Volt High Error...................................................................................... 8
Failure code [CB227] Sens Supply 2 Volt High Error.................................................................................... 10
Failure code [CA234] Eng Over Speed......................................................................................................... 12
Failure code [CA238] Ne Speed Sens Supply Volt Error .............................................................................. 14
Failure code [CB238] Ne Speed Sens Supply Volt Error .............................................................................. 16
Failure code [CA263] Fuel Temp Sensor High Error..................................................................................... 18
Failure code [CB263] Fuel Temp Sensor High Error..................................................................................... 20
Failure code [CA265] Fuel Temp Sensor Low Error ..................................................................................... 21
Failure code [CB265] Fuel Temp Sensor Low Error ..................................................................................... 21
Failure code [CA271] IMV/PCV1 Short Error................................................................................................ 22
Failure code [CB271] IMV/PCV1 Short Error................................................................................................ 24
Failure code [CA272] IMV/PCV1 Open Error................................................................................................ 26
Failure code [CB272] IMV/PCV1 Open Error................................................................................................ 28
Failure code [CA273] PCV2 Short Error ....................................................................................................... 30

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Failure code [CB273] PCV2 Short Error ....................................................................................................... 32

Failure code [CA274] PCV2 Open Error ....................................................................................................... 34
Failure code [CB274] PCV2 Open Error ....................................................................................................... 36
Failure code [CA322] Inj #1(L/B#1) Open/Short Error .................................................................................. 38
Failure code [CA323] Inj #5(L/B#5) Open/Short Error .................................................................................. 40
Failure code [CA324] Inj #3(L/B#3) Open/Short Error .................................................................................. 42
Failure code [CA325] Inj #6(L/B#6) Open/Short Error .................................................................................. 44
Failure code [CA331] Inj #2(L/B#2) Open/Short Error .................................................................................. 46
Failure code [CA332] Inj #4(L/B#4) Open/Short Error .................................................................................. 48
Failure code [CA342] Calibration Code Incompatibility ................................................................................. 50
Failure code [CB342] Calibration Code Incompatibility ................................................................................. 50
Failure code [CA351] Injectors Drive Circuit Error ........................................................................................ 52
Failure code [CB351] Injectors Drive Circuit Error ........................................................................................ 54
Failure code [CA352] Sens Supply 1 Volt Low Error..................................................................................... 56
Failure code [CB352] Sens Supply 1 Volt Low Error..................................................................................... 56
Failure code [CA386] Sens Supply 1 Volt High Error.................................................................................... 58
Failure code [CB386] Sens Supply 1 Volt High Error.................................................................................... 60
Failure code [CA441] Battery Voltage Low Error .......................................................................................... 62
Failure code [CB441] Battery Voltage Low Error .......................................................................................... 62
Failure code [CA442] Battery Voltage High Error.......................................................................................... 63
Failure code [CB442] Battery Voltage High Error.......................................................................................... 63
Failure code [CA449] Rail Press Very High Error ......................................................................................... 64
Failure code [CB449] Rail Press Very High Error ......................................................................................... 64

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Failure code [CA221] Ambient Press Sens High Error 1

User code Failure code Ambient Press Sens High Error
Trouble
E15 CA213 (Engine controller system)
Contents of
• Excessively high voltage is detected at signal circuit of atmospheric pressure sensor.
trouble
Action of • Operates with atmospheric pressure value defaulted to (52.44 kPa {0.5 kg/cm2}).
controller • Flashes warning lamp and turns on alarm buzzer.
Problem that
appears on • Output decreases.
machine
• The signal voltage of the atmospheric pressure sensor can be checked in monitoring mode.
Related
(Code: 37401 Atmospheric pressure sensor voltage)
information
• Duplication of failure code: turn ON the starting switch.

Cause Standard value in normal state/Remarks on troubleshooting

Defective sensor If failure code [CA352] or [CA386] is displayed at the same time, carry out
1
power source circuit troubleshooting for it first.
a Prepare with starting switch OFF and diagnose with starting switch ON.
PAMB Voltage
Between (1) – (3) Power source 4.75 – 5.25 V
Defective atmospheric
2 pressure sensor Between (2) – (3) Signal 0.5 – 4.5 V
(internal defect) Since the sensor voltage is measured with the harness being connected, if
the voltage is abnormal, first check the harness and the controller to make
it sure if there is no other cause of the trouble, and then judge the sensor
voltage.
a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Between wiring harness from ENG (L) (female)
(37) to PAMB (female) (1) and wiring harness Resistance Min. 1 Mz
Harness short from ENG (L) (female) (3) to PAMB (female) (2)
Possible 3 (Harness internal Between wiring harness from ENG (L) (female)
causes and short) (37) to PAMB (female) (1) and wiring harness Resistance Min. 1 Mz
standard value
from ENG (L) (female) (38) to PAMB (female) (3)
in normal state
Between wiring harness from ENG (L) (female)
(3) to PAMB (female) (2) and wiring harness from Resistance Min. 1 Mz
ENG (L) (female) (38) to PAMB (female) (3)
a Prepare with starting switch OFF and diagnose with starting switch in
ON or with engine started.
Between ground and wiring harness between
Hot short in wiring har- ENG (L) (female) (37) – PAMB (female) (1) Voltage Max.1 V
4 ness (Contact with 24V
circuit) Between ground and wiring harness between
Voltage Max.1 V
ENG (L) (female) (3) – PAMB (female) (2)
Between ground and wiring harness between
Voltage Max.1 V
ENG (L) (female) (38) – PAMB (female) (3)
a Prepare with starting switch OFF, and diagnose with starting switch ON
or with engine started.
Defective engine ENG (L) Voltage
5
controller
Between (37) – (38) 4.75 – 5.25 V
Between (3) – (38) 0.5 – 4.5 V

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Circuit diagram related to atmospheric pressure sensor

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Failure code [CA222] Ambient Press Sens Low Error 1

User code Failure code Ambient Press Sens Low Error
Trouble
E15 CA222 (Engine controller system)
Contents of
• Excessively low voltage is detected at signal circuit of atmospheric pressure sensor.
trouble
Action of • Operates with atmospheric pressure value defaulted to (52.44 kPa {0.5 kg/cm2}).
controller • Flashes warning lamp and turns on alarm buzzer.
Problem that
appears on • Output decreases.
machine
• The signal voltage of the atmospheric pressure sensor can be checked in monitoring mode.
Related
(Code: 37401 Atmospheric pressure sensor voltage)
information
• Duplication of failure code: turn ON the starting switch.

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting of failure code [CA221].
in normal state

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Failure code [CA227] Sens Supply 2 Volt High Error 1

User code Failure code Sens Supply 2 Volt High Error
Trouble
E15 CA227 (Engine controller system)
Contents of
• Excessively high voltage is detected in sensor power source (2) (5V) circuit.
trouble
• Operates using Ne speed sensor signal instead of Bkup speed sensor signal.
• Operate oil pressure sensor with oil pressure at default value (250 kPa {2.5 kg/cm2})
Action of
• Operates with atmospheric pressure sensor value defaulted to (52.44 kPa {0.5 kg/cm2})
controller
• Operates with charge pressure sensor at fixed value (400 kPa {4.1 kg/cm2}).
• Flashes warning lamp and turns on alarm buzzer.
Problem that
appears on • Output decreases.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

Defective related Check the codes that are displayed at the same time. If any other codes
1
circuits are displayed, carry out troubleshooting for those codes.
a Prepare with starting switch OFF and diagnose with starting switch ON.
Bkup speed sensor G connector
Engine oil pressure
Disconnect the devices POIL connector
sensor
Defective sensor on the right one at a
Atmospheric pressure
2 time. PAMB connector
(internal defect) sensor
If the code disappears,
that device is internally Charge pressure sen- PIM connector
defective. sor
Common rail pressure
Possible PFUEL connector
sensor
causes and
standard value a Prepare with starting switch OFF and diagnose with starting switch still
in normal state OFF.
Harness short
3 (Harness internal Between wiring harness from ENG (L) (female)
short) (37) to each sensor (female) and wiring harness
Resistance Min. 1 Mz
from ENG (L) (female) (47) to each sensor
(female)
a Prepare with starting switch OFF and diagnose with starting switch ON.
Hot short in wiring har-
Between ground and wiring harness between
ness Voltage Max.1 V
4 ENG (L) (female) (37) – each sensor (female)
(Contact with 24V cir-
cuit) Between ground and wiring harness between
Voltage Max.1 V
ENG (L) (female) (47) – each sensor (female)
a Prepare with starting switch OFF and diagnose with starting switch ON.
Defective engine
5 ENG (L) Voltage
controller
Between (37) – (47) 4.75 – 5.25 V

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Circuit diagram related to sensor power source (2) (5V)

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Failure code [CB227] Sens Supply 2 Volt High Error 1

User code Failure code Sens Supply 2 Volt High Error
Trouble
E15 CB227 (Engine controller system)
Contents of
• High voltage was detected in sensor power supply (2) (5 V) circuit.
trouble
Action of
• Bkup speed sensor operates with Ne speed sensor signal.
controller
Problem that
appears on • Output lowers.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

Related defective
1 If another code is also displayed, carry out troubleshooting for it.
system
a Prepare with starting switch OFF, then turn starting switch ON and carry
out troubleshooting.
Defective sensor When device at right is
2
(Internal defect) disconnected, if error
Bkup speed sensor G connector
code disappears, that
device has defect in it.
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Possible Short circuit in wiring
Between wiring harness from ENG (R) (female)
causes and 3 harness (with another
wiring harness) (37) to each sensor (female) and wiring harness
standard value Resistance Min. 1 Mz
from ENG (R) (female) (47) to each sensor
in normal state
(female)
a Prepare with starting switch OFF, then turn starting switch ON and carry
Hot short in wiring har- out troubleshooting.
ness Wiring harness between ENG (R) (female) (37) –
4 Voltage Max.1 V
(Contact with 24V cir- each sensor (female)
cuit) Wiring harness between ENG (R) (female) (47) –
Voltage Max.1 V
each sensor (female)
a Prepare with starting switch OFF, then turn starting switch ON and carry
Defective engine out troubleshooting.
5
controller ENG (R) Voltage
Between (37) – (47) 4.75 – 5.25 V

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Circuit diagram related to sensor power source (2) (At right bank)

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Failure code [CA234] Eng Over Speed 1

User code Failure code Eng Over Speed
Trouble
E15 CA234 (Engine controller system)
Contents of • The engine speed exceeds upper control limit speed.
trouble • Flashes warning lamp and turns on alarm buzzer.
Action of
• Stops operation of injector until the engine speed drops to the normal speed.
controller
Problem that
appears on • Engine speed fluctuates.
machine
Related • The engine speed can be checked in monitoring function. (Code: 01000 Engine speed)
information • Duplication of failure code: Start engine and operate at high idle.

Cause Standard value in normal state/Remarks on troubleshooting

Defective related Check the codes that are displayed at the same time. If any other codes
Possible 1
circuits are displayed, carry out troubleshooting for those codes.
causes and
standard value The improper usage of equipped machine can be suspected. Instruct the
2 Improper usage
in normal state proper usage.
Defective engine Engine controller can be suspected to be defective if no problem is found
3
controller in causes 1 – 2 (since this is an internal defect, it cannot be diagnosed).

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Failure code [CA238] Ne Speed Sens Supply Volt Error 1

User code Failure code Ne Speed Sens Supply Volt Error
Trouble
E15 CA238 (Engine controller system)
Contents of
• Excessively low voltage is detected at Ne speed sensor power supply (5V) circuit.
trouble
Action of • Controls using Bkup speed sensor signal.
controller • Flashes warning lamp and turns on alarm buzzer.
Problem that
• Engine stops during operation (when Bkup speed sensor is defective at the same time).
appears on
• Engine cannot be started while stopping (when Bkup speed sensor is defective at the same time).
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective Ne speed Disconnect a device
1 sensor shown on the right.
(internal defect) If the failure code disap- Ne speed sensor Ne connector
pears, that device is
internally defective.
a Prepare with starting switch OFF and diagnose with starting switch still
Disconnection in wir- OFF.
ing harness
Wiring harness between ENG (L) (female) (16) –
2 (disconnection or Resistance Max. 1 z
Ne (female) (1)
defective contact of
Possible connectors) Wiring harness between ENG (L) (female) (48) –
Resistance Max. 1 z
causes and Ne (female) (2)
standard value a Prepare with starting switch OFF and diagnose with starting switch still
in normal state Defective harness OFF.
grounding Between ground and wiring harness between
3 Resistance Min. 1 Mz
(contact with ground ENG (L) (female) (16) – Ne (female) (1)
circuit) Between ground and wiring harness between
Resistance Min. 1 Mz
ENG (L) (female) (48) – Ne (female) (2)
a Prepare with starting switch OFF and diagnose with starting switch still
Harness short OFF.
4 (Harness internal Between wiring harness from ENG (L) (female)
short) (16) to Ne (female) (1) and wiring harness from Resistance Min. 1 Mz
ENG (L) (female) (48) to Ne (female) (2)
a Prepare with starting switch OFF and diagnose with starting switch ON.
Defective engine
5 ENG (L) Voltage
controller
Between (16) – (48) 4.75 – 5.25 V

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Circuit diagram related to Ne speed sensor power source

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Failure code [CB238] Ne Speed Sens Supply Volt Error 1

User code Failure code Ne Speed Sens Supply Volt Error
Trouble
E15 CB238 (Engine controller system)
Contents of
• Excessively low voltage is detected at Ne speed sensor power supply (5V) circuit.
trouble
Action of • Controls using Bkup speed sensor signal.
controller • Flashes warning lamp and turns on alarm buzzer.
Problem that
• Engine stops during operation (when Bkup speed sensor is defective at the same time).
appears on
• Engine cannot be started while stopping (when Bkup speed sensor is defective at the same time).
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective Ne speed Disconnect a device
1 sensor shown on the right.
(internal defect) If the failure code disap- Ne speed sensor Ne connector
pears, that device is
internally defective.
a Prepare with starting switch OFF and diagnose with starting switch still
Disconnection in wir- OFF.
ing harness
Wiring harness between ENG (L) (female) (16) –
2 (disconnection or Resistance Max. 1 z
Ne (female) (1)
defective contact of
Possible connectors) Wiring harness between ENG (R) (female) (48) –
Resistance Max. 1 z
causes and Ne (female) (2)
standard value a Prepare with starting switch OFF and diagnose with starting switch still
in normal state Defective harness OFF.
grounding Between ground and wiring harness between
3 Resistance Min. 1 Mz
(contact with ground ENG (L) (female) (16) – Ne (female) (1)
circuit) Between ground and wiring harness between
Resistance Min. 1 Mz
ENG (R) (female) (48) – Ne (female) (2)
a Prepare with starting switch OFF and diagnose with starting switch still
Harness short OFF.
4 (Harness internal Between wiring harness from ENG (L) (female)
short) (16) to Ne (female) (1) and wiring harness from Resistance Min. 1 Mz
ENG (R) (female) (48) to Ne (female) (2)
a Prepare with starting switch OFF and diagnose with starting switch ON.
Defective engine
5 Between ENG (L) (16) – Voltage
controller
ENG (R) (48) 4.75 – 5.25 V

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Circuit diagram related to Ne speed sensor power source

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Failure code [CA263] Fuel Temp Sensor High Error 1

User code Failure code Fuel Temp Sensor High Error
Trouble
E15 CA263 (Engine controller system)
Contents of
• Excessively high voltage is detected at fuel temperature sensor circuit.
trouble
Action of
• Operates with a fixed fuel temperature (95°C).
controller
Problem that
appears on
machine
Related • The signal voltage of engine fuel temperature sensor can be checked in monitoring function.
information (Code: 14201 Engine fuel temperature sensor voltage)

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF and diagnose with starting switch still
Defective fuel tempera- OFF.
1 ture sensor (internal
TFUEL (male) Fuel temperature Resistance
defect)
Between (A) – (B) 10 – 100°C 0.6 – 20 kz
a Prepare with starting switch OFF and diagnose with starting switch still
Disconnection in wir- OFF.
ing harness
Wiring harness between ENG (L) (female) (30) –
Possible 2 (disconnection or Resistance Max. 1 z
TFUEL (female) (A)
causes and defective contact of
standard value connectors) Wiring harness between ENG (L) (female) (47) –
Resistance Max. 1 z
in normal state TFUEL (female) (B)
a Prepare with starting switch OFF and diagnose with starting switch still
Defective harness OFF.
grounding Between ground and wiring harness between
3 Resistance Min. 1 Mz
(contact with ground ENG (L) (female) (30) – TFUEL (female) (A)
circuit) a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective engine ENG (L) (female) Fuel temperature Resistance
4
controller Between (30) – (47) 10 – 100°C 0.6 – 20 kz

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Circuit diagram related to fuel temperature sensor

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Failure code [CB263] Fuel Temp Sensor High Error 1

User code Failure code Fuel Temp Sensor High Error
Trouble
E15 CB263 (Engine controller system)
Contents of
• Excessively high voltage is detected at fuel temperature sensor circuit.
trouble
Action of
• Operates with a fixed fuel temperature (95°C).
controller
Problem that
appears on
machine
Related • The signal voltage of engine fuel temperature sensor can be checked in monitoring function.
information (Code: 14201 Engine fuel temperature sensor voltage)

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF and diagnose with starting switch still
Defective fuel tempera- OFF.
1 ture sensor (internal
TFUEL (male) Fuel temperature Resistance
defect)
Between (A) – (B) 10 – 100°C 0.6 – 20 kz
a Prepare with starting switch OFF and diagnose with starting switch still
Disconnection in wir- OFF.
ing harness
Wiring harness between ENG (R) (female) (30) –
Possible 2 (disconnection or Resistance Max. 1 z
TFUEL (female) (A)
causes and defective contact of
standard value connectors) Wiring harness between ENG (R) (female) (47) –
Resistance Max. 1 z
in normal state TFUEL (female) (B)
a Prepare with starting switch OFF and diagnose with starting switch still
Defective harness OFF.
grounding Between ground and wiring harness between
3 Resistance Min. 1 Mz
(contact with ground ENG (R) (female) (30) – TFUEL (female) (A)
circuit) a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective engine ENG (R) (female) Fuel temperature Resistance
4
controller Between (30) – (47) 10 – 100°C 0.6 – 20 kz

Circuit diagram related to fuel temperature sensor

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Failure code [CA265] Fuel Temp Sensor Low Error 1

User code Failure code Fuel Temp Sensor Low Error
Trouble
E15 CA265 (Engine controller system)
Contents of
• Low voltage was detected in fuel temperature sensor circuit.
trouble
• Substitutes coolant temperature sensor.
Action of
• If coolant temperature sensor is also abnormal, sets fuel temperature to default value (95°C) and
controller
continues operation.
Problem that
appears on
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA263].
in normal state

Failure code [CB265] Fuel Temp Sensor Low Error 1

User code Failure code Fuel Temp Sensor Low Error
Trouble
E15 CB265 (Engine controller system)
Contents of
• Low voltage was detected in fuel temperature sensor circuit.
trouble
• Substitutes coolant temperature sensor.
Action of
• If coolant temperature sensor is also abnormal, sets fuel temperature to default value (95°C) and
controller
continues operation.
Problem that
appears on
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CB263].
in normal state

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Failure code [CA271] IMV/PCV1 Short Error 1

User code Failure code IMV/PCV1 Short Error
Trouble
E10 CA271 (Engine controller system)
Contents of
• Short circuit occurred in supply pump PCV1 circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Defective supply pump turning starting switch ON.
1 PCV1 PCV1 (male) Resistance
(Internal short circuit) Between (1) – (2) 2.3 – 5.3 z
Between (1), (2) – ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring
Wiring harness between ENG (L) (female) (4) –
2 harness (Contact with Resistance Min. 1 Mz
PCV1 (female) (1)
Possible GND circuit)
Wiring harness between ENG (L) (female) (5) –
causes and Resistance Min. 1 Mz
PCV1 (female) (2)
standard value
in normal state a Prepare with starting switch OFF, then turn starting switch ON and carry
out troubleshooting.
Hot short (Contact with
Wiring harness between ENG (L) (female) (4) –
3 24V circuit) in wiring Voltage Max. 1 V
PCV1 (female) (1)
harness
Wiring harness between ENG (L) (female) (5) –
Voltage Max. 1 V
PCV1 (female) (2)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Defective engine ENG (L) (female) Resistance
4
controller
Between (4) – (5) 2.3 – 5.3 z
Between (4), (5) – ground Min. 1 Mz

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Circuit diagram related to supply pump PCV1

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Failure code [CB271] IMV/PCV1 Short Error 1

User code Failure code IMV/PCV1 Short Error
Trouble
E10 CB271 (Engine controller system)
Contents of
• Short circuit occurred in supply pump PCV1 circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Defective supply pump turning starting switch ON.
1 PCV1 PCV1 (male) Resistance
(Internal short circuit) Between (1) – (2) 2.3 – 5.3 z
Between (1), (2) – ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring
Wiring harness between ENG (R) (female) (4) –
2 harness (Contact with Resistance Min. 1 Mz
PCV1 (female) (1)
Possible GND circuit)
Wiring harness between ENG (R) (female) (5) –
causes and Resistance Min. 1 Mz
PCV1 (female) (2)
standard value
in normal state a Prepare with starting switch OFF, then turn starting switch ON and carry
out troubleshooting.
Hot short (Contact with
Wiring harness between ENG (R) (female) (4) –
3 24V circuit) in wiring Voltage Max. 1 V
PCV1 (female) (1)
harness
Wiring harness between ENG (R) (female) (5) –
Voltage Max. 1 V
PCV1 (female) (2)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Defective engine ENG (R) (female) Resistance
4
controller
Between (4) – (5) 2.3 – 5.3 z
Between (4), (5) – ground Min. 1 Mz

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Circuit diagram related to supply pump PCV1

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Failure code [CA272] IMV/PCV1 Open Error 1

User code Failure code IMV/PCV1 Open Error
Trouble
E10 CA272 (Engine controller system)
Contents of
• Disconnection occurred in supply pump PCV1 circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Defective supply pump turning starting switch ON.
PCV1 PCV1 (male) Resistance
1
(Internal disconnec-
Between (1) – (2) 2.3 – 5.3 z
tion)
Between (1), (2) – ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshooting without
Disconnection in wir- turning starting switch ON.
ing harness (Discon-
Wiring harness between ENG (L) (female) (4) –
2 nection in wiring or Resistance Max. 1 z
PCV1 (female) (1)
Possible defective
causes and contact in connector) Wiring harness between ENG (L) (female) (5) – Resistance Max. 1 z
PCV1 (female) (2)
standard value
in normal state a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring
Wiring harness between ENG (L) (female) (4) –
3 harness (Contact with Resistance Min. 1 Mz
PCV1 (female) (1)
GND circuit)
Wiring harness between ENG (L) (female) (5) –
Resistance Min. 1 Mz
PCV1 (female) (2)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Defective engine ENG (L) (female) Resistance
4
controller
Between (4) – (5) 2.3 – 5.3 z
Between (4), (5) – ground Min. 1 Mz

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40 Troubleshooting SEN02097-02

Circuit diagram related to supply pump PCV1

PC2000-8 27
SEN02097-02 40 Troubleshooting

Failure code [CB272] IMV/PCV1 Open Error 1

User code Failure code IMV/PCV1 Open Error
Trouble
E10 CB272 (Engine controller system)
Contents of
• Disconnection occurred in supply pump PCV1 circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Defective supply pump turning starting switch ON.
PCV1 PCV1 (male) Resistance
1
(Internal disconnec-
Between (1) – (2) 2.3 – 5.3 z
tion)
Between (1), (2) – ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshooting without
Disconnection in wir- turning starting switch ON.
ing harness (Discon-
Wiring harness between ENG (R) (female) (4) –
2 nection in wiring or Resistance Max. 1 z
PCV1 (female) (1)
Possible defective
causes and contact in connector) Wiring harness between ENG (R) (female) (5) – Resistance Max. 1 z
PCV1 (female) (2)
standard value
in normal state a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring
Wiring harness between ENG (R) (female) (4) –
3 harness (Contact with Resistance Min. 1 Mz
PCV1 (female) (1)
GND circuit)
Wiring harness between ENG (R) (female) (5) –
Resistance Min. 1 Mz
PCV1 (female) (2)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Defective engine ENG (R) (female) Resistance
4
controller
Between (4) – (5) 2.3 – 5.3 z
Between (4), (5) – ground Min. 1 Mz

28 PC2000-8
40 Troubleshooting SEN02097-02

Circuit diagram related to supply pump PCV1

PC2000-8 29
SEN02097-02 40 Troubleshooting

Failure code [CA273] PCV2 Short Error 1

User code Failure code PCV2 Short Error
Trouble
E10 CA273 (Engine controller system)
Contents of
• Short circuit occurred in supply pump PCV2 circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Defective supply pump turning starting switch ON.
1 PCV2 PCV2 (male) Resistance
(Internal short circuit) Between (1) – (2) 2.3 – 5.3 z
Between (1), (2) – ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring
Wiring harness between ENG (L) (female) (9) –
2 harness (Contact with Resistance Min. 1 Mz
PCV2 (female) (1)
Possible GND circuit)
Wiring harness between ENG (L) (female) (10) –
causes and Resistance Min. 1 Mz
PCV2 (female) (2)
standard value
in normal state a Prepare with starting switch OFF, then turn starting switch ON and carry
out troubleshooting.
Hot short (Contact with
Wiring harness between ENG (L) (female) (9) –
3 24V circuit) in wiring Voltage Max. 1 V
PCV2 (female) (1)
harness
Wiring harness between ENG (L) (female) (10) –
Voltage Max. 1 V
PCV2 (female) (2)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Defective engine ENG (L) (female) Resistance
4
controller
Between (9) – (10) 2.3 – 5.3 z
Between (9), (10) – ground Min. 1 Mz

30 PC2000-8
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Circuit diagram related to supply pump PCV2

PC2000-8 31
SEN02097-02 40 Troubleshooting

Failure code [CB273] PCV2 Short Error 1

User code Failure code PCV2 Short Error
Trouble
E10 CB273 (Engine controller system)
Contents of
• Short circuit occurred in supply pump PCV2 circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Defective supply pump turning starting switch ON.
1 PCV2 PCV2 (male) Resistance
(Internal short circuit) Between (1) – (2) 2.3 – 5.3 z
Between (1), (2) – ground Min. 1 Mz
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Ground fault in wiring
Wiring harness between ENG (R) (female) (9) –
2 harness (Contact with Resistance Min. 1 Mz
PCV2 (female) (1)
Possible GND circuit)
Wiring harness between ENG (R) (female) (10) –
causes and Resistance Min. 1 Mz
PCV2 (female) (2)
standard value
in normal state a Prepare with starting switch OFF, then turn starting switch ON and carry
out troubleshooting.
Hot short (Contact with
Wiring harness between ENG (R) (female) (9) –
3 24V circuit) in wiring Voltage Max. 1 V
PCV2 (female) (1)
harness
Wiring harness between ENG (R) (female) (10) –
Voltage Max. 1 V
PCV2 (female) (2)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Defective engine ENG (R) (female) Resistance
4
controller
Between (9) – (10) 2.3 – 5.3 z
Between (9), (10) – ground Min. 1 Mz

32 PC2000-8
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Circuit diagram related to supply pump PCV2

PC2000-8 33
SEN02097-02 40 Troubleshooting

Failure code [CA274] PCV2 Open Error 1

User code Failure code PCV2 Open Error
Trouble
E10 CA274 (Engine controller system)
Contents of
• Disconnection occurred in supply pump PCV2 circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Defective supply pump turning starting switch ON.
1 PCV2 (Internal discon-
PCV2 (male) Resistance
nection)
Between (1) – (2) 2.3 – 5.3 z
a Prepare with starting switch OFF, then carry out troubleshooting without
Disconnection in wir- turning starting switch ON.
ing harness (Discon-
Wiring harness between ENG (L) (female) (9) –
2 nection in wiring or Resistance Max. 1 z
PCV2 (female) (1)
defective contact in
Possible connector) Wiring harness between ENG (L) (female) (10) –
Resistance Max. 1 z
causes and PCV2 (female) (2)
standard value a Prepare with starting switch OFF, then carry out troubleshooting without
in normal state turning starting switch ON.
Ground fault in wiring
Wiring harness between ENG (L) (female) (9) –
3 harness (Contact with Resistance Min. 1 Mz
PCV2 (female) (1)
GND circuit)
Wiring harness between ENG (L) (female) (10) –
Resistance Min. 1 Mz
PCV2 (female) (2)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Defective engine ENG (L) (female) Resistance
4
controller
Between (9) – (10) 2.3 – 5.3 z
Between (9), (10) – ground Min. 1 Mz

34 PC2000-8
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Circuit diagram related to supply pump PCV2

PC2000-8 35
SEN02097-02 40 Troubleshooting

Failure code [CB274] PCV2 Open Error 1

User code Failure code PCV2 Open Error
Trouble
E10 CB274 (Engine controller system)
Contents of
• Disconnection occurred in supply pump PCV2 circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
appears on
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF, then carry out troubleshooting without
Defective supply pump turning starting switch ON.
1 PCV2 (Internal discon-
PCV2 (male) Resistance
nection)
Between (1) – (2) 2.3 – 5.3 z
a Prepare with starting switch OFF, then carry out troubleshooting without
Disconnection in wir- turning starting switch ON.
ing harness (Discon-
Wiring harness between ENG (R) (female) (9) –
2 nection in wiring or Resistance Max. 1 z
PCV2 (female) (1)
defective contact in
Possible connector) Wiring harness between ENG (R) (female) (10) –
Resistance Max. 1 z
causes and PCV2 (female) (2)
standard value a Prepare with starting switch OFF, then carry out troubleshooting without
in normal state turning starting switch ON.
Ground fault in wiring
Wiring harness between ENG (R) (female) (9) –
3 harness (Contact with Resistance Min. 1 Mz
PCV2 (female) (1)
GND circuit)
Wiring harness between ENG (R) (female) (10) –
Resistance Min. 1 Mz
PCV2 (female) (2)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Defective engine ENG (R) (female) Resistance
4
controller
Between (9) – (10) 2.3 – 5.3 z
Between (9), (10) – ground Min. 1 Mz

Circuit diagram related to supply pump PCV2

36 PC2000-8
40 Troubleshooting SEN02097-02

PC2000-8 37
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Failure code [CA322] Inj #1(L/B#1) Open/Short Error 1

User code Failure code Inj #1(L/B#1) Open/Short Error
Trouble
E11 CA322 (Engine controller system)
Contents of
• A disconnection or short circuit has occurred in injector No. 1 circuit.
trouble
Action of
• Flashes warning lamp and turns on alarm buzzer.
controller
Problem that
• Output decreases.
appears on
• Speed is not stable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective injector No. 1 CN1 (male) Resistance
1
(internal defect)
Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) and ground Min. 1 Mz
a Prepare with starting switch OFF and diagnose with starting switch still
Disconnection in wiring OFF.
harness
Wiring harness between ENG (L) (female) (45) –
2 (disconnection or Resistance Max. 1 z
CN1 (female) (1)
defective contact of
connectors) Wiring harness between ENG (L) (female) (53) –
Resistance Max. 1 z
Possible CN1 (female) (2)
causes and a Prepare with starting switch OFF and diagnose with starting switch still
standard value OFF.
in normal state Defective harness
Between ground and wiring harness between
3 grounding (contact with Resistance Min. 1 Mz
ENG (L) (female) (45) – CN1 (female) (1)
ground circuit)
Between ground and wiring harness between
Resistance Min. 1 Mz
ENG (L) (female) (53) – CN1 (female) (2)
Defective another cylin-
If multiple failure codes are displayed for injector malfunction, carry out
4 der injector or wiring
troubleshooting for them, too.
harness
a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective engine
5 ENG (L) (female) Resistance
controller
Between (45) – (53) 0.4 – 1.1 z
Between (45), (53) and ground Min. 1 Mz

38 PC2000-8
40 Troubleshooting SEN02097-02

Circuit diagram related to injector No. 1

PC2000-8 39
SEN02097-02 40 Troubleshooting

Failure code [CA323] Inj #5(L/B#5) Open/Short Error 1

User code Failure code Inj #5(L/B#5) Open/Short Error
Trouble
E11 CA323 (Engine controller system)
Contents of
• A disconnection or short circuit has occurred in injector No. 5 circuit.
trouble
Action of
• Flashes warning lamp and turns on alarm buzzer.
controller
Problem that
• Output decreases.
appears on
• Speed is not stable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective injector No. 5 CN5 (male) Resistance
1
(internal defect)
Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) and ground Min. 1 Mz
a Prepare with starting switch OFF and diagnose with starting switch still
Disconnection in wiring OFF.
harness
Wiring harness between ENG (L) (female) (46) –
2 (disconnection or Resistance Max. 1 z
CN5 (female) (1)
defective contact of
connectors) Wiring harness between ENG (L) (female) (60) –
Resistance Max. 1 z
Possible CN5 (female) (2)
causes and a Prepare with starting switch OFF and diagnose with starting switch still
standard value OFF.
in normal state Defective harness
Between ground and wiring harness between
3 grounding (contact Resistance Min. 1 Mz
ENG (L) (female) (46) – CN5 (female) (1)
with ground circuit)
Between ground and wiring harness between
Resistance Min. 1 Mz
ENG (L) (female) (60) – CN5 (female) (2)
Defective another cyl-
If multiple failure codes are displayed for injector malfunction, carry out
4 inder injector or wiring
troubleshooting for them, too.
harness
a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective engine
5 ENG (L) (female) Resistance
controller
Between (46) – (60) 0.4 – 1.1 z
Between (46), (60) and ground Min. 1 Mz

40 PC2000-8
40 Troubleshooting SEN02097-02

Circuit diagram related to injector No. 5

PC2000-8 41
SEN02097-02 40 Troubleshooting

Failure code [CA324] Inj #3(L/B#3) Open/Short Error 1

User code Failure code Inj #3(L/B#3) Open/Short Error
Trouble
E11 CA324 (Engine controller system)
Contents of
• A disconnection or short circuit has occurred in injector No. 3 circuit.
trouble
Action of
• Flashes warning lamp and turns on alarm buzzer.
controller
Problem that
• Output decreases.
appears on
• Speed is not stable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective injector No. 3 CN3 (male) Resistance
1
(internal defect)
Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) and ground Min. 1 Mz
a Prepare with starting switch OFF and diagnose with starting switch still
Disconnection in wiring OFF.
harness
Wiring harness between ENG (L) (female) (55) –
2 (disconnection or Resistance Max. 1 z
CN3 (female) (1)
defective contact of
connectors) Wiring harness between ENG (L) (female) (52) –
Resistance Max. 1 z
Possible CN3 (female) (2)
causes and a Prepare with starting switch OFF and diagnose with starting switch still
standard value OFF.
in normal state Defective harness
Between ground and wiring harness between
3 grounding (contact Resistance Min. 1 Mz
ENG (L) (female) (55) – CN3 (female) (1)
with ground circuit)
Between ground and wiring harness between
Resistance Min. 1 Mz
ENG (L) (female) (52) – CN3 (female) (2)
Defective another cyl-
If multiple failure codes are displayed for injector malfunction, carry out
4 inder injector or wiring
troubleshooting for them, too.
harness
a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective engine
5 ENG (L) (female) Resistance
controller
Between (55) – (52) 0.4 – 1.1 z
Between (55), (52) and ground Min. 1 Mz

42 PC2000-8
40 Troubleshooting SEN02097-02

Circuit diagram related to injector No. 3

PC2000-8 43
SEN02097-02 40 Troubleshooting

Failure code [CA325] Inj #6(L/B#6) Open/Short Error 1

User code Failure code Inj #6(L/B#6) Open/Short Error
Trouble
E11 CA325 (Engine controller system)
Contents of
• A disconnection or short circuit has occurred in injector No. 6 circuit.
trouble
Action of
• Flashes warning lamp and turns on alarm buzzer.
controller
Problem that
• Output decreases.
appears on
• Speed is not stable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective injector No. 6 CN6 (male) Resistance
1
(internal defect)
Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) and ground Min. 1 Mz
a Prepare with starting switch OFF and diagnose with starting switch still
Disconnection in wiring OFF.
harness
Wiring harness between ENG (L) (female) (57) –
2 (disconnection or Resistance Max. 1 z
CN6 (female) (1)
defective contact of
connectors) Wiring harness between ENG (L) (female) (59) –
Resistance Max. 1 z
Possible CN6 (female) (2)
causes and a Prepare with starting switch OFF and diagnose with starting switch still
standard value OFF.
in normal state Defective harness
Between ground and wiring harness between
3 grounding (contact Resistance Min. 1 Mz
ENG (L) (female) (57) – CN6 (female) (1)
with ground circuit)
Between ground and wiring harness between
Resistance Min. 1 Mz
ENG (L) (female) (59) – CN6 (female) (2)
Defective another cyl-
If multiple failure codes are displayed for injector malfunction, carry out
4 inder injector or wiring
troubleshooting for them, too.
harness
a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective engine
5 ENG (L) (female) Resistance
controller
Between (57) – (59) 0.4 – 1.1 z
Between (57), (59) and ground Min. 1 Mz

44 PC2000-8
40 Troubleshooting SEN02097-02

Circuit diagram related to injector No. 6

PC2000-8 45
SEN02097-02 40 Troubleshooting

Failure code [CA331] Inj #2(L/B#2) Open/Short Error 1

User code Failure code Inj #2(L/B#2) Open/Short Error
Trouble
E11 CA331 (Engine controller system)
Contents of
• A disconnection or short circuit has occurred in injector No. 2 circuit.
trouble
Action of
• Flashes warning lamp and turns on alarm buzzer.
controller
Problem that
• Output decreases.
appears on
• Speed is not stable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective injector No. 2 CN2 (male) Resistance
1
(internal defect)
Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) and ground Min. 1 Mz
a Prepare with starting switch OFF and diagnose with starting switch still
Disconnection in wiring OFF.
harness
Wiring harness between ENG (L) (female) (54) –
2 (disconnection or Resistance Max. 1 z
CN2 (female) (1)
defective contact of
connectors) Wiring harness between ENG (L) (female) (51) –
Resistance Max. 1 z
Possible CN2 (female) (2)
causes and a Prepare with starting switch OFF and diagnose with starting switch still
standard value OFF.
in normal state Defective harness
Between ground and wiring harness between
3 grounding (contact Resistance Min. 1 Mz
ENG (L) (female) (54) – CN2 (female) (1)
with ground circuit)
Between ground and wiring harness between
Resistance Min. 1 Mz
ENG (L) (female) (51) – CN2 (female) (2)
Defective another cyl-
If multiple failure codes are displayed for injector malfunction, carry out
4 inder injector or wiring
troubleshooting for them, too.
harness
a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective engine
5 ENG (L) (female) Resistance
controller
Between (54) – (51) 0.4 – 1.1 z
Between (54), (51) and ground Min. 1 Mz

46 PC2000-8
40 Troubleshooting SEN02097-02

Circuit diagram related to injector No. 2

PC2000-8 47
SEN02097-02 40 Troubleshooting

Failure code [CA332] Inj #4(L/B#4) Open/Short Error 1

User code Failure code Inj #4(L/B#4) Open/Short Error
Trouble
E11 CA332 (Engine controller system)
Contents of
• A disconnection or short circuit has occurred in injector No. 4 circuit.
trouble
Action of
• Flashes warning lamp and turns on alarm buzzer.
controller
Problem that
• Output decreases.
appears on
• Speed is not stable.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective injector No. 4 CN4 (male) Resistance
1
(internal defect)
Between (1) – (2) 0.4 – 1.1 z
Between (1), (2) and ground Min. 1 Mz
a Prepare with starting switch OFF and diagnose with starting switch still
Disconnection in wiring OFF.
harness
Wiring harness between ENG (L) (female) (56) –
2 (disconnection or Resistance Max. 1 z
CN4 (female) (1)
defective contact of
connectors) Wiring harness between ENG (L) (female) (58) –
Resistance Max. 1 z
Possible CN4 (female) (2)
causes and a Prepare with starting switch OFF and diagnose with starting switch still
standard value OFF.
in normal state Defective harness
Between ground and wiring harness between
3 grounding (contact Resistance Min. 1 Mz
ENG (L) (female) (56) – CN4 (female) (1)
with ground circuit)
Between ground and wiring harness between
Resistance Min. 1 Mz
ENG (L) (female) (58) – CN4 (female) (2)
Defective another cyl-
If multiple failure codes are displayed for injector malfunction, carry out
4 inder injector or wiring
troubleshooting for them, too.
harness
a Prepare with starting switch OFF and diagnose with starting switch still
OFF.
Defective engine
5 ENG (L) (female) Resistance
controller
Between (56) – (58) 0.4 – 1.1 z
Between (56), (58) and ground Min. 1 Mz

48 PC2000-8
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Circuit diagram related to injector No. 4

PC2000-8 49
SEN02097-02 40 Troubleshooting

Failure code [CA342] Calibration Code Incompatibility 1

User code Failure code Calibration Code Incompatibility
Trouble
E10 CA342 (Engine controller system)
Contents of
• Data mismatch occurred in engine controller.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
appears on • Engine cannot be started or operated.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA111].
in normal state

Failure code [CB342] Calibration Code Incompatibility 1

User code Failure code Calibration Code Incompatibility
Trouble
E10 CB342 (Engine controller system)
Contents of
• Data mismatch occurred in engine controller.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
appears on • Engine cannot be started or operated.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CB111].
in normal state

50 PC2000-8
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PC2000-8 51
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Failure code [CA351] Injectors Drive Circuit Error 1

User code Failure code Injectors Drive Circuit Error
Trouble
E10 CA351 (Engine controller system)
Contents of
• Abnormality has occurred in injector drive circuit.
trouble
Action of • Operates with limited output. (Limits common rail pressure.)
controller • Flashes warning lamp and turns on alarm buzzer.
Problem that
appears on • Output decreases.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

Check the failure codes (codes for injector system trouble) that are dis-
Defective related
1 played at the same time. If any other codes are displayed, carry out trou-
circuits
bleshooting for those codes.
Since a fuse or breaker of equipped machine side can be suspected to be
defective, directly check them.
2 Defective breaker
(If fuse is blown, or breaker is shut off, it is highly possible that a defective
grounding, etc. has occurred in the circuit.)
a Prepare with starting switch OFF and diagnose with starting switch still
Possible Disconnection in wiring OFF.
causes and harness
Wiring harness between CE03 (female) (3) (4) –
standard value 3 (disconnection or Resistance Max. 1 z
battery (+)
in normal state defective contact of
connectors) Wiring harness between CE03 (female) (1) (2)
Resistance Max. 1 z
and ground
a Prepare with starting switch OFF and diagnose with starting switch still
Defective harness OFF.
4 grounding (contact
with ground circuit) Between ground and wiring harness between
Resistance Min. 1 Mz
CE03 (female) (3) (4) – battery (+)
a Prepare with starting switch OFF and diagnose with starting switch ON.
Defective engine
5 CE03 Voltage
controller
Between (3), (4) – (1), (2) 20 – 30 V

52 PC2000-8
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Circuit diagram related to controller power source

PC2000-8 53
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Failure code [CB351] Injectors Drive Circuit Error 1

User code Failure code Injectors Drive Circuit Error
Trouble
E10 CB351 (Engine controller system)
Contents of
• Abnormality occurred in injector drive circuit.
trouble
Action of • Limits output and continues operation (Limits common rail pressure).
controller • Blinks warning lamp and sounds alarm buzzer.
Problem that
appears on • Output lowers.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

Related defective If another code (code of injector system abnormality) is also displayed,
1
system carry out troubleshooting for it.
Fuse or circuit breaker on applicable machine side may be defective.
Defective circuit
2 Check them directly. (If fuse is broken or circuit breaker is turned OFF, cir-
breaker
cuit probably has ground fault.)
a Prepare with starting switch OFF, then carry out troubleshooting without
Disconnection in wiring turning starting switch ON.
harness (Disconnec-
Possible Wiring harness between CE06 (female) (3), (4) –
3 tion in wiring or defec- Resistance Max. 1 z
causes and battery (+)
tive contact in
standard value connector) Wiring harness between CE06 (female) (1), (2) –
Resistance Max. 1 z
in normal state ground
a Prepare with starting switch OFF, then carry out troubleshooting without
Ground fault in wiring turning starting switch ON.
4 harness (Contact with
Wiring harness between CE06 (female) (3), (4) –
GND circuit) Resistance Min. 1 Mz
battery (+)
a Prepare with starting switch OFF, then turn starting switch ON and carry
Defective engine out troubleshooting.
5
controller CE06 Voltage
Between (3), (4) – (1), (2) 20 – 30 V

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Circuit diagram related to engine controller power supply

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Failure code [CA352] Sens Supply 1 Volt Low Error 1

User code Failure code Sens Supply 1 Volt Low Error
Trouble
E15 CA352 (Engine controller system)
Contents of
• Low voltage was detected in sensor power supply (1) (5 V) circuit.
trouble
Action of • Common rail pressure sensor limits output and continues operation (Limits common rail pressure).
controller • Blinks warning lamp and sounds alarm buzzer.
Problem that
appears on • Output lowers.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA386].
in normal state

Failure code [CB352] Sens Supply 1 Volt Low Error 1

User code Failure code Sens Supply 1 Volt Low Error
Trouble
E15 CB352 (Engine controller system)
Contents of
• Low voltage was detected in sensor power supply (1) (5 V) circuit.
trouble
Action of • Common rail pressure sensor limits output and continues operation (Limits common rail pressure).
controller • Blinks warning lamp and sounds alarm buzzer.
Problem that
appears on • Output lowers.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CB386].
in normal state

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Failure code [CA386] Sens Supply 1 Volt High Error 1

User code Failure code Sens Supply 1 Volt High Error
Trouble
E15 CA386 (Engine controller system)
Contents of
• High voltage was detected in sensor power supply (1) (5 V) circuit.
trouble
Action of • Common rail pressure sensor limits output and continues operation (Limits common rail pressure).
controller • Blinks warning lamp and sounds alarm buzzer.
Problem that
appears on • Output lowers.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

Related defective
1 If another code is also displayed, carry out troubleshooting for it.
system
a Prepare with starting switch OFF, then turn starting switch ON and carry
out troubleshooting.
Defective sensor When device at right is
2
(Internal defect) disconnected, if error Left common rail
PFUEL connector
code disappears, that pressure sensor
device has defect in it.
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Disconnection in wiring Wiring harness between ENG (L) (female) (33) –
harness (Disconnec- Resistance Max. 1 z
PFUEL (female) (1)
3 tion in wiring or defec-
Wiring harness between ENG (L) (female) (25) –
tive contact in Resistance Max. 1 z
connector) PFUEL (female) (2)
Wiring harness between ENG (L) (female) (47) –
Resistance Max. 1 z
PFUEL (female) (3)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Wiring harness between ENG (L) (female) (33) –
Possible Ground fault in wiring Resistance Min. 1 Mz
PFUEL (female) (1)
causes and 4 harness (Contact with
standard value GND circuit) Wiring harness between ENG (L) (female) (25) –
Resistance Min. 1 Mz
in normal state PFUEL (female) (2)
Wiring harness between ENG (L) (female) (47) –
Resistance Min. 1 Mz
PFUEL (female) (3)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Between wiring harness between ENG (L)
(female) (33) – PFUEL (female) (1) and wiring
Resistance Min. 1 Mz
harness between ENG (L) (female) (25) –
PFUEL (female) (2)
Short circuit in wiring
Between wiring harness between ENG (L)
5 harness (with another
(female) (33) – PFUEL (female) (1) and wiring
wiring harness) Resistance Min. 1 Mz
harness between ENG (L) (female) (47) –
PFUEL (female) (3)
Between wiring harness between ENG (L)
(female) (25) – PFUEL (female) (2) and wiring
Resistance Min. 1 Mz
harness between ENG (L) (female) (47) –
PFUEL (female) (3)
a Prepare with starting switch OFF, then turn starting switch ON and carry
Defective engine out troubleshooting.
6
controller ENG (L) Voltage
Between (33) – (47) 4.75 – 5.25 V

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Circuit diagram related to sensor power supply 1 (5V)

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Failure code [CB386] Sens Supply 1 Volt High Error 1

User code Failure code Sens Supply 1 Volt High Error
Trouble
E15 CB386 (Engine controller system)
Contents of
• High voltage was detected in sensor power supply (1) (5 V) circuit.
trouble
Action of • Common rail pressure sensor limits output and continues operation (Limits common rail pressure).
controller • Blinks warning lamp and sounds alarm buzzer.
Problem that
appears on • Output lowers.
machine
Related
information

Cause Standard value in normal state/Remarks on troubleshooting

Related defective
1 If another code is also displayed, carry out troubleshooting for it.
system
a Prepare with starting switch OFF, then turn starting switch ON and carry
out troubleshooting.
Defective sensor When device at right is
2
(Internal defect) disconnected, if error Right common rail
PFUEL connector
code disappears, that pressure sensor
device has defect in it.
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Disconnection in wiring Wiring harness between ENG (R) (female) (33) –
harness (Disconnec- Resistance Max. 1 z
PFUEL (female) (1)
3 tion in wiring or defec-
Wiring harness between ENG (R) (female) (25) –
tive contact in Resistance Max. 1 z
connector) PFUEL (female) (2)
Wiring harness between ENG (R) (female) (47) –
Resistance Max. 1 z
PFUEL (female) (3)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Wiring harness between ENG (R) (female) (33) –
Possible Ground fault in wiring Resistance Min. 1 Mz
PFUEL (female) (1)
causes and 4 harness (Contact with
standard value GND circuit) Wiring harness between ENG (R) (female) (25) –
Resistance Min. 1 Mz
in normal state PFUEL (female) (2)
Wiring harness between ENG (R) (female) (47) –
Resistance Min. 1 Mz
PFUEL (female) (3)
a Prepare with starting switch OFF, then carry out troubleshooting without
turning starting switch ON.
Between wiring harness between ENG (R)
(female) (33) – PFUEL (female) (1) and wiring
Resistance Min. 1 Mz
harness between ENG (R) (female) (25) –
PFUEL (female) (2)
Short circuit in wiring
Between wiring harness between ENG (R)
5 harness (with another
(female) (33) – PFUEL (female) (1) and wiring
wiring harness) Resistance Min. 1 Mz
harness between ENG (R) (female) (47) –
PFUEL (female) (3)
Between wiring harness between ENG (R)
(female) (25) – PFUEL (female) (2) and wiring
Resistance Min. 1 Mz
harness between ENG (R) (female) (47) –
PFUEL (female) (3)
a Prepare with starting switch OFF, then turn starting switch ON and carry
Defective engine out troubleshooting.
6
controller ENG (R) Voltage
Between (33) – (47) 4.75 – 5.25 V

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Circuit diagram related to sensor power supply (1) (5V)

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Failure code [CA441] Battery Voltage Low Error 1

User code Failure code Battery Voltage Low Error
Trouble
E10 CA441 (Engine controller system)
Contents of
• Low voltage was detected in power supply voltage circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
• Machine continues operation normally but may stop suddenly or may not able to start again once it
appears on
stops.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA111].
in normal state

Failure code [CB441] Battery Voltage Low Error 1

User code Failure code Battery Voltage Low Error
Trouble
E10 CB441 (Engine controller system)
Contents of
• Low voltage was detected in power supply voltage circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
• Machine continues operation normally but may stop suddenly or may not able to start again once it
appears on
stops.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CB111].
in normal state

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Failure code [CA442] Battery Voltage High Error 1

User code Failure code Battery Voltage High Error
Trouble
E10 CA442 (Engine controller system)
Contents of
• High voltage was detected in power supply voltage circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
• Machine continues operation normally but may stop suddenly or may not able to start again once it
appears on
stops.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA111].
in normal state

Failure code [CB442] Battery Voltage High Error 1

User code Failure code Battery Voltage High Error
Trouble
E10 CB442 (Engine controller system)
Contents of
• High voltage was detected in power supply voltage circuit.
trouble
Action of
• Blinks warning lamp and sounds alarm buzzer.
controller
Problem that
• Machine continues operation normally but may stop suddenly or may not able to start again once it
appears on
stops.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CB111].
in normal state

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Failure code [CA449] Rail Press Very High Error 1

User code Failure code Rail Press Very High Error
Trouble
E11 CA449 (Engine controller system)
Contents of
• Common rail pressure sensor circuit detected abnormally high pressure (Level 2).
trouble
Action of • Limits output and continues operation (Limits common rail pressure).
controller • Blinks warning lamp and sounds alarm buzzer.
Problem that
appears on • Output lowers.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CA553].
in normal state

Failure code [CB449] Rail Press Very High Error 1

User code Failure code Rail Press Very High Error
Trouble
E11 CB449 (Engine controller system)
Contents of
• Common rail pressure sensor circuit detected abnormally high pressure (Level 2).
trouble
Action of • Limits output and continues operation (Limits common rail pressure).
controller • Blinks warning lamp and sounds alarm buzzer.
Problem that
appears on • Output lowers.
machine
Related
information

Possible Cause Standard value in normal state/Remarks on troubleshooting

causes and
standard value Carry out troubleshooting for failure code [CB553].
in normal state

64 PC2000-8