Metal Building Construction Guide
Metal Building Construction Guide
INTRODUCTION
The quantities indicated for each component are computed considering, the
possible wastage, breakage and shrinkage depending on the material type. But
incase of concrete, content of cement can differ from that indicated in this guide
due to factors like. Quality and size of the material components etc.
2. Estimated average performance rate
Output rate for the same kind of works can widely vary depending on the type,
complexity and locations of building to be built, conditions, skills of labor etc.
Till then. The performance rates that are indicated in this guide are only
estimated average. They are intended to help in preparation of engineers
estimate and related costs within the Building Design Enterprise Only.
STANDARD CONCRETE MIX
Note:-
The Volume of water given is for surface dry aggregates
The actual volume will be smaller depending on the water content of the
aggregates
Adjustment should be made based on the slump
Concrete grade c-25 and above require class II workmanship i.e. mixers vibrators and qualified
supervision
Ite
Material Compo.
m Work Item Unit Unit Qty.
For Unit Work Item
No.
2. EXCAVATION AND EARTH WORK
Fill
01 Fill material sub-base m3 m3 1.250
m2 m3
02 Hard-core 200mm thick m2 Stone m3 0.250
Crushed Stone m3 0.030
m3
03 Hard-core 250mm thick Stone 0.310
Crushed Stone 0.030
3. CONCRETE WORK
PLAIN BINDING CONCRETE
3.1 Cast in Situ Concrete
01 C-5 m3 Cement Kg 150.000
[Link] Sand m3 0.581
Aggregate m3 0.835
m3 Kg
02 C-10 m3 Cement m3 240.000
Sand m3 0.550
Aggregate Kg 0.820
m3
03 C-15 Cement m3 280.000
1:2.5:4 Sand 0.528
Aggregate 0.774
Item No.
Mater
ial
Wor
Comp
k
Unit o. For Unit Qty.
Ite
Unit
m
Work
Item
3.3 Form Work
08 For beams and columns. m2 Boards m3 0.013
Batten m3 0.006
Eucalyptus m 1.050
Nail kg 0.300
For slab m2
09 Board m3 0.013
Batten m3 0.006
Beams m3 0.005
Props (Eucalyptus) ml 1.500
Brace (Eucalyptus) ml 1.000
Kg Nail kg 0.220
Material Compo.
Item Uni
Work Item For Unit Work Unit Qty.
No. t
Item
05 150mm thick m2 HCB No 12.650
Mortar (1:4) m3 0.022
m2 Cement qtl 0.065
Sand m3 0.024
No
06 100 mm thick HCB m3 12.650
qtl 0.012
Mortar (1:4)
m3 0.035
Cement 0.036
Sand
6. BRICK WALLS
07 120mm thick m2 Bricks No 57.700
m2 Mortar (1:4) m3 0.035
Cement qtl 0.130
Sand m3 0.040
No
08 250mm thick Bricks m3 115.400
Mortar (1:4) qtl 0.070
Cement m3 0.260
Sand 0.080
[Link] AND WALL CLADDING
01 ROOF/Wall m2 Sheet m2 1.250
ml Nails kg 0.076
Ite
Uni Material Compo. Uni
m Work Item Qty.
t For Unit Work Item t
No.
03 Ceiling/soffit m2 Covering mtrl. m2 1.050
Batten m 4.000
Eucalyptus Braces m 1.230
Eucalyptus Suspension m 1.230
Nail kg 0.170
ml
04 Fascia and brage board Board m 1.100
Nail kg 0.030
Paint lt. 0.100
ml
05 Skirting timber Board m 1.100
Nail kg 0.050
No
06 Door Door set No 1.050
Cement Screed
04 Mix 1:3 m3 Mortar m3 1.260
Cement qtl 4.410
Sand m3 1.080
m3
05 Mix 1:4 m3 Mortar qtl 1.260
Cement m3 3.530
Sand m2 1.080
kg
06 PVC tile flooring m3 Tile 1.020
Adhesive 0.350
Skirting
07 Cement/terrazzo/marble Ml Tile Ml 1.050
Mortar m3 0.030
Cement qtl 1.130
Sand m3 0.030
ml Pipe 1.050
09 Diameter 1000mm Mortar 0.030
Cement 0.180
Sand 0.030
Crew Daily
Uni
Activity Labors No. Equipmen N o. Outpu
t
t t
Stone Masonry
50mm below grade level with no plumb line m3 Mason 1
2
Laborers 4
50mm above grade level side roughly dressed. m3 Mason 1
1
Laborers 2
3
50mm above grade level both sides roughly m Mason 1
0.8
dressed Laborers 2
Roofing & wall cladding
Corrugated iron sheet roof cover m2 Carpente 1
34
r Helpers 2
2
EGA sheet roof cover to steel purlin m Carpente 1
28
r Helpers 2
EGA Sheet ridge caps ml Carpente 1
36
r Helpers 2
2
EGA sheet wall cladding to steel purlin m Carpente 1
24
r Helpers 2
Carpentry & Joinery
Eucalyptus truss assembled & mounted N o. Carpente 2
2
12 meter span r Helpers 4
2
Purlin 50x70mm m Carpente 1
48
r Helpers 2
Chip wood ceiling with buttons & Corner lists m2 Carpente 1
4
r Helpers 2
2
Ditto suspended ceiling m Carpente 1
3
r Helpers 2
Timber soffit m2 Carpente 1
3
r Helpers 2
Fasha & baarge board m2 Carpente 1
r Helpers 2 24
Floor boards with joints m2 Carpente 1 5
r Helpers 2
Wooden skirting ml Carpente 1
26
r Helpers 2
Wooden doors m2 Carpente 1
4
r Helpers 2
Metal Work
Fixing
Galvanize sheet profile m2 Carpente 1
Window r Helpers 2 4
Chiseler 1
Door m2 Carpente 1
r Helpers 2 6
Chiseler 1
Crew Daily
Activity Unit Labour No. Equipmen N o. Outpu
t t
Heavy duty sliding door m2 Carpenter 1 4
Helper 2
Chiseler 1
Plastering & pointing
Two coats of plaster m2 Plasterer 1 6
To brick & Block wall surfaces Helper 1
To stone masonry m2 Plasterer 1 5
Helper 1
Concrete vertical surfaces m2 Plasterer 1 6
Helper 1
Chiseler 1
Concrete soffits m2 Plasterer 1 4
Helper 1
Chiseler 1
Final coat to vertical surfaces m2 Plasterer 1 14
Helper 1
Final coat to concrete soffits m2 Plasterer 1 10
Helper 1
Final render coat to wall surfaces m2 Plasterer 1 20
Helper 1
Recessed cement pointing m2 Plasterer 1 7
To brick walls Helper 1
Chiseler 1
To hollow block surfaces m2 Plasterer 1 14
Helper 1
Chiseler 1
To stone masonry m2 Plasterer 1 16
Helper 1
Chiseler 1
Floor & wall finish
Cement tiles m2 Meson 1 6
Helper 1
Terrazzo tiles m2 Meson 1 6
Helper 1
Terrazzo tile skirting m2 Meson 1 20
Helper 1
Chiseler 1
Roughly dressed stone pavement m2 Meson 1 6
Helper 2
Painting
Plastic impulsion paint
3 coats to plastered vertical surfaces m2 Painter 1 18
Helper 1
3 coats of plastered soffits m2 Painter 1 16
Helper 1
CIRCUMFRANC
DIAMETER AREA WEIGHT
E REMARKS
mm CM2 KG/ML
CM
n 6 0.20 1.89 0.222
GENERAL FORMULA
UNIT WEIGHT
40 x 50 x 18 cm ” ”
40 x 50 x 20 cm ” ”
Maximum ” 60mm
121 – 600 10 12
601 – 1200 15 42
CONCRETE
Gravel = _____________
2. Soffit form work for slab, props height not exceeding / 300 mm
3. From work for edges of the slab width not exceeding 200mm
6. 120mm thick burnt brick wall bedded in cement Lime mortar [Link] both side left
for Plastering.
a) Brick =57.7 pcs/m2
b) Mortar (With 15% waste) =0.026 m3/m2
c) Cement = 0.031 qts/m2
d) Lime = 0.048 qts/m2
e) Sand =0.02 m3/m2
7. Ditto, but 250mm thick
a) Brick
b) Mortar (With 15% waste) =115.4 pcs/m2
c) Cement = 0.062 qts/m2
d) Lime = 0.07 qts/m2
e) Sand = 0.11 qts/m2
a) Trachyting stone
1.33 m3/m3 x 0.65m x 1.05m waste =0.90 m3/m2
b) Cement Mortar
0.264m3/m3 x 035m x 1.05m waste =0.10 m3/m2
a) Trachyting stone
3m3/m3 x 035m x 1.10m waste =0.52 m3/m2
b) Cement Mortar
7. Cement 1:4
a) Cement =3.53 qts/m3
b) Sand = 1.15 m3/m3
PAINTING
13. 3 coats of hard glass oil paint (emamel to wooden door parts of the
windows.
a) Priming coat = 0.07 lit/m2
b) Under Coat = 0.06 lit/m2
c) Finishing Coat = 0.06 lit/m2
d) Knotting = 0.01 lit/m2
e) Putty =0.02lit/ m 2
14. 3 coats of hard glass oil paint (emamel) to steel door surface:-
18. 2 coats of plastic emulsion paint to wooden barge board and soffit
boarding:-
a) Priming coat = 0.011 lit/m2
b) Finishing Coat = 0.09 lit/m2
19. 3 coats of paint (enamel) to galvanized steel sheet eaves gutter size
150x150 (girth 400mm) -
a) Priming = 0.03 lit/ml
b) Under coat = 0.04 lit/ml
c) Finishing Coat = 0.03 lit/ml
20. 3 coats of oil paint (enamel) to galvanized steel sheet down pipe size
100x100 (girth 400mm) -
a) Priming = 0.03 lit/m2
b) Under coat = 0.04 lit/m2
c) Finishing Coat = 0.03 lit/m2
21. 3 coats of oil paint (enamel) to galvanized steel sheet flashing:-
a) Priming = 0.07 lit/m2
b) Under coat = 0.08 lit/m2
c) Finishing Coat = 0.07 lit/m2
22. Flat asbestos sheet chip wood, and on + 5% wastage per m2 area for
wall
Covering.-
23. Chip wood, hard board, soft board flat asbestoes sheet and so on +
5%
Wastage per m2 area for ceiling covering
a) Mm thick glass + 10% wastage per m2 area
b) Putty 0.50kg/m2 area.
a) Same as above
b) Two coats of bitumen emulsion + 5%waste = 1.58 kg/m2
3. Bituminous roofing:-
a) One coat of bitumen emulsion promer +5% waste = 0.32 kg/m2
Type of work
1. Supply and install n100mm concrete pipe
layer on a leveled base and joints covered in
100mm wide bituments folt strip.
a) n100mm C.P+ 5% waste = 1.05 m/m
b) bituminous felt strip 100mm wide + 5% waste = 0.43/m
2. n100mm concrete ring inspection pit on a leveled
ground with joints filled in cement mortar 1:2
including R.C cover and connections for inst.
A. n 300mm concrete ring (1-1000mm)+ 5% waste = 1.05 pcs/No
B. Concrete for cover 1:4 =0.02 m/No
C. Mortar for joints =0.005 m2/No
D. Reinforcement = [Link]/inc
2. Ditto, but n400mm
a) Same as above
b) Concrete fir civer 1:4 = 0.3 m3/No.
c) Same as above
d) Same as above
3. Supply and install n100mm concrete pipe in
trenohes layed on a sand bed with joints
filled in cement mortar 1:2
A. n100mm C.P+ 5% waste = 1.05 m/m
B. Mortar 1:2 for joints = 0.002 m3/m
C.
4. Ditto, but n 150mm
a) n150mm C.P+ 5% waste = 1.05 m/m
B. mortar 1:2 for joints = 0.003/ m3/m
5. Ditto, but n 150mm
a) n150mm C.P+ 5% waste = 1.03 m/m
B. mortar 1:2 for joints = 0.004 m3/m
6. Ditto, but n 300mm
a) n300mm C.P+ 5% waste = 1.05 m/m
B.n mortar 1:2 for joints = 0.006 m3/m
7. Ditto, but n 400mm
a) n 400mm C.P+ 5% waste = 1.05 m/m
B. mortar 1:2 for joints = 0.008 m3/m
Assumption
a. Roof works:-
b. Ceiling Work:-
1. Fence Work
a) 100x100mm over all length 2100 mm fence post with wood sank into
concrete base + 5% waste
b) Strut to 2100 mm fence post =1.05 pcs/no3
c) Barbed wire fencing + 2% waste =1.02m/ml
d) Fixing clips + 5% waste = 0.52 pcs/ml
2. Hard cording
20cm thick basaltic stones hard coring:-
a) Basaltic stone:-
0.20mx1.15 decrease and waste =0.23 m3/m3
0.25x1.15 ” ” =0.28 m3/m2
3. Coarse gravel filling for hard core to a finished thickness of 15cm
a) Coarse gravel 0.15 decrease and waste =0.17 m3/m2
4. Roof work
a) 28 guage roofing sheet =1.25m 2/Pcs
b) Fixers with plastic washer + 5% waste =4.2Pcs/m 2
5. 400mm wide 28 guage rood ridge = 0.46m 2/m
a) Fixers + 5% waste =4.3Pcs/m2
6.500mm wide roof valley covers in 28 guage sheet + 5% waste 4.30
pcs/ml
b) Fixers + 5% waste 0.57 m2/ml
6cm Nails
75 pcs/m2
12cm. Nails
15pcs/m2 for stiffening
- For nurline= 8cm nails – pcs/ml
- For Eucalyptus this 10cm. nails 20.25 pcs/trus
- One log of 1.5mm iron wire in = 50ml
- “J” looks for asbestonas sheet 9-10 pcs sheet
- 16mm band iron-15ml/kg
- p/reservative oil = 0.p gallon( truss)
- 2mm iron wire 60cm/stirrup or 0.5kg/m3 of concrete.
- Roofing nails per Zigba truss of 15cm doubl braced 136
pcs/truss
- Wire mesh 1 rool = 25ml
- Barbed wire 1 roll = 200ml
- U nails 5kg
- 480 pcs of “U” nails weight 1kg
- 1pkt of “U” nails 5x480 = 2400 pcs
- 3mm thick clear glass 130x200cm
- 1case = 15pcs
- 1 case = 41m2
- 4mm thick clear glass size = 120x240cm
- 1case = 14 pcs
- 1 case = 40.3pm2
- 5mm thick clear glass size = 200x300cm
- 1case = 6 pcs
- 1 case = 30pm2
- 15mm thick light-weight concrete
- Mortar = 0.16m3/m2
- Cement = 0.103qts/m3
- Sand purie = 0.19m3/m2
7 Form Work
10-20m2
2
Beam BG.L 1 cap – 2L ” 5-8m ”
Footing ” ” ” ” 10-25m2
Beam A.G.L ” ” ” ”
8 Reinforcement
11qt -3qt
Bending * Cutting 21 – 2L ” 1qt -1-5qt 15qt- 5-25qt
10pt-20pt
Erecting 21 – 10L ”
9 Concrete work
Beam B.G.L ”
Slab (Ground floor) ”
Tie beam above 2m ”
Slab above 2m ”
Column up to 2m ”
Column above 2m ”
10 Bricks
2.5-4m2
2
Double wall 1m+2L ” 1.5-3m 5m2-8m2
Single wall ” ” 3m2-6m2
11 Hollow Block
2-5m2
Double wall 1m+2L ” 2-3.5 5-8m2
Single wall ” ” 3m2-6m2
12 Plastering
20-35ml
14 Fascia board 1 cap + 2L ” ,, ,,
16 Flooring
17 Window Oil:-
19 Glazing
Cutting 2 cap+2L ”
Fixing 1 cap+1L ” 50-100m2
15-20m2
ITE DESCRIPTION GANG TIME WORK ACTUAL WORK TO
M EXECUTED BE EXECUTED
20 Pointing
1p+2L 1 day 10-15 m2 15-35 m2
M.C.B pointing
1pl+2L ” 5-8 m2 10-20 ”
Brick Pointing ” ” 3-6 ” 9-15 ”
Masonry pointing ” ” 5-8 ” 10-10 ”
Masonry dressed stone
21
Pointing
Plastic painting
22
Sanitary Installation
- 1mason
8 Pavior - 1 assistant 15m2 23 345 m2
- 3 Laborers
AMOUNT OF WORK DONE PER
RATE OF PRODUCITON PER CREW
ITE TYPE OF BRIGADE
REMARK
M ACTIVITY LABOUR NEEDED IN A SINGLE WORK NO TO CREW WORK
CREW DONE/DAY PER BRIGADE DONE/DAY
- 1 plasterer
9 Plaster - 1 ass. plst. 4m2 20 80 m2
- 2 Laborers
- 1 Plumber
10 Sanitary - 1 Ass/Plumber 2pcs 4 8 m2
- 2 Laborers
- 1 carpenter 2pcs Fixing doors
11 Carpentry 9 58pcs
- 1 ass/Carpenter & Windows
- 1 Painter
12 Painter 25m2 10 250 m2
- 1 Laborer
- 1 Glazier
13 Glazier 40m3 1 40 m2
- 2 Laborers
- 1 carpenter
14 Roofer - 1 ass. carpenter 4 m2 29 116m2
- 4 Laborers
- 1 Electrician
15 Electrical - 1 Ass/electrician
- 2 Laborers
16 Miscellaneous
ETHIOPIAN BUILDING CONSTRUCTION AUTORITY
Standard concrete Mix
Per 50kg Bag Cement
A. Excavaiton
1. Excavation over site average 20cm
Deep in ordinary . . . . . . . . . . . . . . 1.12h/m2 (Laborers)
2. Ditto but on wet clay and wet
Black soil . . . . . . . . . . . . . . . . . . . . 1.9h/m2 ”
3. Excavation for basement to a
Depth not exceeding 150cm (Ordinary)
Soil . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.8h/m3 ”
4. Ditto but wet clay and wet black
Soil . . . . . . . . . . . . . . . . . . . . . . .. . . . . --------------------------
5. Excavation for foundation trend not
Exceeding 150 cm. depth (Ordinary Soil) 6.6h/m3 ”
6. Ditto but on wet clay wet black
Soil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10.5h/m3 ”
7. Excavation for foundation trench to
a depth of 150cm. but not exceeding 300cm
(Ordinary Soil) . . . . . . . . . . . . . . . . . . . . . . 10.8h.m3 ”
8. Ditto but on wet clay and wet black
Soil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14.7h/m3 ”
9. Excavation for foundation pits not
Exceeding 150mm. (Ordinary)
Soil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4.95h/m3 ”
10. Ditto but on wet clay and wet black
Soil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19.85h/m3 ”
11. Excavation for foundation Pits to
a depth of 150cm. but not exceeding 300cm
(Ordinary Soil) . . . . . . . . . . . . . . . . . . . . . . 12.8h/m3 ”
12. Ditto but on wet clay and wet black
Soil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15.9h/m3 ”
ITEM DESCRIPTION MAN - HOUR
F. Masonary Stone
G. Block Work
H. Plastering
L. FLOORING
[Link]